CN215627929U

CN215627929U - High efficiency's cylinder fermenting installation

Info

Publication number: CN215627929U
Application number: CN202121111655.8U
Authority: CN
Inventors: 刘海涛; 王晖; 颜静; 唐毓杰
Original assignee: Hunan Ransun Biotechnology Co ltd
Current assignee: Hunan Ransun Biotechnology Co ltd
Priority date: 2021-05-24
Filing date: 2021-05-24
Publication date: 2022-01-25
Anticipated expiration: 2031-05-24

Abstract

The utility model discloses a quick and efficient barrel type fermentation device which comprises a fermentation barrel, a base and a motor, wherein the bottom of the fermentation barrel is fixedly clamped with a clamping seat, a trigger plate is fixedly welded on the outer side of a movable frame, the tail end of the trigger plate is meshed with a driven gear, a first chain belt wheel is fixedly welded on an output shaft at the bottom of the motor, a convex plate is fixedly welded in the middle of the first chain belt wheel, the first chain belt wheel is mutually connected with one end of a connecting chain belt, the other end of the connecting chain belt is arranged on a second chain belt wheel, and the second chain belt wheel is arranged at the top of the base through a top columnar shaft. This high efficiency's cylinder fermenting installation adopts neotype structural design for this device can drive a fermentation section of thick bamboo and carry out slow positive and negative rotation in turn, and the installation basis that can also drive a fermentation section of thick bamboo simultaneously carries out reciprocating motion on the horizontal direction, makes a fermentation section of thick bamboo can carry out orderly motion, promotes material and anaerobe abundant contact in the fermentation section of thick bamboo, has improved the efficiency of fermentation greatly.

Description

High efficiency's cylinder fermenting installation

Technical Field

The utility model relates to the technical field of fermentation equipment, in particular to a quick and efficient barrel type fermentation device.

Background

The fermentation cylinder is microbial fermentation equipment used in the production process of dairy products, wines, bioengineering and other industries, the main body of the fermentation cylinder is generally a cylinder made of a stainless steel plate, the structural design is strict, and according to the growth and metabolism requirements of microorganisms, the common fermentation cylinder comprises an aerobic fermentation cylinder and an anaerobic fermentation cylinder.

With the continuous use of anaerobic fermenters, the following problems were found in the actual production process:

because the anaerobe that anaerobic fermentation cylinder used needs isolated air, so in order to guarantee the leakproofness and be convenient for the clearance, anaerobic fermentation cylinder does not design the stirring structure that needs the bearing to connect basically, only carries out the fermentation of stewing, but this just leads to anaerobe can't fully contact with the material for the holistic fermentation speed of material is slower.

Therefore, it is necessary to design a fast and efficient drum type fermentation apparatus in view of the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a quick and efficient barrel type fermentation device, and aims to solve the problems that the traditional anaerobic fermentation barrel is provided with a stirring structure which is not designed and needs a bearing to be connected basically, and only is subjected to standing fermentation, so that anaerobic bacteria cannot be in full contact with materials, and the overall fermentation speed of the materials is low in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: a quick and efficient barrel type fermentation device comprises a fermentation barrel, a base and a motor, wherein the bottom of the fermentation barrel is clamped and fixed with a clamping seat, the center of the bottom of the clamping seat is welded and fixed with the top of a bottom shaft, the bottom end of the bottom shaft is arranged at the bottom of an installation seat through a bearing seat, a stable sliding mechanism is arranged between the bottom of the installation seat and the base, the outer side wall of the installation seat is connected with the inner side wall of the base through a spring, the motor is fixed on the installation seat, an eccentric wheel is welded and fixed at the tail end of an output shaft at the bottom of the motor, the outer side of the eccentric wheel is attached to the inner wall of a movable frame, the bottom of the movable frame is attached to the inner wall of a limiting groove, the limiting groove is formed in the bottom of the installation seat, a trigger plate is welded and fixed on the outer side of the movable frame, the tail end of the trigger plate is meshed and connected with a driven gear, a first chain wheel is welded and fixed on the output shaft at the bottom of the motor, and a convex plate is welded and fixed in the middle of the first chain wheel, and first chain belt wheel and connecting chain belt one end interconnect, the connecting chain belt other end is installed on the second chain belt wheel, and the second chain belt wheel passes through the top column axle and installs at the base top.

Preferably, the clamping seat and the mounting seat form a rotating mechanism through a bottom shaft, and the outer wall of the mounting seat is attached to the inner wall of the base.

Preferably, stabilize slide mechanism and include end pulley and track groove, and end pulley symmetry installs terminal surface under the mount pad to end pulley bottom and the laminating of track groove bottom portion, the track groove is seted up on the inboard bottom surface of base simultaneously.

Preferably, the movable frame is in sliding connection with the limiting groove, and the movable frame and the trigger plate are vertically distributed.

Preferably, the front section of each of the first chain belt wheel and the second chain belt wheel is in an I shape, and the first chain belt wheel and the second chain belt wheel are both positioned on the central line of the base.

Preferably, the distance between the top point of the convex plate and the center of the first chain belt wheel is smaller than the diameter of the columnar structure in the middle of the first chain belt wheel, and the outer side of the convex plate is a smooth mirror surface.

Compared with the prior art, the utility model has the beneficial effects that: the quick and efficient barrel type fermentation device adopts a novel structural design, so that the device can drive the fermentation barrel to rotate slowly and alternately in the positive and negative directions, and can also drive the installation foundation of the fermentation barrel to reciprocate in the horizontal direction, so that the fermentation barrel can move orderly, the materials in the fermentation barrel are promoted to be fully contacted with anaerobic bacteria, and the fermentation efficiency is greatly improved;

1. through a structure consisting of the eccentric wheel, the movable frame, the limiting groove, the trigger plate and the driven gear, the clamping seat can be driven to drive the fermentation cylinder to slowly rotate in a positive and negative alternate mode by taking the bottom shaft as a center, so that the material in the fermentation cylinder is promoted to flow;

2. through mutual cooperation of first chain belt wheel, flange, connection chain belt, second chain belt wheel, mount pad and stable slide mechanism, can drive the fermentation cylinder and carry out the reciprocating vibration on the horizontal direction rotatory simultaneously, can promote material and anaerobe fully to contact in the fermentation cylinder.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic front sectional view of the present invention;

FIG. 3 is a schematic top sectional view of the first sprocket and the cam of the present invention;

FIG. 4 is a schematic side sectional view of the movable frame of the present invention.

In the figure: 1. a fermentation cylinder; 2. a card holder; 3. a bottom shaft; 4. a driven gear; 5. a mounting seat; 6. a stable sliding mechanism; 601. a bottom pulley; 602. a track groove; 7. a base; 8. a motor; 9. an eccentric wheel; 10. a movable frame; 11. a limiting groove; 12. a trigger plate; 13. a first sprocket; 14. a convex plate; 15. connecting the chain belts; 16. a second sprocket.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a fast and efficient cylinder type fermentation device comprises a fermentation cylinder 1, a clamping seat 2, a bottom shaft 3, a driven gear 4, a mounting seat 5, a stable sliding mechanism 6, a bottom pulley 601, a track groove 602, a base 7, a motor 8, an eccentric wheel 9, a movable frame 10, a limiting groove 11, a trigger plate 12, a first chain belt wheel 13, a convex plate 14, a connecting chain belt 15 and a second chain belt wheel 16, wherein the bottom of the fermentation cylinder 1 is fixedly clamped with the clamping seat 2, the center of the bottom of the clamping seat 2 is fixedly welded with the top of the bottom shaft 3, the bottom end of the bottom shaft 3 is arranged at the bottom of the mounting seat 5 through a bearing seat, the stable sliding mechanism 6 is arranged between the bottom of the mounting seat 5 and the base 7, the outer side wall of the mounting seat 5 is connected with the inner side wall of the base 7 through a spring, the motor 8 is fixed on the mounting seat 5, the end of the output shaft at the bottom of the motor 8 is fixedly welded with the eccentric wheel 9, and the outer side of the eccentric wheel 9 is attached to the inner wall of the movable frame 10, and the laminating of movable frame 10 bottom and 11 inner walls of spacing groove, spacing groove 11 is seted up in 5 inboard bottoms of mount pad simultaneously, the welded fastening in the activity frame 10 outside has trigger plate 12, and trigger plate 12 end and driven gear 4 meshing are connected, welded fastening has first chain belt wheel 13 on the output shaft of motor 8 bottom, and first chain belt wheel 13 middle part welded fastening has flange 14, and first

chain belt wheel

13 and 15 one end interconnect of connecting chain belt, connect the 15 other ends of chain belt and install on second chain belt wheel 16, and second chain belt wheel 16 passes through the cylindrical axle in top and installs at base 7 top.

The clamping seat 2 of the embodiment forms a rotating mechanism through the bottom shaft 3 and the mounting seat 5, the outer wall of the mounting seat 5 is attached to the inner wall of the base 7, and the structural design ensures the stability of the fermentation cylinder 1 in the movement process.

The stable sliding mechanism 6 comprises a bottom pulley 601 and a rail groove 602, the bottom pulley 601 is symmetrically installed on the lower end face of the installation seat 5, the bottom of the bottom pulley 601 is attached to the bottom of the rail groove 602, and the rail groove 602 is opened on the inner bottom face of the base 7, so that the installation seat 5 can carry out stable horizontal displacement along the rail groove 602 with the bottom of the bottom pulley 601.

The movable frame 10 is slidably connected to the limiting groove 11, and the movable frame 10 and the trigger plate 12 are vertically distributed, so that the movable frame 10 can drive the trigger plate 12 to perform stable horizontal sliding displacement along the limiting groove 11.

The front-view cross sections of the first chain belt wheel 13 and the second chain belt wheel 16 are in an I shape, the first chain belt wheel 13 and the second chain belt wheel 16 are located on the central line of the base 7, and the first chain belt wheel 13 can stably drive the second chain belt wheel 16 through the connecting chain belt 15 and finally drive the mounting base 5 to move in the horizontal direction.

The distance between the top point of the convex plate 14 and the center of the first chain belt wheel 13 is smaller than the diameter of the middle columnar structure of the first chain belt wheel 13, and the outer side of the convex plate 14 is provided with a smooth mirror surface, the convex plate 14 can extrude the second chain belt wheel 16 when rotating, the contact length between the first chain belt wheel 13 and the connecting chain belt 15 is increased, and therefore the mounting base 5 is pulled to move close to the second chain belt wheel 16.

The working principle is as follows: by using the device, firstly, the existing production flow is installed, materials and anaerobic bacteria are added into the fermentation cylinder 1 in the figure 2, the fermentation cylinder 1 is sealed, then, an external power supply circuit supplies power to the motor 8, and the motor 8 is controlled to drive the eccentric wheel 9 and the first chain belt wheel 13 to slowly rotate in a single direction through the bottom output shaft;

when the eccentric wheel 9 rotates, the movable frame 10 in fig. 3 drives the trigger plate 12 to slide leftwards along the limiting groove 11, the trigger plate 12 drives the driven gear 4 to rotate anticlockwise by using a tooth convex structure arranged on the trigger plate 12, the driven gear 4 drives the clamping seat 2 in fig. 2 and the fermentation cylinder 1 to rotate forwards through the bottom shaft 3, then the eccentric wheel 9 rotates to restore the state shown in fig. 3, the movable frame 10 is driven to drive the trigger plate 12 to slide rightwards along the limiting groove 11 to restore, the trigger plate 12 drives the driven gear 4 to drive the bottom shaft 3, the clamping seat 2 and the fermentation cylinder 1 to reset in a reverse rotation mode, the eccentric wheel 9 continuously rotates, the fermentation cylinder 1 rotates slowly in a positive and negative alternating mode, materials in the fermentation cylinder 1 flow in a rotating mode, and contact reaction of the materials in the fermentation cylinder 1 and anaerobic bacteria is promoted;

meanwhile, the convex plate 14 in fig. 3 rotates along with the first chain wheel 13 to contact with the connecting chain belt 15, so that the contact length between the whole first chain wheel 13 and the connecting chain belt 15 is increased, the connecting chain belt 15 is made of metal and can not extend, the contact length between the whole first chain wheel 13 and the second chain wheel 16 is increased, the distance between the first chain wheel 13 and the second chain wheel 16 is shortened, therefore, under the extrusion pushing of the convex plate 14, the first chain wheel 13 pushes the motor 8 and the mounting seat 5 to move towards the second chain wheel 16 through the output shaft at the bottom of the motor 8, the mounting seat 5 drives the bottom pulley 601 to slide rightwards along the track groove 602 and stretch the left side spring of the mounting seat 5, the fermentation cylinder 1 also synchronously moves horizontally and rightwards, then the convex plate 14 rotates to be separated from the connecting chain belt 15, the connecting chain belt 15 is not extruded any more, the mounting seat 5 slides leftwards under the elastic force of the left side spring of the mounting seat 5 to return, and thus, the fermentation cylinder 1 performs reciprocating motion in the horizontal direction while rotating forward and backward alternately, the materials in the fermentation cylinder 1 are fully contacted and reacted with anaerobic bacteria, which is the working principle of the quick and efficient cylinder type fermentation device.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high efficiency's cylinder fermenting installation, includes fermentation cylinder (1), base (7) and motor (8), its characterized in that: the bottom of the fermentation cylinder (1) is fixedly clamped with the clamping seat (2), the center of the bottom of the clamping seat (2) is fixedly welded with the top of the bottom shaft (3), the bottom end of the bottom shaft (3) is installed at the bottom of the installation seat (5) through a bearing seat, a stable sliding mechanism (6) is arranged between the bottom of the installation seat (5) and the base (7), the outer side wall of the installation seat (5) is connected with the inner side wall of the base (7) through a spring, a motor (8) is fixed on the installation seat (5), an eccentric wheel (9) is fixedly welded at the tail end of an output shaft at the bottom of the motor (8), the outer side of the eccentric wheel (9) is attached to the inner wall of the movable frame (10), the bottom of the movable frame (10) is attached to the inner wall of the limiting groove (11), the limiting groove (11) is arranged at the bottom of the inner side of the installation seat (5), and a trigger plate (12) is fixedly welded at the outer side of the movable frame (10), and trigger board (12) end and driven gear (4) meshing are connected, welded fastening has first chain wheel (13) on motor (8) bottom output shaft, and first chain wheel (13) middle part welded fastening has flange (14) to first chain wheel (13) and connection chain belt (15) one end interconnect, connect chain belt (15) other end and install on second chain wheel (16), and second chain wheel (16) are installed at base (7) top through top column axle.

2. A rapid and efficient cylinder type fermentation apparatus according to claim 1, wherein: the clamping seat (2) and the mounting seat (5) form a rotating mechanism through the bottom shaft (3), and the outer wall of the mounting seat (5) is attached to the inner wall of the base (7).

3. A rapid and efficient cylinder type fermentation apparatus according to claim 1, wherein: stabilize slide mechanism (6) and include end pulley (601) and track groove (602), and end face under mount pad (5) is installed to end pulley (601) symmetry to end pulley (601) bottom is laminated with track groove (602) bottom, and track groove (602) are seted up on base (7) inboard bottom surface simultaneously.

4. A rapid and efficient cylinder type fermentation apparatus according to claim 1, wherein: the movable frame (10) is in sliding connection with the limiting groove (11), and the movable frame (10) and the trigger plate (12) are vertically distributed.

5. A rapid and efficient cylinder type fermentation apparatus according to claim 1, wherein: the front section of the first chain belt wheel (13) and the front section of the second chain belt wheel (16) are both in an I shape, and the first chain belt wheel (13) and the second chain belt wheel (16) are both positioned on the central line of the base (7).

6. A rapid and efficient cylinder type fermentation apparatus according to claim 1, wherein: the distance between the top point of the convex plate (14) and the center of the first chain belt wheel (13) is smaller than the diameter of the middle columnar structure of the first chain belt wheel (13), and the outer side of the convex plate (14) is set to be a smooth mirror surface.