CN215615942U

CN215615942U - Welding machine data acquisition box

Info

Publication number: CN215615942U
Application number: CN202121492491.8U
Authority: CN
Inventors: 常华; 李强; 刘奇特
Original assignee: Aerial Photogrammetry and Remote Sensing Co Ltd
Current assignee: Aerial Photogrammetry and Remote Sensing Co Ltd
Priority date: 2021-07-02
Filing date: 2021-07-02
Publication date: 2022-01-25
Anticipated expiration: 2031-07-02

Abstract

The application provides a welding machine data acquisition box relates to the welding technology field. This welding machine data acquisition case includes: the first antenna is in wireless connection with the welding machine equipment, and the signal receiving unit is connected with the first antenna so as to obtain welding machine working condition data transmitted by the welding machine equipment through the first antenna; the signal receiving unit is connected with the processor, and the processor is connected with the voice player, so that when the processor detects that the welding machine working condition data is data which does not meet the preset conditions, the processor sends out corresponding voice reminding information through the voice player. The method and the device send the corresponding voice reminding information through the working condition data of the butt welding machine, can assist and guide the operation process of the butt welding machine, and improve the welding quality and efficiency.

Description

Welding machine data acquisition box

Technical Field

The utility model relates to the technical field of welding, in particular to a welding machine data acquisition box.

Background

Pipeline transportation is an important mode of transportation and has important influence on all aspects of production and living. Along with the improvement of the requirement of China on the pipeline construction quality, the construction of an intelligent pipeline and the management of the whole life cycle of the pipeline become necessary trends, welding is an important link in the intelligent pipeline construction, the whole-process monitoring can be carried out on the pipeline welding working condition through monitoring the welding condition, and the operation problem can be found as soon as possible.

In the prior art, the working condition data of a welding machine in the pipeline welding process are mainly collected for monitoring the welding condition, the collected data are uploaded in real time, and the working condition data cannot be further processed.

Therefore, the prior art can only collect and upload working condition data, cannot further process the working condition data, cannot timely and effectively assist and guide the welding operation process, and causes low welding efficiency and unstable welding quality of pipelines.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a data acquisition box of a welding machine aiming at the defects in the prior art so as to solve the problems of low welding efficiency and unstable welding quality caused by the fact that auxiliary guidance cannot be carried out on the welding operation process of a pipeline.

In order to achieve the above purpose, the embodiment of the present invention adopts the following technical solutions:

the embodiment of the application provides a welding machine data acquisition box, includes: the device comprises a processor, a signal receiving unit, a first antenna and a voice player;

the first antenna is used for being in wireless connection with welding machine equipment, and the signal receiving unit is connected with the first antenna so as to obtain welding machine working condition data transmitted by the welding machine equipment through the first antenna;

the signal receiving unit is connected with the processor, and the processor is connected with the voice player, so that when the processor detects that the welding machine working condition data is data which does not meet the preset conditions, corresponding voice reminding information is sent out through the voice player.

Optionally, the welder data collection box further includes: and the signal receiving unit is connected with the network interface so that external equipment can acquire the working condition data of the welding machine through the network interface.

Optionally, the signal receiving unit is connected to the processor through a first local area network interface, and the signal receiving unit is connected to the network interface through a second local area network interface.

Optionally, the welder data collection box further includes: a second antenna; the second antenna is used for being in wireless connection with the server so as to send the collected welding condition data to the server.

Optionally, the welder data collection box further includes: and the power supply unit is electrically connected with the processor and the signal receiving unit respectively.

Optionally, the welder data collection box further includes: the environment state sensor is connected with the processor to acquire the environment state information in the welding machine data acquisition box acquired by the environment state sensor.

Optionally, the welder data collection box further includes: a proximity switch connected with the processor such that the processor detects the presence of an opening operation through the proximity switch.

Optionally, the welder data collection box further includes: at least one status indicator lamp in power indicator lamp, connection indicator lamp, the network pilot lamp, at least one status indicator lamp respectively with the treater is connected.

Optionally, the welder data collection box further includes: the welding machine data acquisition box is connected with the external input and output interface through the external input and output interface so as to realize the expansion of functions.

Optionally, the welder data collection box further includes: and the positioning module is connected with the processor to acquire information such as the position of the welding machine data acquisition box and the like, so as to realize the positioning of welding data acquisition.

The beneficial effect of this application is:

by adopting the welding machine data acquisition box provided by the application, the processor in the welding machine data acquisition box can acquire the welding machine working condition data of the welding machine equipment acquired by the signal receiving unit, whether the welding machine working condition data meet the preset condition or not is detected, and if the welding machine working condition data are detected to be the data which do not meet the preset condition, the corresponding voice reminding information is sent out through the voice player in the welding machine data acquisition box. According to the method and the device, due to the fact that the preset conditions are judged for the working condition data of the butt welding machine, the corresponding voice reminding information is sent out, auxiliary guidance can be conducted on the operation process of the butt welding machine, and the welding quality and efficiency are improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural view of a welder data collection box according to an embodiment of the present application;

FIG. 2 is a schematic structural view of a welder data collection box according to another embodiment of the present application;

fig. 3 is a schematic flow chart of a method for prompting field welding data according to an embodiment of the present invention;

fig. 4 is a schematic flow chart illustrating a method for prompting welding data in situ according to another embodiment of the present invention;

fig. 5 is a schematic flow chart illustrating a method for prompting welding data in situ according to another embodiment of the present invention;

fig. 6 is a schematic structural diagram of an on-site welding data prompting device according to an embodiment of the present application;

fig. 7 is a schematic structural diagram of a field welding data reminding device according to another embodiment of the present application;

fig. 8 is a schematic structural diagram of a field welding data reminding device according to another embodiment of the present application;

fig. 9 is a schematic structural diagram of a data processing device according to an embodiment of the present application.

Reference numerals:

11-a signal receiving unit; 12-a processor; 13-a first antenna; 14-a voice player; 15-a network interface; 16-a second antenna; 17-a power supply unit; 18-an environmental status sensor; 19-a proximity switch; 20-at least one indicator light; 21-input/output interface; 22-positioning module.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.

The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present application without making any creative effort, shall fall within the protection scope of the present application.

Additionally, the flowcharts used in this application illustrate operations implemented according to some embodiments of the present application. It should be understood that the operations of the flow diagrams may be performed out of order, and steps without logical context may be performed in reverse order or simultaneously. One skilled in the art, under the guidance of this application, may add one or more other operations to, or remove one or more operations from, the flowchart.

The embodiment of the application relates to a welder data collection box, and for the convenience of understanding, the structure of the welder data collection box provided by the embodiment of the application is firstly exemplified by adopting a plurality of embodiments.

FIG. 1 is a schematic structural diagram of a welder data collection box according to an embodiment of the present application, and as shown in FIG. 1, the welder data collection device includes: a processor 12, a signal receiving unit 11, a first antenna 13 and a voice player 14.

The first antenna 13 is used for being wirelessly connected with the welding machine equipment, and the signal receiving unit 11 is connected with the first antenna 13 so as to obtain welding machine working condition data transmitted by the welding machine equipment through the first antenna 13;

the signal receiving unit 11 is connected with the processor 12, and the processor 12 is connected with the voice player 14, so that the processor 12 obtains the welding machine working condition data through the signal receiving unit 11, then stores the welding machine working condition data into the database, and sends out corresponding voice reminding information through the voice player 14 when detecting that the welding machine working condition data is data which does not meet preset conditions.

The first antenna 13 is an antenna of a wireless local area network, such as a 2.4Hz antenna. The voice player 14 may be a speaker, for example. The Wireless local area network may be, for example, Wireless Fidelity (WiFi), bluetooth, etc.

The embodiment of the application is in wireless connection with welding machine equipment through the first antenna, the signal receiving unit is connected with the first antenna, welding machine working condition data transmitted by the welding machine equipment are obtained through the first antenna, the signal receiving unit is connected with the processor, the processor is connected with the voice player, when the processor detects that the welding machine working condition data are data which do not meet preset conditions, corresponding voice reminding information is sent through the voice player, auxiliary guidance can be carried out on the operation process of the welding machine, and welding quality and efficiency are improved.

On the basis of the welder data collection box shown in FIG. 1, the embodiment of the application also provides a welder data collection box. FIG. 2 is a schematic structural diagram of another welder data collection box according to an embodiment of the present application, and as shown in FIG. 2, the welder data collection box may further include: the network interface 15 and the signal receiving unit 11 are connected with the network interface 15, so that external equipment collects welding machine working condition data through the network interface 15.

The network interface 15 may be an RJ45 interface or an interface that can be used for network connection, and external devices connected to the network interface 15 can access welder operating condition data stored in a database within the processor 12.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the signal receiving unit 11 is connected to the processor 12 through a first lan interface, and the signal receiving unit 11 is connected to the network interface 15 through a second lan interface.

The first lan interface and the second lan interface may be the same type of interface or different types of interfaces. In one example, the first Local Area Network interface and the second Local Area Network interface may be Local Area Network (LAN) interfaces.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the welder data acquisition box still includes: a second antenna 16; the second antenna 16 is used for wirelessly connecting with the server to transmit the collected welding condition data to the server.

The second antenna 16 may be, for example, an antenna of a wireless mobile network, such as a 3G antenna, a 4G antenna, a 5G antenna, or an antenna of another standard wireless mobile network.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the welder data acquisition box still includes: and a power supply unit 17, wherein the power supply unit 17 is electrically connected with the processor 12 and the signal receiving unit 11 respectively.

The Power Supply unit 17 may include an Uninterruptible Power Supply (UPS) and a Power management module. The uninterruptible power supply is electrically connected with the power management module, and the output end of the power management module is electrically connected with electrical appliances in the welding machine data acquisition box such as the processor 12, the signal receiving unit 11, the voice player 14 and the like for power supply. The UPS is also connected with the power socket, so that under the condition that the power interface is electrically connected with the external power supply, the UPS stabilizes the voltage input by the external power supply and outputs the stabilized voltage to the power management module, and the power management module can supply power to electric devices in the data acquisition box of the welding machine, such as the processor 12, the signal receiving unit 11, the voice player 14 and the like. The external power source may be, for example, a 220V power source.

Under the condition that the power supply of an external power supply is abnormally disconnected and a welding machine data acquisition box is not closed, the uninterruptible power supply can directly output an electric signal to the power management module, the uninterruptible power supply provides temporary power supply for electric appliances in the welding machine data acquisition box, so that the electric appliances can complete emergency operation, if the power management module controls the processor 12 to complete the shutdown process, and after the processor 12 completes shutdown, the power management module controls to disconnect the power supply of a storage battery pack in the uninterruptible power supply so as to complete the sequential shutdown of the welding machine data acquisition box.

When the external power supply recovers to supply power normally, the power supply management module in the welding machine data acquisition box is switched on to supply power, and after the power supply management module confirms that the power supply is stable, the power supply management module controls the switching on of the power supplies of the processor and the signal receiving unit, so that the automatic starting process is completed. The power management module may determine that the power supply is stable if the power supply of the external power supply is maintained for more than a preset time period, where the preset time period may be, for example, 3 minutes or other time periods.

Therefore, the automatic startup and shutdown function can ensure that the welding machine working condition data acquisition unit is always in a startup acquisition state when the welding machine equipment works, and additional manual operation steps are not needed, so that the condition of data loss caused by negligence of constructors is avoided.

The automatic startup and shutdown function of the collecting box is realized by the aid of the power management module, so that the collecting box can automatically complete a sequential shutdown process under the condition of abnormal power failure, and automatically complete a sequential startup process when a power supply is restored to be connected, and the automatic startup and shutdown function of the welding machine data collecting box adapts to working characteristics of a pipeline connecting head welding unit.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the welder data acquisition box still includes: an environmental status sensor 18, the environmental status sensor 18 being connected to the processor 12 for obtaining environmental status information collected by the environmental status sensor 18 within the welder data collection box.

The environmental condition sensor 18 may be any of various sensors for collecting environmental condition data, such as a temperature sensor, a humidity sensor, an altitude sensor, etc., or a combination of various sensors. The environmental status sensor 18 may be connected to the processor 12 via an RS485 interface.

The environment state sensor 18 is used for collecting the environment state data, so that the welding machine data collection box can work in a proper environment, and the stability of the welding machine data collection box is improved.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the welder data acquisition box still includes: a proximity switch 19, the proximity switch 19 is connected with the processor 12, so that the processor 12 detects whether the box opening operation exists through the proximity switch 19.

The proximity switch 19 can detect the distance data between personnel and the welder data collection box, and judge whether the box opening operation exists or not through the change of the distance data. Wherein the proximity switch 19 is connected to the processor 12 via an input output (I/O) interface.

Whether the box opening operation exists or not is detected through the proximity switch 19, the opening and closing condition of the welding machine data collection box can be detected and obtained at any time, and the possibility that the welding machine data collection box is damaged manually can be reduced.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the welder data acquisition box still includes: at least one status indicator light 20 of the power indicator light, the connection indicator light and the network indicator light, wherein the at least one status indicator light 20 is respectively connected with the processor 12.

The power indicator light is used for indicating whether the welding machine data acquisition box is in a normal power supply state, and the connection indicator light can also be called as a scanning indicator light and is used for indicating whether the welding machine data acquisition box is normally connected with the welding machine equipment in a networking mode. The network indicator light is used for indicating the network state between the welder data acquisition box and the external equipment. Wherein each status indicator light can be connected to the processor 12 via an input output interface.

The corresponding states of the corresponding welding machine data acquisition box, such as the power supply state and the networking state, are represented by the indicator lamps, the warning can be made to welding personnel in a visual mode, and the operation of the welding personnel on the welding machine data acquisition box is facilitated.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the welder data acquisition box still includes: the input/output interface 21 is connected with the processor 12, and the welder data acquisition box is connected with the external input/output interface through the input/output interface 21 so as to realize the expansion of functions.

The processor 12 may be connected to an external input/output Interface through the input/output Interface 21 to implement connection between the welder data collection box and the external input/output Interface, such as a keyboard, a display, and the like, through the input/output Interface 21, so as to implement extension of functions, where the input/output Interface 21 may be implemented through interfaces such as a Universal Serial Bus (USB), a High Definition Multimedia Interface (HDMI), a Video Graphics Array (VGA), a DB9, and the like.

On the basis of the welder data collection box shown in fig. 2, the embodiment of the present application further provides a possible implementation manner of the welder data collection box, and with continued reference to fig. 2: the welder data acquisition box still includes: and the positioning module 22 is connected with the processor 12 to acquire information such as the position of the welding machine data acquisition box and the like, so as to realize the positioning of welding data acquisition.

The Positioning module 22 may be a Global Positioning System (GPS) module or a beidou Positioning module. The positioning module 22 may be connected to the processor 12 through a network interface to obtain information such as a position of the welding machine data collection box, and to realize positioning of welding data collection.

Optionally, in the welder data acquisition box, the processor 12 may be further connected to a data interface, the external device may directly read the welder operating condition data stored in the database in the processor 12 through the data interface, the specific data interface may be an RS485 interface, and the RS485 interface may be implemented by using a DB9 interface.

It should be noted that, all the interfaces and the indicator lights in the welder data collection box provided in the above embodiments of the present application are all subjected to waterproof treatment.

Continuing with the description of the example provided herein, the method for prompting welding data in the field performed by the processor 12 in the welder data collection box is described. Fig. 3 is a flowchart illustrating a method for reminding field welding data according to an embodiment of the present invention, which can be implemented by the processor 12 in the welder data collection box through software. As shown in fig. 3, the method may include:

and S11, acquiring the welding machine working condition data of the welding machine equipment acquired by the signal receiving unit.

The welder operating condition data is stored in the welder device, and the welder operating condition data is used for representing data related to welding conditions in the description of the welding process, and may be welding position, welding time, welding operator, welding project name and some other welding related information, or may be data related to the welding operation itself, such as a welding layer name, a welding angle, a welding voltage, a welding current, a wire feeding speed, a swing width, a welding gun, a welding duration, and the like.

The signal receiving unit 11 may further include a 4G wireless module, and correspondingly, the second antenna 16 may be a 4G antenna, and the welding machine operating condition data may be uploaded to a designated server through a 4G signal, so as to safely store all the welding machine operating condition data.

And S12, detecting whether the welding machine working condition data meet the preset conditions.

The processor 12 is in wired connection with the signal receiving unit 11 through a LAN interface, the processor 12 is networked with the welding machine equipment through the signal receiving unit 11 and the first antenna 13, and the MODBUS TCP protocol is used for reading and collecting welding machine working condition data in a welding machine equipment register. The processor 12 may also upload the acquired welding machine operating condition data to the server in real time through the second antenna 16 connected to the signal receiving unit 11.

The processor 12 determines whether the welder operating condition data meets a preset condition, and in some embodiments, different preset conditions may be set for different data contents because the welder operating condition data includes many data contents. For example, according to the content description of the foregoing butt welder operating condition data, the preset condition may be whether the welding location is within a correct geographic range, the geographic range may be determined according to the welding operation condition, if only one welding pipe is welded, a bar-shaped geographic range is set based on the position of the welding pipe, and if a plurality of different locations are welded in one area, the area may be set to be the correct geographic range. The preset condition may be whether the welding time is within a prescribed time, for example, the prescribed time is a time period, the welding time should not be earlier than the start of the time period, and the welding time should not be later than the end of the time period. The preset condition may be whether the welding operator is a registered person to prevent an unauthorized person from arbitrarily performing the welding operation. It may also be a predetermined condition corresponding to data associated with the welding operation itself, such as that the values of the welding voltage and welding current should be within a range, the welding tool should be a designated tool, and the welding duration should not exceed a fixed length of time, such as an hour or other length of time, for example, and the application is not limited thereto.

And S13, if the welding machine working condition data are detected to be data which do not meet the preset conditions, sending corresponding voice reminding information through a voice player.

Specifically, the condition that the welding machine working condition data is detected to be data which does not meet the preset condition is referred to above, and is not described herein again.

The voice player 14 is electrically connected to the processor 12 through the audio channel interface, and when the processor 12 detects that the welding machine operating condition data is data that does not satisfy the preset condition, the audio player 14 outputs an audio signal through the audio channel interface.

The voice player 14 sends out corresponding voice reminding information, and the content of the voice reminding information can be ' not operating in the correct geographical range ', ' not reaching the specified time or exceeding the specified time ', ' unauthorized operation ' and ' warning! The content of the voice reminding information can be freely formulated according to the working condition data and the preset conditions of the welding machine, and the embodiment of the application is not limited herein.

Specifically, the number of times the voice player 14 plays the voice prompt message may be one or more times, and may be determined according to the property of the welding machine operating condition data corresponding to the voice prompt message, such as "warning!corresponding to the welding voltage! Too high voltage, of a nature which is relatively severe and which is liable to cause dangerous consequences, warning! If the voltage is too high, the warning degree can be improved, for example, the welding place is not in the correct geographical range, the corresponding voice reminding information is not operated in the correct geographical range, the property is not serious, no dangerous result can be caused, and the warning message that the welding place is not operated in the correct geographical range can be played only once or played once every a fixed time interval.

In addition, because a plurality of data possibly appear in the welding machine working condition data and do not satisfy the preset condition, every welding machine working condition data that does not satisfy the preset condition has a voice reminding message to be played. Can order a plurality of pronunciation warning information of a plurality of welding machine operating mode data according to presetting the rule, for example can be according to the important degree sequencing, welding voltage or the too high of electric current all can lead to welding quality not up to standard, and welding quality not up to standard can lead to doing over again, need consume very high cost and cut open the opening of a weld and weld again to lead to the waste of manpower and materials. Then "Warning! The voice playing information of the "voltage is too high" may be set as a relatively important priority in the preset rule, and the preset rule may also be set artificially according to other characteristics of the welding machine working condition data, which is not limited herein in the embodiment of the present application.

In some embodiments, the processor 12 may also be connected to an indicator light through the input/output interface, and output an indicator signal to the indicator light through the input/output interface. Specifically, when the processor 12 detects that the welder operating condition data is data that does not satisfy the preset condition, it outputs a red indicating signal to the indicator light to indicate that the welder operating condition data does not satisfy the preset condition. When the processor 12 detects that the welding machine working condition data is data meeting the preset conditions, a green indicating signal is output to the indicating lamp to indicate that the welding machine working condition data meets the preset conditions. When the indicator light is luminous, the indicator light can be in a long-time bright state or a flashing state, and the color of the indicator light can also be other suitable colors.

In the method for prompting field welding data provided by this embodiment, whether the welding machine working condition data satisfies the preset condition or not may be detected by obtaining the welding machine working condition data of the welding machine device collected by the signal receiving unit, and if it is detected that the welding machine working condition data does not satisfy the preset condition, the corresponding voice prompting information is sent out through the voice player. According to the method and the device, due to the fact that the preset conditions are judged for the working condition data of the butt welding machine, the corresponding voice reminding information is sent out, auxiliary guidance can be conducted on the operation process of the butt welding machine, and the welding quality and efficiency are improved.

Optionally, on the basis of the foregoing embodiment, an embodiment of the present application may further provide a method for prompting field welding data, where before the voice player 14 sends out corresponding voice prompting information, the method further includes:

and detecting whether welding personnel information and welding position information exist in the welding machine working condition data, and if the welding personnel information and the welding position information exist in the welding machine working condition data, detecting whether welding electrical parameters in the welding machine working condition data are zero.

And if the welding electrical parameter is not zero and exceeds the range of the preset electrical parameter, determining that the working condition data of the welding machine is abnormal data which does not meet the preset condition.

Send corresponding pronunciation warning message through the pronunciation player, include: and sending out voice reminding information corresponding to the abnormal data through the voice player 14.

In some embodiments, the welding personnel information in the welding machine condition data may be a personnel number, and the welding position information may be a weld crater number, specifically, a weld crater is a welding seam, called a crater, formed by connecting a pipeline product with another pipeline product by a welding rod during production or construction, and connecting the product with the welding rod, and the product is connected with the pipeline product by the welding rod, so that the weld crater number can be used for indicating a specific position of a welding operation.

The processor 12 detects whether the welding condition data includes welding personnel information and welding position information, and then detects whether the welding electrical parameter in the welding condition data is zero, wherein the specific welding electrical parameter may be welding voltage and welding current, and when the welding electrical parameter is not zero and exceeds a preset electrical parameter range, the welding condition data is determined to be abnormal data which does not satisfy a preset condition, and then the preset condition whether the welding condition data is abnormal data is determined to be: the welding machine working condition data contains welding personnel information and welding position information, and whether the welding electrical parameter is zero or not is not zero and exceeds the range of the preset electrical parameter. Specifically, the electrical parameter ranges may be set according to the specifics of the welding operation. When the processor 12 determines that the welding machine operating condition data is abnormal data, it outputs a corresponding audio signal to the voice player 14 to send out a voice prompt message, where the content of the voice prompt message may be, for example: "abnormal operation of welder please check".

In addition, an input/output interface can be arranged on the processor 12, and when the processor 12 determines that the welding machine working condition data is abnormal data, a high-level signal is output for alarming. The welding machine equipment can receive the high-level signal and lock the welding machine equipment by being connected to the input and output interface so as to achieve the purpose of timely stopping loss and save the construction cost.

Whether the welding machine working condition data are abnormal data or not is judged through preset conditions, corresponding reminding is carried out, whether abnormal conditions occur in the welding machine working condition or not can be obtained, whether abnormal conditions occur in the current welding machine operation or not can be judged according to the judging mode of the abnormal data, the condition that welding quality is unqualified can be found in time, and the condition that welding personnel operate the welding machine accurately is reminded through voice, so that the phenomenon that dangers occur due to abnormal conditions in the welding process can be avoided.

detecting whether welding electrical parameters in the welding machine working condition data are zero or not; and if the welding electrical parameter is zero, determining that the working condition data of the welding machine is invalid data which does not meet the preset condition.

Sending out corresponding voice reminding information through the voice player 14, including:

and sending out voice reminding information corresponding to the invalid data through the voice player 14.

The processor 12 detects whether the welding electrical parameter in the welder operating condition data is zero without detecting whether the welding personnel information and the welding position information exist. When detecting that the welding electrical parameter is zero, the processor 12 may determine that the welding machine operating condition data is invalid data that does not satisfy the preset condition, and determine whether the welding machine operating condition data is the preset condition of the invalid data: whether the welding electrical parameter is zero.

When the processor 12 determines that the welding machine operating condition data is invalid data, it outputs a corresponding audio signal to the voice player 14 to send out a voice prompt message, where the content of the voice prompt message may be, for example: an "invalidate operation".

Whether the working condition data of the welding machine are invalid data or not is judged according to preset conditions, and corresponding reminding is carried out, so that whether invalid operation occurs in welding of the welding machine or not can be obtained, whether welding personnel check the welding machine to find out problems or not can be timely reminded, operation check of the welding personnel can be carried out, auxiliary guidance can be carried out on the operation process of the welding machine, and welding efficiency is improved.

if the welding machine working condition data does not contain the welding personnel information and the welding position information, detecting whether welding electrical parameters in the welding machine working condition data are zero or not;

and if the welding electrical parameter is not zero, determining that the working condition data of the welding machine is illegal data which do not meet the preset condition.

and sending out voice reminding information corresponding to illegal data through the voice player 14.

The processor 12 detects whether the welder operating condition data has the welding personnel information and the welding position information, and when the welder operating condition data does not have the welding personnel information and the welding position information, detects whether the welding electrical parameter in the welder operating condition data is zero, wherein the specific welding electrical parameter can be welding voltage and welding current, and when the welding electrical parameter is not zero, the welder operating condition data is determined to be illegal data which does not meet preset conditions, and whether the preset conditions are illegal data is judged: the welding machine working condition data comprises welding personnel information and welding position information, and the welding electrical parameter is not zero.

When the processor 12 determines that the welding machine operating condition data is illegal data, it outputs a corresponding audio signal to the voice player 14 to send out a voice reminding message, where the content of the voice reminding message may be, for example: "illegal operation please immediately scan code". When the processor 12 determines that the welding machine working condition data is illegal data, a high level signal can be output through an additionally arranged input/output interface for alarming, and the welding machine equipment can receive the high level signal and lock the welding machine equipment through being connected to the input/output interface.

Whether the working condition data of the welding machine is illegal data or not is judged according to preset conditions, and corresponding reminding is carried out, so that whether illegal operation occurs in welding of the welding machine or not can be obtained, the result that the welding machine can be damaged due to operation of unauthorized personnel is avoided, or the condition that codes are not scanned by authorized personnel, welding personnel information and welding position information are lost, the whole welding process cannot be monitored, auxiliary guidance can be carried out on the operation process of the welding machine, and the welding operation normalization and the welding quality are improved.

and if the welding machine working condition data contains welding personnel information and welding position information, detecting whether welding electrical parameters in the welding machine working condition data are zero or not.

And if the welding electrical parameter is not zero and is within the normal working range, determining the working condition data of the welding machine as effective data meeting the preset condition.

and sending out voice reminding information corresponding to the valid data through the voice player 14.

The processor 12 detects whether the welder operating condition data has the welding personnel information and the welding position information, and when the welder operating condition data has the welding personnel information and the welding position information, detects whether the welding electrical parameter in the welder operating condition data is zero, and if the welding electrical parameter is not zero and is within a normal working range, determines that the welder operating condition data is effective data meeting preset conditions, and judges whether the preset conditions are effective data: the welding machine working condition data contains welding personnel information and welding position information, and whether the welding electrical parameter is zero or not is not zero and is within a normal working range.

When the processor 12 determines that the welding machine operating condition data is valid data, it outputs a corresponding audio signal to the voice player 14 to send out a voice prompt message, where the content of the voice prompt message may be, for example: "the welder works normally".

Whether the working condition data of the welding machine is valid data or not is judged through preset conditions, and corresponding reminding is carried out, whether all welding operations of the welding machine meet welding requirements or not can be obtained, the whole welding process can be accurately mastered, auxiliary guidance can be carried out on the welding operation process, and the welding operation normalization and the welding quality are improved.

Optionally, on the basis of the foregoing embodiment, an embodiment of the present application may further provide a field welding data prompting method, fig. 4 is a schematic flow chart of the field welding data prompting method provided in another embodiment of the present application, as shown in fig. 4, in the field welding data prompting method, the method further includes step S10:

s10, detecting the networking state of the equipment; if the networking state of the equipment is abnormal, the voice player sends out voice reminding information corresponding to the networking abnormality.

The processor 12 monitors the communication state of the welding machine device to be connected in real time, and if the networking state of the device is abnormal, the device is not successfully networked, or the device is already networked, but the networking state is unstable. Specifically, the processor 12 is connected to the signal receiving unit 11 through the LAN interface, and determines whether the welder device is connected to the WiFi network.

If the device is unsuccessfully networked or the networking state is unstable, and the processor 12 determines that the networking state of the device is abnormal, outputs a corresponding audio signal to the voice player 14, and sends out corresponding voice reminding information through the voice player 14, where the content of the voice reminding information may be, for example: "temporarily there is no available device". So as to remind welding personnel to check the networking condition of the equipment.

Whether the welding machine equipment is successfully networked or not is detected, and corresponding reminding is carried out, so that the welding machine working condition data of the welding machine can be guaranteed to be timely collected by the welding machine data collecting device, the preset conditions are judged, other corresponding voice reminding is sent out, the condition that the welding operation of the welding machine is not monitored can be avoided, and the problem of welding quality control is facilitated.

Optionally, on the basis of the foregoing embodiment, an embodiment of the present application may further provide a field welding data prompting method, fig. 5 is a schematic flow chart of the field welding data prompting method provided in another embodiment of the present application, as shown in fig. 5, in the field welding data prompting method, the method further includes step S14:

and S14, storing the data which do not meet the preset conditions according to different types.

And displaying the corresponding voice reminding information sent by the voice player 14 on an information display interface.

In some embodiments, a relational database management system (SQL server) database may be used as the data storage tool to meet the requirement of the data classification storage function. In the actual storage, all the welding machine working condition data of the welding machine equipment collected at one time can be stored as one record.

Optionally, different types of welding condition data are corresponding to different voice reminding information. For example, if the voice prompt message is "normal welding operation", the relevant welding condition data of this type includes: the information of welding personnel, the information of welding position, the welding electrical parameters and other welding condition data collected in the same collection, and other voice reminding information correspond to other different types of welding condition data and are not repeated herein.

The storage form of the specific welding machine working condition data can be as follows: time/data flag (flag valid, invalid, abnormal, illegal data)/crater number/personnel number/…/welding parameters/….

The welding machine data acquisition box that the above-mentioned provided of this application is connected with remote control equipment, and specific connected mode can be connected through remote connection software such as long-range desktop connection, Team View or sunflower. The remote control equipment displays a human-computer interaction interface corresponding to the welding machine data acquisition box, the human-computer interaction interface has the functions of welding condition data display, alarm information display and box body operation parameter display, and great convenience is brought to construction managers for mastering the welding conditions of a construction site.

The welding condition data display interface is a main interface corresponding to the welding machine data acquisition box and is used for displaying the acquired welding machine condition data in real time, wherein the welding machine condition data include a crater number, a personnel number, a welding layer name, a welding speed, a welding angle, a welding voltage, a welding current, a wire feeding speed, a swing width and the like. When the welding machine data acquisition box is not connected with welding machine equipment, all welding machine working condition data in the welding working condition data display interface are null; when the welding machine data acquisition box is connected with welding machine equipment, display columns of various welding condition data in the welding condition data display interface display corresponding data values.

A plurality of welder devices can be networked with the welder data collection box. Correspondingly, on the welding working condition data display interface, different welding machine equipment can be selected to check the welding working condition data of different welding machine equipment. In the same welder installation, there may be multiple torches with partially different welder operating condition data, which may include, for example, welding voltage, welding current, wire feed speed, swing width, etc.

In the alarm information display interface, the alarm information generated by the data acquisition box of the butt welding machine can be recorded and displayed, and the alarm information can be, for example, character alarm information corresponding to the voice alarm information. The alarm information display interface is mainly divided into a real-time alarm record display mode and a historical alarm record display mode, the alarm record display mode is opened by clicking an alarm record button on a main interface, the opened interface is displayed as a real-time alarm record, the real-time alarm record generated after the interface is opened is displayed, and an operator can confirm generated alarm information by clicking a confirmation button above a form. Secondly, the navigation tree on the left side of the alarm information display interface can select a CW welding machine, a CCW welding machine, a unpacking alarm and subordinate welding guns 1 and 2 to display different types of alarm information. Whether the alarm information is recorded in real time or historical alarm records, the alarm information can be printed and output by clicking a printing button of the alarm information display interface.

The switching between real-time alarm and historical alarm records can be carried out through a pull-down menu in the alarm information display interface, and after the historical voice reminding record is opened, the starting time and the ending time are set through a time column on the historical alarm interface to inquire the historical alarm record in the set time interval.

The box body operation parameter display interface is used for displaying operation state information and approach safety information of the welding machine data acquisition box, wherein the operation state information comprises the temperature and humidity of an operation environment in the box body and the longitude and latitude information of the position of the box body, such as the longitude and latitude information of the position of the box body; the proximity security information may include, for example: the box body is taken down to the currently recorded unpacking times.

The displaying of the position information may be, for example, displaying the actual position of the welding machine equipment on a base map based on a satellite map of an area where the welding machine equipment is located, and displaying the temperature and humidity parameters acquired by the temperature and humidity sensor, the box opening times acquired by the proximity switch 19, and the longitude and latitude information of the position information on the side of a box operation parameter displaying interface according to the position information.

The human-computer interaction interface corresponding to the welding machine data acquisition box on the remote control equipment is provided with the remote human-computer interaction interface to realize welding condition data display, alarm information display, box operation parameter display and the like, so that great convenience is brought to construction managers for mastering the welding condition of a construction site, further guarantee is provided for controlling the welding quality of the pipeline, convenience is provided for construction management, and the waste of manpower and material resources is reduced for owners.

Storing data which do not meet preset conditions according to different types; the voice player 14 sends corresponding voice reminding information to be displayed on the information display interface, so that the welding operation can be assisted in the welding process, and the working condition data of the welding machine can be checked after the welding is finished, so that the welding operation can be better expanded in the next work. The voice prompt information is displayed on the information display interface, so that related personnel can visually receive specific conditions in the welding process, the welding process can be more deeply mastered, and the welding quality and efficiency are indirectly improved.

The following describes a device, equipment, and a storage medium for executing the method for prompting field welding data provided by the present application, and specific implementation processes and technical effects thereof are referred to above and will not be described again below.

Fig. 6 is a schematic view of an on-site welding data prompting device according to an embodiment of the present application, and as shown in fig. 6, the on-site welding data prompting device may include:

the working condition data acquisition module 501 is used for acquiring the welding machine working condition data of the welding machine equipment acquired by the signal receiving unit;

a working condition data detection module 502, configured to detect whether the welding machine working condition data meets a preset condition;

and the voice reminding module 503 is configured to send corresponding voice reminding information through the voice player if it is detected that the welding machine working condition data is data that does not meet the preset condition.

Optionally, the working condition data detecting module 502 is specifically configured to detect whether welding staff information and welding position information exist in the welding machine working condition data; if the welding machine working condition data contains welding personnel information and welding position information, detecting whether welding electrical parameters in the welding machine working condition data are zero or not; and if the welding electrical parameter is not zero and exceeds the range of the preset electrical parameter, determining that the working condition data of the welding machine is abnormal data which does not meet the preset condition.

The voice reminding module 503 is specifically configured to send out voice reminding information corresponding to the abnormal data through the voice player.

Optionally, the working condition data detecting module 502 is specifically configured to detect whether a welding electrical parameter in the welding machine working condition data is zero; and if the welding electrical parameter is zero, determining that the working condition data of the welding machine is invalid data which does not meet the preset condition.

The voice reminding module 503 is specifically configured to send out voice reminding information corresponding to invalid data through the voice player.

Optionally, the working condition data detecting module 502 is specifically configured to detect whether a welding electrical parameter in the welding machine working condition data is zero, if the welding machine working condition data does not include the welding personnel information and the welding position information; and if the welding electrical parameter is not zero, determining that the working condition data of the welding machine is illegal data which do not meet the preset condition.

The voice reminding module 503 is specifically configured to send out voice reminding information corresponding to the illegal data through the voice player.

Optionally, the working condition data detecting module 502 is specifically configured to detect whether a welding electrical parameter in the welding machine working condition data is zero if the welding machine working condition data includes welding personnel information and welding position information; and if the welding electrical parameter is not zero and is within the normal working range, determining the working condition data of the welding machine as effective data meeting the preset condition.

The voice reminding module 503 is specifically configured to send out voice reminding information that the welding work is normal through the voice player.

Optionally, as shown in fig. 7, the field welding data reminding device further includes: networking detection module 500.

And a networking detection module 500, configured to detect a networking state of the device.

The voice reminding module 503 is further configured to send a voice reminding message corresponding to the networking abnormality through the voice player if the networking state of the device is abnormal.

Optionally, as shown in fig. 8, the field welding data reminding device further includes: a storage module 504 and a presentation module 505.

The storage module 504 is configured to store data that does not meet preset conditions according to different types;

and the display module 505 is configured to display the voice prompt information sent by the voice player on the information display interface.

The above-mentioned apparatus is used for executing the method provided by the foregoing embodiment, and the implementation principle and technical effect are similar, which are not described herein again.

These above modules may be one or more integrated circuits configured to implement the above methods, such as: one or more Application Specific Integrated Circuits (ASICs), or one or more microprocessors (DSPs), or one or more Field Programmable Gate Arrays (FPGAs), among others. For another example, when one of the above modules is implemented in the form of a Processing element scheduler code, the Processing element may be a general-purpose processor, such as a Central Processing Unit (CPU) or other processor capable of calling program code. For another example, the modules may be integrated together and implemented in the form of a system on a chip (SOC).

Fig. 9 is a schematic structural diagram of a data processing device according to an embodiment of the present application, where the device may be integrated into a device or a chip of the device. The data processing apparatus includes: a storage medium 801, a processor 802, and a bus 803. The storage medium 801 and the processor 802 are connected by a bus 803.

The storage medium 801 is used for storing programs, and the processor 802 calls the programs stored by the storage medium 801 to execute the above-described method embodiments. The specific implementation and technical effects are similar, and are not described herein again.

Optionally, the utility model also provides a program product, for example a computer-readable storage medium, comprising a program which, when being executed by a processor, is adapted to carry out the above-mentioned method embodiments.

In the embodiments provided in the present invention, it should be understood that the disclosed apparatus and method may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or electric connection may be an indirect coupling or electric connection through some interfaces, devices or units, and may be in an electric, mechanical or other form.

The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.

In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, or in a form of hardware plus a software functional unit.

The integrated unit implemented in the form of a software functional unit may be stored in a computer readable storage medium. The software functional unit is stored in a storage medium and includes several instructions to enable a computer device (which may be a personal computer, a server, or a network device) or a processor (processor) to execute some steps of the methods according to the embodiments of the present invention. And the aforementioned storage medium includes: a U disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.

The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. A welder data collection box, comprising: the device comprises a processor, a signal receiving unit, a first antenna and a voice player;

2. The welder data collection box of claim 1, further comprising: and the signal receiving unit is connected with the network interface so that external equipment can acquire the working condition data of the welding machine through the network interface.

3. The welder data collection box of claim 2, wherein the signal receiving unit is coupled to the processor via a first local area network interface and the signal receiving unit is coupled to the network interface via a second local area network interface.

4. The welder data collection box of claim 1, further comprising: a second antenna; the second antenna is used for being in wireless connection with the server so as to send the collected welding condition data to the server.

5. The welder data collection box of claim 1, further comprising: and the power supply unit is electrically connected with the processor and the signal receiving unit respectively.

6. The welder data collection box of claim 1, further comprising: the environment state sensor is connected with the processor to acquire the environment state information in the welding machine data acquisition box acquired by the environment state sensor.

7. The welder data collection box of claim 1, further comprising: a proximity switch connected with the processor such that the processor detects the presence of an opening operation through the proximity switch.

8. The welder data collection box of claim 1, further comprising: at least one status indicator lamp in power indicator lamp, connection indicator lamp, the network pilot lamp, at least one status indicator lamp respectively with the treater is connected.

9. The welder data collection box of claim 1, further comprising: the welding machine data acquisition box is connected with the external input and output interface through the external input and output interface so as to realize the expansion of functions.

10. The welder data collection box of claim 1, further comprising: and the positioning module is connected with the processor to acquire the position information of the welding machine data acquisition box and realize the positioning of welding data acquisition.