CN215612564U

CN215612564U - Intelligent spraying production line based on industrial robot

Info

Publication number: CN215612564U
Application number: CN202121866748.1U
Authority: CN
Inventors: 叶志军
Original assignee: Suzhou Bitlong Intelligent Technology Co ltd
Current assignee: Suzhou Bitlong Intelligent Technology Co ltd
Priority date: 2021-08-11
Filing date: 2021-08-11
Publication date: 2022-01-25
Anticipated expiration: 2031-08-11

Abstract

The utility model discloses an intelligent spraying production line based on an industrial robot, which relates to the related technical field of the industrial robot and comprises a base, a workbench, a control mechanism, a mechanical arm and a fixing mechanism, wherein the workbench and the mechanical arm are arranged above the base, the fixing mechanism is arranged above the workbench, the control mechanism is arranged on one side of the workbench, and the bottom of the control mechanism is fixedly connected with the upper surface of the base, after the paint is sprayed for a period of time, the clamping part is automatically loosened, so that the paint spraying treatment is performed on the surface of the product of the clamping part.

Description

Intelligent spraying production line based on industrial robot

Technical Field

The utility model relates to the technical field of industrial robots, in particular to an intelligent spraying production line based on an industrial robot.

Background

Industrial robots are multi-joint manipulators or multi-degree-of-freedom machine devices widely used in the industrial field, have a certain degree of automation, and can realize various industrial processing and manufacturing functions depending on the power energy and control capability of the industrial robots. Industrial robots are widely used in various industrial fields such as electronics, logistics, and chemical industry. In China, industrial robots are widely applied to the manufacturing industry, not only to the automobile manufacturing industry, but also to the production of space shuttles, military equipment, the development of high-speed rails and the production of ball pens. And has been extended from the more mature industries to the fields of food, medical, and the like. Because the robot technology develops rapidly, compared with the traditional industrial equipment, the price difference of products is smaller and smaller, and the individuation degree of the products is high, so that the industrial robot can replace the traditional equipment in the manufacturing process of some products with complex processes, and the economic efficiency can be improved to a great extent.

The prior art has the following problems: in the current spraying production line working process, it sprays paint to be more difficult to realize the multi-angle, can not independently accomplish simultaneously and carry out the multi-angle to a product and spray paint, need a plurality of industrial robot cooperation to use, the fund that leads to the input like this easily is great, and in product centre gripping in-process, the product surface that is sheltered from by the centre gripping generally needs to spray paint alone and handles, thereby work efficiency has been reduced, the unnecessary labour has been increased, can not satisfy operating personnel's user demand, be unfavorable for the use.

SUMMERY OF THE UTILITY MODEL

For solving above-mentioned technical problem, an intelligent spraying production line based on industrial robot is provided, this technical scheme has solved the current spraying production line working process who proposes in the above-mentioned background, it sprays paint to be difficult to realize the multi-angle relatively, can not independently accomplish simultaneously and carry out the multi-angle to a product and spray paint, need a plurality of industrial robot cooperation to use, the fund that leads to the input easily like this is great, and in product clamping process, the product surface that generally is sheltered from by the centre gripping needs to spray paint alone and handles, thereby work efficiency is reduced, the unnecessary labour has been increased, can not satisfy operating personnel's user demand, be unfavorable for the problem of using.

In order to achieve the above purposes, the technical scheme adopted by the utility model is as follows:

an intelligent spraying production line based on an industrial robot comprises a base, a workbench, a control mechanism, a mechanical arm and a fixing mechanism, the workbench and the mechanical arm are both arranged above the base, the fixing mechanism is arranged above the workbench, the control mechanism is arranged on one side of the workbench, the bottom of the control mechanism is fixedly connected with the upper surface of the base, the fixing mechanism comprises a rotating disc, a telescopic cylinder, a clamping block and a driving motor, the driving motor is arranged in the workbench, the output end of the driving motor penetrates through the workbench to be fixedly connected with the rotating disc, the clamping block is arranged above the rotating disc, the surface of the rotating disc is welded with a support frame, one side of the support frame is fixedly connected with a telescopic cylinder, the workstation passes through driving motor's output and rolling disc fixed connection, telescopic cylinder passes through support frame and rolling disc fixed connection.

Preferably, telescopic cylinder's output runs through support frame and grip block fixed connection, one side fixedly connected with guide bar of grip block, the one end of guide bar runs through the support frame, and the surface and the support frame sliding connection of guide bar, the arm includes motor, big arm joint, forearm joint, pipeline, second motor and atomizer, the bottom of motor and the last fixed surface of base are connected.

Preferably, the output fixedly connected with fixing base of motor, the welding of one side of fixing base has the casing, the inside fixed mounting of casing has first motor, the output of first motor runs through casing fixedly connected with connecting block, the top and the big arm joint fixed connection of connecting block, the output of first motor passes through connecting block and big arm joint fixed connection.

Preferably, the output end of the second motor is fixedly connected with one side of the large arm joint, the bottom end of the second motor is welded with the support, the rear end of the support is fixedly connected with the third motor, and the output end of the third motor penetrates through the support and is fixedly connected with the small arm joint.

Preferably, the lower surface of forearm joint is close to the front end and is provided with the mount, the inside fixed mounting of forearm joint has the fourth motor, the output of fourth motor runs through forearm joint and mount fixed connection, one side of mount is close to intermediate position department fixed mounting and has the mounting, the surface of mounting is provided with the pipeline, one side of mounting is close to intermediate position department detachable and is connected with atomizer.

Compared with the prior art, the utility model provides an intelligent spraying production line based on an industrial robot, which has the following beneficial effects:

the utility model is provided with a mechanical arm, a fixing mechanism and a control mechanism, the periphery of a product is painted by the matching use of a first motor, a second motor, a third motor and a fourth motor in the mechanical arm, the matching use of a plurality of industrial robots is avoided, the rotation of the product is realized by the driving of a driving motor in the painting process, the single multi-angle painting of one product is realized, and two corresponding clamping blocks are controlled by the control mechanism and automatically loosened after painting for a period of time, so that the painting treatment is carried out on the surface of the product of a clamping part, and the other two corresponding clamping blocks always clamp the product, thereby ensuring that the product is in a clamping and fixing state. Is convenient to use.

Drawings

FIG. 1 is a schematic perspective view of an intelligent spraying production line based on an industrial robot according to the present invention;

FIG. 2 is a schematic perspective view of a fixing mechanism according to the present invention;

FIG. 3 is a schematic perspective view of a robotic arm according to the present invention;

the reference numbers in the figures are:

1. a base; 2. a mechanical arm; 3. a fixing mechanism; 4. a control mechanism; 5. a work table; 6. a drive motor; 7. rotating the disc; 8. a clamping block; 9. a telescopic cylinder; 10. a guide bar; 11. a support frame; 12. an electric motor; 13. a fixed seat; 14. connecting blocks; 15. a housing; 16. a first motor; 17. a pipeline; 18. a large arm joint; 19. a forearm joint; 20. a second motor; 21. a third motor; 22. a support; 23. a fourth motor; 24. an atomizing spray head; 25. a fixing member; 26. a fixing frame.

Detailed Description

The following description is presented to disclose the utility model so as to enable any person skilled in the art to practice the utility model. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

Referring to fig. 1-3, an intelligent spraying production line based on an industrial robot comprises a base 1, a workbench 5, a control mechanism 4, a mechanical arm 2 and a fixing mechanism 3, wherein the workbench 5 and the mechanical arm 2 are both arranged above the base 1, the fixing mechanism 3 is arranged above the workbench 5, the control mechanism 4 is arranged on one side of the workbench 5, the bottom of the control mechanism 4 is fixedly connected with the upper surface of the base 1, the fixing mechanism 3 comprises a rotating disc 7, a telescopic cylinder 9, a clamping block 8 and a driving motor 6, the driving motor 6 is arranged inside the workbench 5, the output end of the driving motor 6 penetrates through the workbench 5 and is fixedly connected with the rotating disc 7, the clamping block 8 is arranged above the rotating disc 7, a supporting frame 11 is welded on the surface of the rotating disc 7, one side of the supporting frame 11 is fixedly connected with the telescopic cylinder 9, the workbench 5 is fixedly connected with the rotating disc 7 through the output end of the driving motor 6, the telescopic cylinder 9 is fixedly connected with the rotating disc 7 through a support frame 11.

The output end of the telescopic cylinder 9 penetrates through the supporting frame 11 to be fixedly connected with the clamping block 8, one side of the clamping block 8 is fixedly connected with a guide rod 10, one end of the guide rod 10 penetrates through the supporting frame 11, and the surface of guide bar 10 and support frame 11 sliding connection, arm 2 includes motor 12, big arm joint 18, forearm joint 19, pipeline 17, second motor 20 and atomizer 24, the bottom of motor 12 and the last fixed surface of base 1 are connected, the output fixedly connected with fixing base 13 of motor 12, motor 12 drives arm 2 and wholly rotates, the welding of one side of fixing base 13 has casing 15, the inside fixed mounting of casing 15 has first motor 16, first motor 16 drives big arm joint 18 motion, the output of first motor 16 runs through casing 15 fixedly connected with connecting block 14, the top and the big arm joint 18 fixed connection of connecting block 14, the output of first motor 16 passes through connecting block 14 and big arm joint 18 fixed connection.

The output end of a second motor 20 is fixedly connected with one side of a large arm joint 18, the second motor (20) drives a small arm joint 19 to move up and down, a bracket 22 is welded at the bottom end of the second motor 20, a third motor 21 is fixedly connected with the rear end of the bracket 22, the third motor 21 drives the small arm joint 19 to rotate, the output end of the third motor 21 penetrates through the bracket 22 and is fixedly connected with the small arm joint 19, a fixing frame 26 is arranged near the front end of the lower surface of the small arm joint 19, a fourth motor 23 is fixedly arranged inside the small arm joint 19, the fourth motor 23 drives an atomizing nozzle 24 to rotate, the output end of the fourth motor 23 penetrates through the small arm joint 19 and is fixedly connected with the fixing frame 26, a fixing piece 25 is fixedly arranged near the middle position on one side of the fixing frame 26, a pipeline 17 is arranged on the surface of the fixing piece 25, the pipeline 17 is connected through an external spraying liquid storage container, an atomizing nozzle 24 is detachably connected near the middle position on one side of the fixing piece 25, all motors and motors 12 on the robot arm 2 are controlled by the control mechanism 4.

When the utility model is used, a product to be processed is placed on the rotating disc 7 and is fixed by the fixing mechanism 3, when the product is fixed, the telescopic air cylinder 9 is started to work by the control mechanism 4, the output end of the telescopic air cylinder 9 drives the clamping block 8 to move towards one side of the product, so that the product is clamped and fixed, four clamping blocks 8 are arranged, the four clamping blocks 8 and the corresponding telescopic air cylinders 9 respectively and independently run to clamp the peripheral surface of the product, after the fixing is finished, the control mechanism 4 starts the mechanical arm 2 to work, the mechanical arm 2 is matched with the motor 12, the first motor 16, the second motor 20, the third motor 21 and the fourth motor 23 for use to carry out paint spraying treatment on the periphery of the product, the rotating disc 7 realizes the rotation of the product by the driving of the driving motor 6 in the process, and the two corresponding clamping blocks 8 are controlled by the control mechanism 4, after the paint is sprayed for a period of time, the clamping part is automatically loosened, so that the paint is sprayed on the surface of the product of the clamping part, and the product is taken down from the workbench 5 after the paint is sprayed.

The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the utility model, but that various changes and modifications may be made without departing from the spirit and scope of the utility model, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides an intelligent spraying production line based on industrial robot, its characterized in that, includes base (1), workstation (5), control mechanism (4), arm (2) and fixed establishment (3), workstation (5) and arm (2) all set up the top at base (1), fixed establishment (3) set up the top at workstation (5), control mechanism (4) set up the one side at workstation (5), the bottom of control mechanism (4) and the last fixed surface of base (1) are connected, fixed establishment (3) include rolling disc (7), telescopic cylinder (9), grip block (8) and driving motor (6), driving motor (6) set up the inside at workstation (5), the output of driving motor (6) runs through workstation (5) and rolling disc (7) fixed connection, the utility model discloses a quick-witted, including swivel plate (7), centre gripping piece (8), the skin weld of swivel plate (7) has support frame (11), one side and telescopic cylinder (9) fixed connection of support frame (11), workstation (5) output and swivel plate (7) fixed connection through driving motor (6), telescopic cylinder (9) are through support frame (11) and swivel plate (7) fixed connection.

2. The intelligent spraying production line based on the industrial robot is characterized in that: the output of telescopic cylinder (9) runs through support frame (11) and grip block (8) fixed connection, one side fixedly connected with guide bar (10) of grip block (8), support frame (11) is run through to the one end of guide bar (10), and the surface and support frame (11) sliding connection of guide bar (10), arm (2) are including motor (12), big arm joint (18), forearm joint (19), pipeline (17), second motor (20) and atomizer (24), the bottom of motor (12) is connected with the last fixed surface of base (1).

3. The intelligent spraying production line based on the industrial robot is characterized in that: the output fixedly connected with fixing base (13) of motor (12), one side welding of fixing base (13) has casing (15), the inside fixed mounting of casing (15) has first motor (16), the output of first motor (16) runs through casing (15) fixedly connected with connecting block (14), the top and the big arm joint (18) fixed connection of connecting block (14), the output of first motor (16) passes through connecting block (14) and big arm joint (18) fixed connection.

4. The intelligent spraying production line based on the industrial robot is characterized in that: the output of second motor (20) and one side fixed connection of forearm joint (18), the bottom welding of second motor (20) has support (22), the rear end fixedly connected with third motor (21) of support (22), the output of third motor (21) runs through support (22) and forearm joint (19) fixed connection.

5. An intelligent spraying production line based on an industrial robot as claimed in claim 4, characterized in that: the lower surface of forearm joint (19) is close to the front end and is provided with mount (26), the inside fixed mounting of forearm joint (19) has fourth motor (23), the output of fourth motor (23) runs through forearm joint (19) and mount (26) fixed connection, one side of mount (26) is close to intermediate position department fixed mounting and has mounting (25), the surface of mounting (25) is provided with pipeline (17), one side of mounting (25) is close to intermediate position department detachable being connected with atomizer (24).