CN215615969U

CN215615969U - Roller surfacing welding machine with slag cleaning mechanism

Info

Publication number: CN215615969U
Application number: CN202121940726.5U
Authority: CN
Inventors: 顾美仙; 施峰
Original assignee: Shanghai Shiwei Welding Industry Co ltd
Current assignee: Shanghai Shiwei Welding Industry Co ltd
Priority date: 2021-08-18
Filing date: 2021-08-18
Publication date: 2022-01-25
Anticipated expiration: 2031-08-18

Abstract

The utility model discloses a roller surfacing machine with a slag cleaning mechanism, which comprises a surfacing machine body and a collecting box, wherein the middle part of the bottom end of the surfacing machine body is connected with a cooling box, the top end of the cooling box is provided with a cooling groove, two sides of the top part of the inner cavity of the cooling groove are both fixedly provided with electric slide rails, the inner cavity of each electric slide rail is connected with a slide block in a sliding manner, the top end of each slide block is provided with a slot, the inner cavity of each slot is inserted with an insert plate, the opposite sides of the two insert plates are respectively connected with two ends of the collecting box, one side of the top part of the collecting box is provided with a rotating groove, one side of each rotating groove and the inner cavity of the collecting box are rotatably connected with a rotating rod, two ends of the surface of the rotating rod are both sleeved with lantern rings, the two lantern rings are respectively and fixedly connected with two ends of an inclined plate, the middle part of the surface of the rotating rod is sleeved with a first bevel gear, the middle part of the inner cavity of the collecting box is connected with a mounting plate, and the inner cavity of a waterproof cover is fixedly provided with a driving motor, the roller surfacing machine with the slag cleaning mechanism realizes the collection and cleaning of the welding slag of the surfacing machine.

Description

Roller surfacing welding machine with slag cleaning mechanism

Technical Field

The utility model relates to the technical field of roller surfacing machines, in particular to a roller surfacing machine with a slag cleaning mechanism.

Background

The roller surfacing machine is mainly applied to and carries out the surfacing after the roll shaft class part is worn and torn in the use and restores, when carrying out the surfacing to roll shaft class part, installs parts such as roller axle on tilting mechanism earlier, is that the roller is rotatory, and the welding end is walked along the axial of roller axle simultaneously to obtain complete even surfacing layer.

The welding unit of the surfacing machine needs to use a flux to assist a welding wire to weld when welding, the flux cannot be completely consumed in the surfacing process, and a large amount of unconsumed flux falls off from a rotating roll shaft along with welding slag and slag, so that the workshop environment is influenced, and the operation of the overturning unit is influenced.

Disclosure of Invention

The utility model aims to provide a roller surfacing machine with a slag cleaning mechanism, which aims to solve the problems that a welding unit of the surfacing machine in the background art needs to use a flux to assist a welding wire to weld when welding, the flux is not completely consumed in a surfacing process, and a large amount of unconsumed flux falls down from a rotating roller shaft along with welding slag and slag, so that the workshop environment is influenced, and the operation of a turnover unit is influenced.

In order to achieve the purpose, the utility model provides the following technical scheme: roll surfacing machine with slag clearance mechanism, including surfacing machine body and collecting box, the middle part fixedly connected with cooling box of surfacing machine body bottom, cooling tank has been seted up on cooling box's top, the both sides at cooling tank inner chamber top all fixedly mounted have electronic slide rail, electronic slide rail's inner chamber sliding connection has the slider, the top of slider has seted up the slot, the inner chamber of slot is pegged graft and is had the picture peg, two the opposite side of picture peg respectively with the both ends fixed connection of collecting box, one side at collecting box top has seted up the rotation groove, one side of rotation groove just is located the inner chamber of collecting box and rotates and is connected with the bull stick, the lantern ring has all been cup jointed at the both ends on bull stick surface, two the lantern ring respectively with the both ends fixed connection of swash plate, first conical gear has been cup jointed at the middle part on bull stick surface, the middle part fixedly connected with mounting panel of collecting box inner chamber, the top fixedly connected with buckler of mounting panel, the inner chamber fixed mounting of buckler has driving motor, driving motor's output passes buckler fixedly connected with second bevel gear.

In a preferred embodiment of the present invention, the first bevel gear is engaged with the second bevel gear.

As a preferred technical scheme of the utility model, the inclined plate is a hollow plate, and the bottom end of the inclined plate is fixedly connected with a shovel plate.

As a preferable technical scheme of the utility model, the inserting plate is of an L-shaped structure, and the length of the inserting plate is smaller than that of the collecting box.

As a preferred technical scheme of the utility model, the inner cavity of the cooling box is filled with cooling water, and the bottom end of the inner cavity of the collecting box is fixedly connected with a filter screen.

As a preferred technical scheme of the utility model, a first switch button and a second switch button are fixedly mounted on the front surface of the surfacing machine body, and the electric slide rail and the driving motor are electrically connected with an external power supply through the first switch button and the second switch button respectively.

Compared with the prior art, the utility model has the beneficial effects that:

collect and cool off the welding slag in the cooling box through the cooling box and reach the certain degree after, open electronic slide rail, the removal of the swash plate of installation on collecting box and the collecting box, the removal of swash plate is cleared up the welding slag of cooling box inner chamber, concentrate on the swash plate with the welding slag of cooling box, then open driving motor, driving motor's rotation drives the rotation of second conical gear, the rotation of second conical gear drives the rotation of first conical gear and bull stick, the rotation of bull stick drives lantern ring and swash plate upwards rotation, thereby make the welding slag on the swash plate fall into the inner chamber of collecting box, accomplish the collection of welding slag.

Drawings

FIG. 1 is a schematic plan view of the present invention;

FIG. 2 is a schematic view of a portion of the cooling box of the present invention;

FIG. 3 is a schematic structural diagram of a slider according to the present invention;

figure 4 is a cross-sectional view of the collection bin of the present invention.

In the figure: 1. a surfacing machine body; 2. a cooling box; 3. a cooling tank; 4. an electric slide rail; 5. a slider; 6. a slot; 7. inserting plates; 8. a collection box; 9. a rotating groove; 10. a rotating rod; 11. a collar; 12. a first bevel gear; 13. a sloping plate; 14. mounting a plate; 15. a waterproof cover; 16. a drive motor; 17. a second bevel gear; 18. a shovel plate; 19. and (5) filtering by using a filter screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the utility model provides a roller surfacing welding machine with a slag cleaning mechanism, comprising a surfacing welding machine body 1 and a collecting box 8, wherein a cooling box 2 is fixedly connected to the middle of the bottom end of the surfacing welding machine body 1, a cooling groove 3 is formed at the top end of the cooling box 2, electric slide rails 4 are fixedly arranged on both sides of the top of the inner cavity of the cooling groove 3, a slide block 5 is slidably connected to the inner cavity of the electric slide rails 4, a slot 6 is formed at the top end of the slide block 5, a plug board 7 is inserted into the inner cavity of the slot 6, opposite sides of the two plug boards 7 are respectively fixedly connected with both ends of the collecting box 8, a rotating groove 9 is formed at one side of the top of the collecting box 8, a rotating rod 10 is rotatably connected to one side of the rotating groove 9 and the inner cavity of the collecting box 8, lantern rings 11 are respectively sleeved at both ends of the surface of the rotating rod 10, the two lantern rings 11 are respectively fixedly connected with both ends of an inclined board 13, a first bevel gear 12 is sleeved at the middle of the surface of the rotating rod 10, the middle part of the inner cavity of the collecting box 8 is fixedly connected with a mounting plate 14, the top end of the mounting plate 14 is fixedly connected with a waterproof cover 15, the inner cavity of the waterproof cover 15 is fixedly provided with a driving motor 16, and the output end of the driving motor 16 penetrates through the waterproof cover 15 and is fixedly connected with a second bevel gear 17; after the welding slag in the cooling box 2 is collected and cooled through the cooling box 2 to a certain degree, the electric slide rail 4 is opened, the inclined plate 13 mounted on the collecting box 8 and the collecting box 8 moves, the welding slag in the inner cavity of the cooling box 2 is cleaned through the movement of the inclined plate 13, the welding slag in the cooling box 2 is concentrated on the inclined plate 13, then the driving motor 16 is opened, the rotation of the driving motor 16 drives the rotation of the second bevel gear 17, the rotation of the second bevel gear 17 drives the rotation of the first bevel gear 12 and the rotating rod 10, the rotation of the rotating rod 10 drives the lantern ring 11 and the inclined plate 13 to rotate upwards, so that the welding slag on the inclined plate 13 falls into the inner cavity of the collecting box 8, and the collection and cleaning of the welding slag are completed.

Preferably, the first bevel gear 12 is engaged with the second bevel gear 17, and the rotation of the first bevel gear 12 and the rotating rod 10 is driven by the rotation of the second bevel gear 17.

Preferably, the inclined plate 13 is a hollow plate, and a shovel plate 18 is fixedly connected to the bottom end of the inclined plate 13, and the welding slag is collected on the inclined plate 13 through the shovel plate 18.

Preferably, the inserting plate 7 is of an L-shaped structure, and the length of the inserting plate 7 is smaller than that of the collecting box 8, so that the collecting box 8 is convenient to mount.

Preferably, the cooling water is filled in the inner cavity of the cooling box 2, and the filter screen 19 is fixedly connected to the bottom end of the inner cavity of the collecting box 8 to filter the water in the collecting box 8.

Preferably, the front surface of the surfacing machine body 1 is fixedly provided with a first switch button and a second switch button, and the electric slide rail 4 and the driving motor 16 are electrically connected with an external power supply through the first switch button and the second switch button respectively.

When the surfacing welding machine body 1 is used for welding roller shaft parts, welding flux cannot be completely consumed in the surfacing welding process, at the moment, the unconsumed welding flux falls into the inner cavity of the cooling box 2, the inner cavity of the cooling box 2 is filled with water to cool welding slag, when the welding slag in the cooling box 2 reaches a certain degree, the electric slide rail 4 is opened, the electric slide rail 4 works to drive the slide block 5 to slide, the slide block 5 drives the collection box 8 to move from one end to the other end, the inclined plate 13 and the shovel plate 18 which are arranged on the collection box 8 clean the welding slag in the inner cavity of the cooling box 2, the welding slag in the cooling box 2 is concentrated on the inclined plate 13, then the driving motor 16 is opened, the rotation of the driving motor 16 drives the rotation of the second bevel gear 17, the rotation of the second bevel gear 17 drives the rotation of the first bevel gear 12 and the rotating rod 10, the rotation of the rotating rod 10 drives the lantern ring 11 and the inclined plate 13 to rotate upwards, thereby make the welding slag on the swash plate 13 fall into the inner chamber of collecting box 8, accomplish the collection of welding slag, after the welding slag in the collecting box 8 is collected to fill, extract picture peg 7 from the slot 6 on the slider 5, shift out the inner chamber of collecting box 8 from cooling box 2, alright pour the material, make things convenient for the operation next time.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.

Claims

1. Roller surfacing machine with slag clearance mechanism, including surfacing machine body (1) and collecting box (8), its characterized in that: the middle part of the bottom end of the surfacing machine body (1) is fixedly connected with a cooling box (2), the top end of the cooling box (2) is provided with a cooling groove (3), both sides of the top part of the inner cavity of the cooling groove (3) are fixedly provided with electric slide rails (4), the inner cavity of each electric slide rail (4) is slidably connected with a slide block (5), the top end of each slide block (5) is provided with a slot (6), the inner cavity of each slot (6) is spliced with an insert plate (7), the opposite sides of the two insert plates (7) are respectively fixedly connected with both ends of a collecting box (8), one side of the top part of each collecting box (8) is provided with a rotating groove (9), one side of each rotating groove (9) and the inner cavity positioned on the collecting box (8) are rotatably connected with a rotating rod (10), both ends of the surface of the rotating rod (10) are respectively sleeved with lantern rings (11), and the lantern rings (11) are respectively fixedly connected with both ends of the inclined plates (13), first bevel gear (12) have been cup jointed at the middle part on bull stick (10) surface, the middle part fixedly connected with mounting panel (14) of collecting box (8) inner chamber, the top fixedly connected with buckler (15) of mounting panel (14), the inner chamber fixed mounting of buckler (15) has driving motor (16), the output of driving motor (16) passes buckler (15) fixedly connected with second bevel gear (17).

2. The roll surfacing machine with a slag cleaning mechanism according to claim 1, wherein: the first bevel gear (12) is in meshed connection with the second bevel gear (17).

3. The roll surfacing machine with a slag cleaning mechanism according to claim 1, wherein: the inclined plate (13) is a hollow plate, and a shovel plate (18) is fixedly connected to the bottom end of the inclined plate (13).

4. The roll surfacing machine with a slag cleaning mechanism according to claim 1, wherein: the inserting plate (7) is of an L-shaped structure, and the length of the inserting plate (7) is smaller than that of the collecting box (8).

5. The roll surfacing machine with a slag cleaning mechanism according to claim 1, wherein: the inner cavity of the cooling box (2) is filled with cooling water, and the bottom end of the inner cavity of the collecting box (8) is fixedly connected with a filter screen (19).

6. The roll surfacing machine with a slag cleaning mechanism according to claim 1, wherein: the front fixed mounting of surfacing machine body (1) has first shift knob and second shift knob, just electric slide rail (4) and driving motor (16) are respectively through first shift knob and second shift knob and external power source electric connection.