CN215587734U

CN215587734U - Automatic welding equipment for flat iron wire

Info

Publication number: CN215587734U
Application number: CN202120348440.1U
Authority: CN
Inventors: 郑开永
Original assignee: Zheng Kaiyong
Current assignee: Zheng Kaiyong
Priority date: 2021-02-07
Filing date: 2021-02-07
Publication date: 2022-01-21
Anticipated expiration: 2031-02-07

Abstract

The utility model discloses automatic welding equipment for flat iron wires, which comprises a main frame and a net die assembly, wherein a portal frame is fixedly arranged at the top of the main frame, a control device is fixedly arranged on the right side of the main frame, a first welding base is fixedly arranged on the right side of the top of the main frame, a second welding base is fixedly arranged at the rear end of the top of the main frame, and the net die assembly is arranged at the top of the first welding base or the second welding base. This scheme is through first welding group and the two sets of machine positions of second welding group carry out incessant welding in turn, utilizes rotary device to rotate to transfer to, utilizes automatic shedder's flexible thrust unit to promote or withdraw, utilizes clamping device to carry out the centre gripping to make the welding finished product can carry out the drawing of patterns automatically, reduced drawing of patterns and welded time, improved the welding efficiency to dull and stereotyped iron wire greatly, improved welding quality, saved the material cost.

Description

Automatic welding equipment for flat iron wire

Technical Field

The utility model relates to the field of iron wire welding, in particular to automatic flat plate iron wire welding equipment.

Background

The iron wire is a linear finished product made by drawing iron, and is divided into a plurality of models according to the thickness, such as a No. 10 iron wire, a No. 3 iron wire and the like, the iron net is formed by welding a transverse iron wire and a longitudinal iron wire, the conventional welding mode is manual welding, the transverse iron wire and the longitudinal iron wire need to be well arranged during welding, then the welding is carried out by a welding machine, the manual welding process is not fixed by hand, the welding efficiency is low, the quality is low, and therefore, a machine is used for welding.

However, the traditional welding machine adopts a single-line welding mode to weld when welding iron wires, the welding efficiency is low, automatic demolding cannot be performed after welding, and objects such as crowbars need to be used for demolding welded finished products, so that the overall efficiency of welding work is low.

SUMMERY OF THE UTILITY MODEL

1. Technical problem to be solved

Aiming at the problems in the prior art, the utility model aims to provide automatic welding equipment for flat iron wires.

2. Technical scheme

In order to solve the above problems, the present invention adopts the following technical solutions.

An automatic flat iron wire welding device comprises a main frame and a net die assembly, wherein a portal frame is fixedly mounted at the top of the main frame, a control device is fixedly mounted at the right side of the main frame, a first welding base is fixedly mounted at the right side of the top of the main frame, a second welding base is fixedly mounted at the rear end of the top of the main frame, the net die assembly is arranged at the top of the first welding base or the second welding base, a first welding group is fixedly mounted at the position, which is located at the top of the first welding base, on a frame body of the portal frame, a second welding group is fixedly mounted at the position, which is located at the top of the second welding base, on the frame body of the portal frame, a rotating device is fixedly mounted at the top of the main frame, an automatic die discharging device is arranged at the top of the rotating device, the automatic die discharging device comprises a bottom plate, and a die discharging support is fixedly mounted at the front of the bottom plate, the die-casting mechanism is characterized in that a telescopic pushing device is fixedly mounted on the right side of the die-casting support, a sliding device is fixedly mounted on the front side of the die-casting support, a flange plate is fixedly mounted on the front side of the sliding device, a connecting plate is fixedly mounted on the front side of the flange plate, a die-casting machine plate is fixedly connected to the bottom of the connecting plate, and a clamping device is mounted on a plate body of the die-casting machine plate. Utilize the manual work to carry out the filler preparation of iron wire on with the net mould subassembly, when the welding, carry out incessant welding in turn through first welding group and two sets of machine positions of second welding group, utilize rotary device to rotate to transfer to, utilize automatic demolding device's flexible thrust unit to promote or withdraw, utilize clamping device to carry out the centre gripping, thereby make the welding finished product can carry out the drawing of patterns automatically, drawing of patterns and welded time have been reduced, the welding efficiency to dull and stereotyped iron wire has been improved greatly, the welding quality is improved, the material cost is saved.

Further, controlling means includes the main control box, the right side fixed mounting of main control box has the welding machine control box, the top fixed mounting of main control box has the welding machine transformer. The main control box of the control device controls the whole electric equipment, the welding machine control box controls the welding of the butt welding machine, and the welding machine transformer performs voltage conversion to achieve the purpose of voltage stabilization.

Furthermore, the first welding group and the second welding group both comprise single welding head assemblies, and the single welding head assemblies are arranged and combined into four groups. The combined single welding head assembly arrangement mode is utilized to enable a plurality of single welding head assemblies to carry out welding work simultaneously, and the two welding machine sets of the first welding group and the second welding group are utilized to carry out welding operation in alternative time, so that the utilization efficiency of the machine is maximized, and the working efficiency is higher.

Further, rotary device includes servo motor, servo motor fixed mounting is at the top of main frame, servo motor's output gear position meshing is connected with switching toothed disc, the top fixed mounting of switching toothed disc has main carousel. The servo motor is controlled, so that the switching gear disc can be driven to rotate when the servo motor rotates, and the main rotary disc is rotated.

Furthermore, flexible thrust unit includes first cylinder and mounting panel, mounting panel fixed connection is in the right side tip of demolding support, the trepanning has been seted up on the plate body of mounting panel, the output shaft position of first cylinder is pegged graft at the trepanning, the tip output shaft position fixed mounting of first cylinder has the fisheye to connect, fisheye connects fixed mounting at the back of flange plate. The first cylinder is controlled to stretch out and draw back, and the fisheye joint is connected with the sliding device, so that the clamping device can translate.

Further, the sliding device comprises a guide rail, the guide rail is fixedly installed on the front face of the mold stripping support, a sliding block is connected to the rail of the guide rail in a sliding mode, and the sliding block is fixedly installed on the back face of the flange. When the telescopic device stretches out and draws back, the sliding block slides on the sliding rail under the driving of the telescopic device, so that the clamping device can be stably driven to translate.

Further, clamping device includes jar seat, jar seat fixed mounting is in the plate body both sides of drawing die machine board, fixed mounting has the second cylinder on the pedestal of jar seat, the tip output shaft position fixed mounting of second cylinder has the clamp splice seat, the bottom fixed mounting of clamp splice seat has the mounting bracket, fixed mounting has the drawing die clamp splice on the support body of mounting bracket. The first cylinder of the clamping device is utilized for telescopic control, so that the mounting frame can be opened and closed, and the demolding clamping block can clamp and demold a finished product.

3. Advantageous effects

Compared with the prior art, the utility model has the advantages that:

(1) this scheme is through first welding group and the two sets of machine positions of second welding group carry out incessant welding in turn, utilizes rotary device to rotate to transfer to, utilizes automatic shedder's flexible thrust unit to promote or withdraw, utilizes clamping device to carry out the centre gripping to make the welding finished product can carry out the drawing of patterns automatically, reduced drawing of patterns and welded time, improved the welding efficiency to dull and stereotyped iron wire greatly, improved welding quality, saved the material cost.

(2) The combined single welding head assembly arrangement mode is utilized to enable a plurality of single welding head assemblies to carry out welding work simultaneously, and the two welding machine sets of the first welding group and the second welding group are utilized to carry out welding operation in alternative time, so that the utilization efficiency of the machine is maximized, and the working efficiency is higher.

(3) Utilize the first cylinder of control to stretch out and draw back, connect with slider through the flake, thereby make clamping device can carry out the translation, when the telescoping device stretches out and draws back, the slider slides on the slide rail under the drive of telescoping device, thereby the drive clamping device that can be stable carries out the translation, utilize clamping device's first cylinder to carry out the control of stretching out and drawing back, thereby the mounting bracket can open and fold, thereby it can carry out the centre gripping demolding to the finished product to make the demolding clamp splice, overall structure retrencies, the material cost is low, the comprehensive benefit is good, welded demolding efficiency has further been improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of the main frame structure of the present invention;

fig. 3 is an exploded view of the automatic demolding apparatus of the present invention.

The reference numbers in the figures illustrate:

1. a main frame; 2. a gantry; 3. a control device; 301. a main control box; 302. a welding machine control box; 303. a welder transformer; 4. a first welding base; 5. a second welding base; 6. a first weld group; 7. a second weld group; 702. a single weld head assembly; 8. a rotating device; 801. a servo motor; 802. a transfer gear plate; 803. a main turntable; 9. an automatic demolding device; 901. a base plate; 902. demolding the support; 903. a telescopic pushing device; 9031. a first cylinder; 9032. mounting a plate; 9033. trepanning; 9034. a fisheye joint; 904. a sliding device; 9041. a guide rail; 9042. a slider; 905. a flange plate; 906. a connecting plate; 907. demolding the template; 908. a clamping device; 9081. a cylinder base; 9082. a second cylinder; 9083. a clamp block seat; 9084. a mounting frame; 9085. demolding the clamping block; 10. and (4) a net mold component.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Examples

Referring to fig. 1-2, an automatic flat iron wire welding device includes a main frame 1 and a mesh module 10, a portal frame 2 is fixedly installed on the top of the main frame 1, a control device 3 is fixedly installed on the right side of the main frame 1, a first welding base 4 is fixedly installed on the right side of the top of the main frame 1, a second welding base 5 is fixedly installed on the rear end of the top of the main frame 1, the mesh module 10 is arranged on the top of the first welding base 4 or the second welding base 5, a first welding set 6 is fixedly installed on the frame body of the portal frame 2 at the top of the first welding base 4, a second welding set 7 is fixedly installed on the frame body of the portal frame 2 at the top of the second welding base 5, a rotating device 8 is fixedly installed on the top of the main frame 1, and an automatic mold discharging device 9 is arranged on the top of the rotating device 8, the automatic demolding device 9 comprises a bottom plate 901, a demolding support 902 is fixedly installed on the front face of the bottom plate 901, a telescopic pushing device 903 is fixedly installed on the right side of the demolding support 902, a sliding device 904 is fixedly installed on the front face of the demolding support 902, a flange plate 905 is fixedly installed on the front face of the sliding device 904, a connecting plate 906 is fixedly installed on the front face of the flange plate 905, a demolding machine plate 907 is fixedly connected to the bottom of the connecting plate 906, and a clamping device 908 is installed on a plate body of the demolding machine plate 907. Utilize the manual work to carry out the filler preparation of iron wire on with net mould subassembly 10, when the welding, weld through first welding group 6 and the 7 two sets of quick-witted positions of second welding group and carry out incessant welding in turn, utilize rotary device 8 to rotate and transfer to, utilize automatic demolding device 9's flexible thrust unit 903 to promote or withdraw, utilize clamping device 908 to carry out the centre gripping, thereby make the welding finished product can carry out the drawing of patterns automatically, drawing of patterns and welded time have been reduced, the welding efficiency to dull and stereotyped iron wire has been improved greatly, the welding quality is improved, the material cost has been saved.

Referring to fig. 1-2, the control device 3 includes a main control box 301, a welder control box 302 is fixedly mounted on the right side of the main control box 301, and a welder transformer 303 is fixedly mounted on the top of the main control box 301. The main control box 301 of the control device 3 controls the whole electric equipment, the welding machine control box 302 controls the welding of the welding machine, and the welding machine transformer 303 performs voltage conversion to achieve the purpose of voltage stabilization.

Referring to fig. 1-2, the first weld group 6 and the second weld group 7 each include a single horn assembly 702, and the single horn assemblies 702 are arranged in four groups. The combined single welding head assembly 702 arrangement mode is utilized to enable a plurality of single welding head assemblies 702 to carry out welding work simultaneously, and two groups of welding machine sets of the first welding group 6 and the second welding group 7 are utilized to carry out welding operation in alternative time, so that the utilization efficiency of the machine is maximized, and the work efficiency is higher.

Referring to fig. 1-2, the rotating device 8 includes a servo motor 801, the servo motor 801 is fixedly installed on the top of the main frame 1, an output gear of the servo motor 801 is engaged with a transfer gear plate 802, and a main rotating plate 803 is fixedly installed on the top of the transfer gear plate 802. The servo motor 801 is controlled so that the servo motor 801 can rotate to drive the switching gear plate 802 to rotate, thereby rotating the main turntable 803.

Referring to fig. 3, the telescopic pushing device 903 includes a first cylinder 9031 and an installation plate 9032, the installation plate 9032 is fixedly connected to a right end of the demolding bracket 902, a plate body of the installation plate 9032 is provided with a sleeve hole 9033, an output shaft of the first cylinder 9031 is inserted into the sleeve hole 9033, an output shaft of the end of the first cylinder 9031 is fixedly provided with a fisheye joint 9034, and the fisheye joint 9034 is fixedly installed on a back surface of the flange plate 905. The first cylinder 9031 is controlled to extend and contract, and is connected to the slide device 904 via a fisheye joint 9034, so that the clamp device 908 can be translated.

Referring to fig. 3, the sliding device 904 includes a guide rail 9041, the guide rail 9041 is fixedly installed on the front surface of the mold stripping bracket 902, a slide block 9042 is slidably connected to a track of the guide rail 9041, and the slide block 9042 is fixedly installed on the back surface of the flange. When the telescopic device extends and retracts, the sliding block 9042 slides on the sliding rail under the driving of the telescopic device, so that the clamping device 908 can be stably driven to translate.

Referring to fig. 3, the clamping device 908 includes a cylinder seat 9081, the cylinder seat 9081 is fixedly installed on two sides of a plate body of the stripper plate 907, a second cylinder 9082 is fixedly installed on a seat body of the cylinder seat 9081, a clamping block seat 9083 is fixedly installed at an end output shaft position of the second cylinder 9082, an installation frame 9084 is fixedly installed at the bottom of the clamping block seat 9083, and a stripper clamping block 9085 is fixedly installed on a frame body of the installation frame 9084. The first cylinder 9031 of the clamping device 908 is used for telescopic control, so that the mounting frame 9084 can be opened and closed, and the demolding clamp block 9085 can clamp and demold the finished product.

The utility model carries out alternate and uninterrupted welding by two groups of machine positions of a first welding group 6 and a second welding group 7, utilizes a rotating device 8 to rotate and adjust the direction, utilizes a telescopic pushing device 903 of an automatic demolding device 9 to push or withdraw, utilizes a clamping device 908 to clamp, thereby leading a welded product to be capable of automatically demolding, reducing the demolding and welding time, greatly improving the welding efficiency of the flat iron wire, improving the welding quality, saving the material cost, leading a plurality of single welding head assemblies 702 to be capable of simultaneously carrying out welding work by utilizing the arrangement mode of the combined single welding head assembly 702, utilizing two groups of welding machine units of the first welding group 6 and the second welding group 7 to carry out welding operation with alternate time, leading the utilization efficiency of the machine to be maximized and the working efficiency to be higher, utilizing a first cylinder 9031 to control to stretch and connect with a sliding device 904 through a fisheye joint 9034, thereby make clamping device 908 can carry out the translation, when the telescoping device stretches out and draws back, slider 9042 slides on the slide rail under the drive of telescoping device, thereby drive clamping device 908 that can be stable carries out the translation, utilize clamping device 908's first cylinder 9031 to carry out the control of stretching out and drawing back, thereby mounting bracket 9084 can open and fold, thereby make the demolding clamp splice 9085 can carry out the centre gripping demolding to the finished product, overall structure is simplified, and the material cost is low, and comprehensive benefits is good, has further improved welded demolding efficiency.

The foregoing is only a preferred embodiment of the present invention; the scope of the utility model is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims

1. The utility model provides a dull and stereotyped iron wire automatic weld equipment, includes main frame (1) and net mould subassembly (10), its characterized in that: the automatic die-casting device is characterized in that a portal frame (2) is fixedly mounted at the top of the main frame (1), a control device (3) is fixedly mounted at the right side of the main frame (1), a first welding base (4) is fixedly mounted at the right side of the top of the main frame (1), a second welding base (5) is fixedly mounted at the rear end of the top of the main frame (1), a net die assembly (10) is arranged at the top of the first welding base (4) or the second welding base (5), a first welding set (6) is fixedly mounted at the top of the first welding base (4) on a frame body of the portal frame (2), a second welding set (7) is fixedly mounted at the top of the second welding base (5) on the frame body of the portal frame (2), a rotating device (8) is fixedly mounted at the top of the main frame (1), and an automatic die-casting device (9) is arranged at the top of the rotating device (8), the automatic demolding device (9) comprises a bottom plate (901), a demolding support (902) is fixedly mounted on the front face of the bottom plate (901), a telescopic pushing device (903) is fixedly mounted on the right side of the demolding support (902), a sliding device (904) is fixedly mounted on the front face of the demolding support (902), a flange plate (905) is fixedly mounted on the front face of the sliding device (904), a connecting plate (906) is fixedly mounted on the front face of the flange plate (905), a demolding machine plate (907) is fixedly connected to the bottom of the connecting plate (906), and a clamping device (908) is mounted on a plate body of the demolding machine plate (907).

2. The automatic flat plate iron wire welding equipment according to claim 1, characterized in that: the control device (3) comprises a main control box (301), a welding machine control box (302) is fixedly mounted on the right side of the main control box (301), and a welding machine transformer (303) is fixedly mounted at the top of the main control box (301).

3. The automatic flat plate iron wire welding equipment according to claim 1, characterized in that: the first welding set (6) and the second welding set (7) comprise single welding head assemblies (702), and the single welding head assemblies (702) are arranged and combined into four groups.

4. The automatic flat plate iron wire welding equipment according to claim 1, characterized in that: rotary device (8) include servo motor (801), servo motor (801) fixed mounting is at the top of main frame (1), the meshing of output gear position of servo motor (801) is connected with switching toothed disc (802), the top fixed mounting of switching toothed disc (802) has main carousel (803).

5. The automatic flat plate iron wire welding equipment according to claim 1, characterized in that: the telescopic pushing device (903) comprises a first cylinder (9031) and a mounting plate (9032), the mounting plate (9032) is fixedly connected to the right side end of the demolding support (902), a sleeve hole (9033) is formed in a plate body of the mounting plate (9032), the output shaft of the first cylinder (9031) is inserted into the sleeve hole (9033), a fisheye joint (9034) is fixedly mounted at the end output shaft of the first cylinder (9031), and the fisheye joint (9034) is fixedly mounted on the back of the flange plate (905).

6. The automatic flat plate iron wire welding equipment according to claim 1, characterized in that: the sliding device (904) comprises a guide rail (9041), the guide rail (9041) is fixedly installed on the front face of the demolding support (902), a sliding block (9042) is connected to the rail of the guide rail (9041) in a sliding mode, and the sliding block (9042) is fixedly installed on the back face of the flange.

7. The automatic flat plate iron wire welding equipment according to claim 1, characterized in that: the clamping device (908) comprises a cylinder base (9081), the cylinder base (9081) is fixedly installed on two sides of a plate body of the demolding machine plate (907), a second cylinder (9082) is fixedly installed on a base body of the cylinder base (9081), a clamping block base (9083) is fixedly installed at the position of an output shaft at the end part of the second cylinder (9082), an installation frame (9084) is fixedly installed at the bottom of the clamping block base (9083), and a demolding clamping block (9085) is fixedly installed on a frame body of the installation frame (9084).