AGM baffle process water circulation system
Technical Field
The utility model belongs to the technical field of AGM (absorptive glass mat) separator production, and particularly relates to a water circulation system for AGM separator production.
Background
The deep development of the green energy industry needs a large number of power products, lead-acid storage batteries have the advantages of low cost, high reliability, high safety, repeated recycling and the like due to the unique characteristics, the comprehensive cost performance is high, the lead-acid storage batteries always keep an important position in the energy field, the power batteries are generally required to be assembled and used in a complete set, the consistent performance of the assembled batteries directly influences the power performance and the service life of a battery pack, and the battery assembling performance is a key concern of battery manufacturing companies. The pole group of the storage battery consists of a positive plate, a negative plate and an AGM separator, wherein the AGM separator is used as an insulating layer of the positive plate and the negative plate and also used as a storage space of electrolyte, and the service life and the reliability of the battery can be directly influenced by the intact damage degree of the AGM separator in the assembly process.
In the prior art, when slurry is formed in an AGM separator forming machine, a large amount of waste water is generated, and the waste water is usually discharged in the form of sewage, so that a large amount of water resources are wasted.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an AGM separator production water circulating system to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a AGM baffle process water circulation system, includes the box, and water storage chamber, material mixing chamber and storage chamber have been seted up to the inside of box, and the water storage chamber is located the place ahead in storage chamber, and the material mixing chamber is located the water storage chamber and accomodates the top in chamber, and the inside in water storage chamber is equipped with filtering mechanism.
Preferably, filtering mechanism includes the baffle, and the baffle is equipped with threely, three baffle all with the bottom surface fixed connection of retaining intracavity, establish to the sedimentation chamber between two baffles and between baffle and the retaining intracavity lateral wall, the left side wall fixedly connected with inlet tube of box, the right-hand member of inlet tube runs through the box lateral wall and extends to the retaining intracavity portion, the right side of box is equipped with the backwash pump, the input tube of backwash pump runs through the box lateral wall and extends to the bottom in sedimentation chamber, the output tube of backwash pump runs through the box lateral wall and extends to the inside in material mixing chamber.
Preferably, the inside of sedimentation chamber is equipped with the branch flitch, and divides the flitch to be equipped with threely, and the three last fixed surface who divides the flitch is connected with the breather pipe, and the lower fixed surface of box is connected with blow off pipe and base, and the upper end of blow off pipe runs through the bottom half and extends to the inside of sedimentation chamber, and the equal fixedly connected with solenoid valve of lower extreme of blow off pipe, and the upper surface of base is equipped with the collecting box, and the collecting box is located the blow off pipe directly over.
Preferably, the rear end of three branch flitch all runs through the retaining chamber lateral wall and extends to accomodating intracavity portion, and the rear end fixedly connected with linkage plate of branch flitch, the lateral wall fixedly connected with cylinder of box, the front end of cylinder piston rod run through the box lateral wall and with linkage plate fixed connection, the distance between the bottom surface of three branch flitch and retaining intracavity diminishes from the left hand right side in proper order.
Preferably, the lateral wall fixedly connected with servo motor of box, the right-hand member of servo motor shaft runs through box lateral wall and fixedly connected with (mixing) shaft, the lateral wall fixedly connected with stirring vane of (mixing) shaft, the last fixed surface of box is connected with the filling tube, the lower extreme of filling tube runs through the top of box and extends to the material mixing intracavity portion, the lateral wall fixedly connected with outlet pipe of box, the right-hand member of outlet pipe runs through the box lateral wall and extends to the material mixing intracavity portion.
Preferably, the upper surface of the rightmost baffle is fixedly connected with a filter screen, and the upper surface of the filter screen is flush with the upper end of the vent pipe.
Preferably, the lateral wall of box has seted up the transom, and the transom is located the top in retaining chamber, and the lateral wall of box is equipped with the observation window.
Compared with the prior art, the utility model has the beneficial effects that:
(1) this AGM baffle process water circulation system through setting up filtering mechanism, can pour into the water storage intracavity portion back into through the inlet tube with the waste water that the AGM baffle produced when taking shape, from the left hand right side with four sedimentation chambeies fill in proper order, at this in-process, glass fiber in the waste water deposits in the bottom of sedimentation chamber gradually to be convenient for carry out recycle to waste water with glass fiber and the separation of water in the waste water.
(2) This AGM baffle process water circulation system, divide the flitch through setting up, can start the back at the cylinder, the piston rod extension of cylinder will divide the flitch to promote forward after certainly, until dividing the inside wall in flitch and water storage chamber in close contact with, will deposit intracavity partial layer's glass fiber precipitate and water and separate, open the solenoid valve, divide the glass fiber precipitate of flitch below to flow to the collecting box inside through the blow off pipe, carry out recycle, realize the quick clearance to the glass fiber precipitate of sedimentation chamber bottom.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front sectional perspective view of the present invention;
FIG. 3 is a first top cross-sectional view of the present invention;
fig. 4 is a second top cross-sectional view of the present invention.
In the figure: 1. a box body; 2. a water inlet pipe; 3. a water outlet pipe; 4. a filtering mechanism; 401. a collection box; 402. a blow-off pipe; 403. an electromagnetic valve; 404. a breather pipe; 405. a material distributing plate; 406. a partition plate; 407. a sedimentation chamber; 408. a filter screen; 5. a base; 6. an observation window; 7. a reflux pump; 8. a feed tube; 9. a servo motor; 10. a ventilation window; 11. a water storage cavity; 12. a mixing chamber; 13. a stirring blade; 14. a stirring shaft; 15. a receiving cavity; 16. a linkage plate; 17. and a cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the utility model provides an AGM separator production water circulation system, which includes a box 1, a water storage cavity 11, a material mixing cavity 12 and a containing cavity 15 are formed inside the box 1, the water storage cavity 11 is located in front of the containing cavity 15, the material mixing cavity 12 is located above the water storage cavity 11 and the containing cavity 15, and a filtering mechanism 4 is arranged inside the water storage cavity 11.
In this embodiment, preferably, the filtering mechanism 4 includes three partition boards 406, and the three partition boards 406 are provided, the three partition boards 406 are all fixedly connected with the bottom surface in the water storage cavity 11, the settling cavities 407 are provided between the two partition boards 406 and between the partition boards 406 and the inner side wall of the water storage cavity 11, the water inlet pipe 2 is fixedly connected with the left side wall of the box body 1, the right end of the water inlet pipe 2 penetrates through the side wall of the box body 1 and extends to the inside of the water storage cavity 11, the reflux pump 7 is provided on the right side of the box body 1, the input pipe of the reflux pump 7 penetrates through the side wall of the box body 1 and extends to the bottom of the settling cavity 407, the output pipe of the reflux pump 7 penetrates through the side wall of the box body 1 and extends to the inside of the mixing cavity 12, by providing the settling cavity 407, the four settling cavities 407 can be sequentially filled from left to right after the wastewater enters the inside of the water storage cavity 11 through the water inlet pipe 2, in this process, the glass fiber in the wastewater gradually settles at the bottom of the settling cavity 407, thereby separating the glass fiber and the water in the waste water, and the separated water is pumped into the mixing cavity 12 through the reflux pump 7 for recycling.
In this embodiment, preferably, the settling chamber 407 is internally provided with three distributing plates 405, the three distributing plates 405 are provided, the three distributing plates 405 are fixedly connected with vent pipes 404 on the upper surface, the lower surface of the box 1 is fixedly connected with a drain pipe 402 and a base 5, the upper end of the drain pipe 402 penetrates through the bottom of the box 1 and extends into the settling chamber 407, the lower ends of the drain pipes 402 are fixedly connected with electromagnetic valves 403, the upper surface of the base 5 is provided with a collecting box 401, the collecting box 401 is positioned right above the drain pipe 402, by providing the drain pipe 402, the electromagnetic valves 403 can be opened after the distributing plates 405 separate the layered glass fiber sediments in the settling chamber 407 from water, the glass fiber sediments below the distributing plates 405 flow out to the inside of the collecting box 401 through the drain pipe 402 for centralized treatment, by providing the vent pipes 404, the air in the water storage chamber 11 can enter the lower parts of the distributing plates 405, allowing the glass fiber precipitate to flow downward.
In this embodiment, preferably, the rear ends of the three material distributing plates 405 penetrate through the sidewall of the water storage cavity 11 and extend to the inside of the receiving cavity 15, the rear end of the material distributing plate 405 is fixedly connected with a linkage plate 16, the outer side wall of the box body 1 is fixedly connected with a cylinder 17, the front end of a piston rod of the cylinder 17 penetrates through the side wall of the box body 1 and is fixedly connected with the linkage plate 16, the distances between the three material distributing plates 405 and the bottom surface in the water storage cavity 11 are sequentially decreased from left to right, through setting up cylinder 17, can be after cylinder 17 starts, cylinder 17's piston rod extension will divide flitch 405 to promote forward from the back, until dividing flitch 405 and the inside wall in water storage cavity 11 in close contact with, separate the glass fiber precipitate of the interior layering of sedimentation cavity 407 and water, the distance between the bottom surface in three branch flitch 405 and the water storage cavity 11 diminishes from the left hand right side in proper order, can correspond to the precipitate height of difference sedimentation cavity 407 inside and separate.
In this embodiment, preferably, the outer side wall of the box 1 is fixedly connected with a servo motor 9, the right end of a motor shaft of the servo motor 9 penetrates through the side wall of the box 1 and is fixedly connected with a stirring shaft 14, the outer side wall of the stirring shaft 14 is fixedly connected with a stirring blade 13, the upper surface of the box 1 is fixedly connected with a feeding pipe 8, the lower end of the feeding pipe 8 penetrates through the top of the box 1 and extends into the mixing cavity 12, the outer side wall of the box 1 is fixedly connected with a water outlet pipe 3, the right end of the water outlet pipe 3 penetrates through the side wall of the box 1 and extends into the mixing cavity 12, by arranging the servo motor 9, after the servo motor 9 is started, the motor shaft drives the stirring shaft 14 to rotate, so that the stirring blades 13 synchronously rotate, after the slurry is put into the mixing cavity 12 through the charging pipe 8, the slurry and the water are fully stirred and mixed, and then the slurry is discharged out of the mixing cavity 12 through the water outlet pipe 3 and put into use.
In this embodiment, preferably, the upper surface of the rightmost partition 406 is fixedly connected with the filter screen 408, the upper surface of the filter screen 408 is flush with the upper end of the vent pipe 404, and by arranging the filter screen 408, the waste water in the water storage cavity 11 can be filtered, and the residual glass fiber in the waste water is filtered out, so that the waste water drops into the settling cavity 407.
In this embodiment, it is preferred, transom 10 has been seted up to the lateral wall of box 1, and transom 10 is located the top of retaining chamber 11, and the lateral wall of box 1 is equipped with observation window 6, through setting up transom 10, can make outside air get into retaining chamber 11 inside, and observation window 6 is the transparent glass material, through setting up observation window 6, can make operating personnel directly perceivedly see the sediment height of the inside precipitate of settling chamber 407, is convenient for in time make the reply.
The working principle and the using process of the utility model are as follows: when the device is used, after waste water generated during formation of the AGM partition plate is injected into the water storage cavity 11 through the water inlet pipe 2, the four sedimentation cavities 407 are sequentially filled from left to right, in the process, glass fibers in the waste water are gradually precipitated at the bottoms of the sedimentation cavities 407, so that the glass fibers in the waste water are separated from water, the reflux pump 7 is started, the filtered water is pumped into the mixing cavity 12, the servo motor 9 is started, the motor shaft drives the stirring shaft 14 to rotate, the stirring blades 13 synchronously rotate, slurry is injected into the mixing cavity 12 through the feed pipe 8, the stirring blades 13 fully stir and mix the slurry with the water, the slurry is discharged out of the mixing cavity 12 through the water outlet pipe 3 and is injected into the AGM partition plate forming process again, recycling of the waste water is completed, when glass fiber precipitates in the sedimentation cavities 407 rise to a certain height, the air cylinder 17 is started, the piston rod of the air cylinder 17 extends, the material distributing plate 405 is pushed forwards from the back until the material distributing plate 405 is in close contact with the inner side wall of the water storage cavity 11, the layered glass fiber sediments in the settling cavity 407 are separated from water, the electromagnetic valve 403 is opened, and the glass fiber sediments below the material distributing plate 405 flow out of the collecting box 401 through the drain pipe 402 for recycling.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.