CN215576169U - Rapier loom control system capable of improving working efficiency - Google Patents

Rapier loom control system capable of improving working efficiency Download PDF

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CN215576169U
CN215576169U CN202023290327.7U CN202023290327U CN215576169U CN 215576169 U CN215576169 U CN 215576169U CN 202023290327 U CN202023290327 U CN 202023290327U CN 215576169 U CN215576169 U CN 215576169U
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channel mos
diode
igbt
motor winding
drive circuit
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游雄峰
吴俊�
黄玉明
吴建斌
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Fujian Hongyu Electronic Technology Co ltd
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Fujian Hongyu Electronic Technology Co ltd
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Abstract

The utility model provides an improve work efficiency's rapier weaving machine control system, includes power VCC, little the control unit, communication and control interface unit, reluctance motor drive unit, three-phase reluctance motor and rapier weaving machine mechanical execution unit, be provided with motor winding L1, motor winding L2 and motor winding L3 in the three-phase reluctance motor, reluctance motor drive unit includes diode D1, diode D2, diode D3, diode D4, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, N channel MOS pipe Q4, IGBT drive circuit U1, IGBT drive circuit U2, IGBT drive circuit U3, IGBT drive circuit U4. The utility model greatly reduces the number of electrical components, not only reduces the production cost, but also has incomparable advantages in the aspects of comprehensive performance exceeding that of the traditional motors, efficiency, performance, digital intelligent control and the like.

Description

Rapier loom control system capable of improving working efficiency
Technical Field
The utility model relates to a control system of textile machinery, in particular to a control system of a rapier loom, which can improve the working efficiency.
Background
The shuttleless looms in China have been developed for nearly 20 years, and various looms are introduced through technologies, so that the learning and absorption reach the current autonomous technology research and development stage. Among them, the rapier loom is developed rapidly and applied most widely due to its advantages of high efficiency, strong variety adaptability and high automation. Towel rapier looms have also replaced the old weaving equipment as the main equipment for towel weaving. The novel rapier towel loom replaces a mechanical transmission function through an advanced electronic technology, and the controllability of a plurality of actuating mechanisms is realized. The development focuses on further improvement of stability, reliability and anti-interference capability. The prior towel rapier loom has the following problems: the low-end PLC has low running speed, low yield and low benefit and cannot meet the high-speed running requirement of the rapier loom; high-end PLC systems are high in speed but expensive in price, expensive to maintain and relatively poor in control accuracy. In addition, the control system continuously works for 24 hours in a high-noise and high-humidity environment of a loom workshop, and the existing control system cannot well meet the requirements of interference resistance, high reliability, stability, high benefit and high quality. The problems of high failure rate of a control system, difficult fault finding and long maintenance time exist. The utility model discloses a chinese patent grant publication No. CN205620780U, grant publication date 2016, 10, 5, entitled "a master control PLC-based rapier towel loom control system", is an improved system. The master control rapier towel loom control system based on the PLC comprises a master control board, wherein the master control board receives information of the switching value output unit and controls an electronic multi-arm, an electronic weft selector, an electronic selvage device, a motor contactor, a clutch high-low voltage and four-color alarm lamp; the switching value output unit also controls a curling servo, a ground warp servo, a pile warp servo and a fluffing servo; the switching value input unit receives signals of a button switch, a broken warp detection device, weft signals, an oil pressure detection switch, a shaft encoder, weft accumulator broken yarn signals, a beating-proof switch and a jacquard interface; the frequency converter is controlled by the analog output unit and the switching value output unit at the same time, and changes the rotating speed of the main motor; the analog quantity output unit transmits a sensitivity given signal to the weft yarn detector, and the weft yarn detector transmits detection data to the analog quantity input unit; the hair warp tension sensor and the ground warp tension sensor transmit data to an analog input unit built in the PLC through an analog input unit built in the PLC or a signal conditioning module. Such control systems have data storage low; the PLC has high cost and slow response speed compared with electronic control; the main control board integrates the functions of all actuating mechanisms of the loom, and once the problems in the fault board are cleared, the troubleshooting time is relatively long; the monitoring data is less, and the state of the weaving machine cannot be completely monitored; data operation cannot be performed through the USB flash disk; the flexibility of the system is not enough, the density of the wool in each weft can not be adjusted, and the weaving capacity of the double-sided wool is not enough.
The chinese utility model patent (application No. 201721758416.5) discloses a master control rapier towel loom control system based on a single chip microcomputer, which has the following disadvantages in the actual working process by adopting a switched reluctance motor as the main motor of the rapier loom: 1. position control cannot be achieved; 2. the rapid start and stop can not be realized; 3. the output torque fluctuation is large; 4. the noise vibration is large; 5. no bus function; 6. the coil drive employs a single voltage control (positive voltage).
SUMMERY OF THE UTILITY MODEL
The utility model provides a rapier loom control system for improving working efficiency, and mainly aims to overcome the defects that the existing rapier loom control system cannot realize position control, has large output torque fluctuation, large noise vibration and the like.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides an improve work efficiency's rapier weaving machine control system, include power VCC, little the control unit, communication and control interface unit, reluctance motor drive unit, three-phase reluctance motor and rapier weaving machine mechanical execution unit, communication and control interface unit with little the control unit both way junction, reluctance motor drive unit's enable end connect in little the control unit's output, three-phase reluctance motor's output with rapier weaving machine mechanical execution unit transmission is connected, be provided with motor winding L1, motor winding L2 and motor winding L3 in the three-phase reluctance motor, reluctance motor drive unit includes diode D1, diode D2, diode D3, diode D4, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, N channel MOS pipe Q4, IGBT drive circuit U1, IGBT drive circuit U2, IGBT drive circuit U3, An enabling end of the IGBT driving circuit U4, an enabling end of the IGBT driving circuit U1, the IGBT driving circuit U2, the IGBT driving circuit U3 and the IGBT driving circuit U4 are connected with an output end of the micro control unit, wherein an anode of a diode D1, a source of an N-channel MOS tube Q2, an anode of a diode D3, a source of the N-channel MOS tube Q4, a first end of the IGBT driving circuit U2 and a first end of the IGBT driving circuit U4 are connected in parallel with a negative pole of a power supply VCC, a cathode of a diode D2, a drain of the N-channel MOS tube Q1, a cathode of a diode D4 and a drain of the N-channel MOS tube Q3 are connected in parallel with a positive pole of the power supply VCC, a cathode of a diode D1, a source of the N-channel MOS tube Q1 and a first end of the IGBT driving circuit U1 are connected in parallel with a first end of a motor L1, an anode of a diode D2, a drain of the diode D2, a drain of the N-channel MOS tube Q2 and a first end of the motor L2 are connected in parallel with a second end of the motor L1, the cathode of the diode D3, the source of the N-channel MOS transistor Q3, the first end of the IGBT driver circuit U3, and the first end of the motor winding L3 are connected in parallel to the second end of the motor winding L2, the anode of the diode D4 and the drain of the N-channel MOS transistor Q4 are connected in parallel to the second end of the motor winding L3, the second end of the IGBT driver circuit U1 is connected to the gate of the N-channel MOS transistor Q1, the second end of the IGBT driver circuit U2 is connected to the gate of the N-channel MOS transistor Q2, the second end of the IGBT driver circuit U3 is connected to the gate of the N-channel MOS transistor Q3, and the second end of the IGBT driver circuit U4 is connected to the gate of the N-channel MOS transistor Q4.
Furthermore, above rapier weaving machine control system still includes rotary transformer and rotary transformer decoding circuit, rotary transformer installs in three-phase reluctance motor and is used for testing the speed and the angle of measurement to it, rotary transformer decoding circuit's output with little the control unit's enable end links to each other, rotary transformer decoding circuit's enable end with rotary transformer's output links to each other.
The utility model provides an improve work efficiency's rapier weaving machine control system, including power VCC, little the control unit, communication and control interface unit, reluctance motor drive unit, four-phase reluctance motor and rapier weaving machine mechanical execution unit, communication and control interface unit with little the control unit both way junction, reluctance motor drive unit's enable end connect in little the output of control unit, four-phase reluctance motor's output with rapier weaving machine mechanical execution unit transmission is connected, be provided with motor winding L1, motor winding L2, motor winding L3 and motor winding L4 in the four-phase reluctance motor, reluctance motor drive unit includes diode D1, diode D2, diode D3, diode D4, diode D5, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, N channel MOS pipe Q4, N channel MOS pipe Q5, An enabling end of the IGBT driving circuit U1, the IGBT driving circuit U2, the IGBT driving circuit U3, the IGBT driving circuit U4, the IGBT driving circuit U5, the IGBT driving circuit U1, the IGBT driving circuit U2, the IGBT driving circuit U3, the IGBT driving circuit U4 and the IGBT driving circuit U5 are connected with an output end of the micro-control unit, wherein an anode of the diode D1, a source of the N-channel MOS tube Q2, an anode of the diode D3, a source of the N-channel MOS tube Q4, an anode of the diode D5, a first end of the IGBT driving circuit U2 and a first end of the IGBT driving circuit U4 are connected in parallel with a negative electrode of a power supply VCC, a cathode of the diode D2, a drain of the N-channel MOS tube Q1, a cathode of the diode D7, a drain of the N-channel MOS tube Q3 and a common drain of the N-channel MOS tube Q5 are connected in parallel with a positive electrode of the power supply VCC, a cathode of the diode D2, a cathode of the N-channel MOS tube Q8672 and a common drain of the first end of the IGBT driving circuit U5 are connected in parallel with a common winding of the power supply VCC 5, an anode of the diode D2, a drain of the N-channel MOS transistor Q2 and a first end of the motor winding L2 are commonly connected in parallel with a second end of the motor winding L1, a cathode of the diode D3, a source of the N-channel MOS transistor Q3, a first end of the IGBT driver circuit U3 and a first end of the motor winding L3 are commonly connected in parallel with a second end of the motor winding L2, an anode of the diode D4 and a drain of the N-channel MOS transistor Q4 and a second end of the motor winding L3 are commonly connected in parallel with a first end of the motor winding L4, a cathode of the diode D5, a source of the N-channel MOS transistor Q5, a first end of the IGBT driver circuit U5 are commonly connected in parallel with a second end of the motor winding L4, a second end of the IGBT driver circuit U1 is connected with a gate of the N-channel MOS transistor Q1, a second end of the IGBT driver circuit U2 is connected with a gate of the N-channel MOS transistor Q2, a second end of the IGBT driver circuit U3 is connected with a gate of the N-channel MOS transistor Q3, the second end of the IGBT driving circuit U4 is connected with the gate of the N-channel MOS tube Q4, and the second end of the IGBT driving circuit U5 is connected with the gate of the N-channel MOS tube Q5.
Furthermore, above rapier weaving machine control system still includes rotary transformer and rotary transformer decoding circuit, rotary transformer installs in four-phase reluctance motor and is used for testing the speed and angle measurement to it, rotary transformer decoding circuit's output with little the control unit's enable end links to each other, rotary transformer decoding circuit's enable end with rotary transformer's output links to each other.
The utility model provides an improve work efficiency's rapier weaving machine control system, including power VCC, little the control unit, communication and control interface unit, reluctance motor drive unit, five phase reluctance motor and rapier weaving machine mechanical execution unit, communication and control interface unit with little the control unit both way junction, reluctance motor drive unit's enable end connect in little the control unit's output, five phase reluctance motor's output with rapier weaving machine mechanical execution unit transmission is connected, be provided with motor winding L1, motor winding L2, motor winding L3, motor winding L4 and motor winding L5 in the five phase reluctance motor, reluctance motor drive unit includes diode D1, diode D2, diode D3, diode D4, diode D5, diode D6, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, An N-channel MOS tube Q4, an N-channel MOS tube Q5, an N-channel MOS tube Q6, an IGBT drive circuit U1, an IGBT drive circuit U2, an IGBT drive circuit U3, an IGBT drive circuit U4, an IGBT drive circuit U5, an IGBT drive circuit U6, an IGBT drive circuit U1, an IGBT drive circuit U2, an IGBT drive circuit U3, an IGBT drive circuit U4, an IGBT drive circuit U5, and an enable terminal of the IGBT drive circuit U6 are connected with the output terminal of the micro control unit, wherein an anode of a diode D1, a source of the N-channel MOS tube Q1, an anode of the diode D1, a first terminal of the IGBT drive circuit U1, a cathode of the N-channel MOS tube Q1, a cathode of the IGBT drive circuit Q1, an IGBT drive circuit U1, and an IGBT drive circuit 1, A cathode of the diode D6 and a drain of the N-channel MOS transistor Q5 are commonly connected in parallel with an anode of the power source VCC, a cathode of the diode D1, a source of the N-channel MOS transistor Q1 and a first end of the IGBT drive circuit U1 are commonly connected in parallel with a first end of the motor winding L1, an anode of the diode D2, a drain of the N-channel MOS transistor Q2 and a first end of the motor winding L2 are commonly connected in parallel with a second end of the motor winding L1, a cathode of the diode D3, a source of the N-channel MOS transistor Q3, a first end of the IGBT drive circuit U3 and a first end of the motor winding L3 are commonly connected in parallel with a second end of the motor winding L2, an anode of the diode D4, a drain of the N-channel MOS transistor Q4 and a second end of the motor winding L3 are commonly connected in parallel with a first end of the motor winding L4, a cathode of the diode D5, a source of the N-channel MOS transistor Q5, a source of the IGBT drive circuit U5 and a second end of the motor winding L4 are commonly connected in parallel with a second end of the motor winding 5, the anode of the diode D6 and the drain of the N-channel MOS transistor Q6 are connected in parallel to the second end of the motor winding L5, the second end of the IGBT drive circuit U1 is connected to the gate of the N-channel MOS transistor Q1, the second end of the IGBT drive circuit U2 is connected to the gate of the N-channel MOS transistor Q2, the second end of the IGBT drive circuit U3 is connected to the gate of the N-channel MOS transistor Q3, the second end of the IGBT drive circuit U4 is connected to the gate of the N-channel MOS transistor Q4, the second end of the IGBT drive circuit U5 is connected to the gate of the N-channel MOS transistor Q5, and the second end of the IGBT drive circuit U6 is connected to the gate of the N-channel MOS transistor Q6.
Furthermore, above rapier weaving machine control system still includes rotary transformer and rotary transformer decoding circuit, rotary transformer installs in five looks magnetic resistance motor and is used for testing the speed and angle measurement to it, rotary transformer decoding circuit's output with little the control unit's enable end links to each other, rotary transformer decoding circuit's enable end with rotary transformer's output links to each other.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model has simple structure and strong practicability, and the required switch tube is P +1 and the diode is P +1 by improving the drive circuit of the reluctance motor in the existing rapier loom system according to the prior art, so that the number of electrical elements is greatly reduced, the production cost is reduced, the comprehensive performance of the rapier loom system is superior to that of the traditional motors, the starting torque is large, the starting current is small, the efficiency, the performance, the digital intelligent control and other aspects have incomparable advantages.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic block diagram of a circuit according to a first embodiment.
Fig. 2 is a circuit diagram of the reluctance motor driving unit of fig. 1.
Fig. 3 is a schematic block diagram of a circuit according to the second embodiment.
Fig. 4 is a circuit diagram of the reluctance motor driving unit of fig. 3.
Fig. 5 is a schematic block diagram of the circuit of the third embodiment.
Fig. 6 is a circuit diagram of the reluctance motor driving unit of fig. 5.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Refer to fig. 1 and 2. The utility model provides an improve work efficiency's rapier weaving machine control system 1, including power VCC2, little the control unit 6, communication and control interface unit 3, reluctance motor drive unit 4, three-phase reluctance motor 93 and rapier weaving machine mechanical execution unit 5, communication and control interface unit with little the control unit 6 both way junction, reluctance motor drive unit 4's enable end connect in little the control unit 6's output, three-phase reluctance motor 93's output with rapier weaving machine mechanical execution unit 5 transmission is connected, be provided with motor winding L1, motor winding L2 and motor winding L3 in the three-phase reluctance motor 93, reluctance motor drive unit 4 includes diode D1, diode D2, diode D3, diode D4, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, N channel MOS pipe Q4, IGBT drive circuit U1, N channel MOS pipe Q3, An enabling terminal of the IGBT driver circuit U2, the IGBT driver circuit U3, the IGBT driver circuit U4, the IGBT driver circuit U1, the IGBT driver circuit U2, the IGBT driver circuit U3, the IGBT driver circuit U4 are connected to an output terminal of the micro control unit 6, wherein an anode of the diode D1, a source of the N-channel MOS Q2, an anode of the diode D3, a source of the N-channel MOS Q4, a first terminal of the IGBT driver circuit U2, and a first terminal of the IGBT driver circuit U4 are connected in parallel to a cathode of the power supply VCC2, a cathode of the diode D2, a drain of the N-channel MOS Q1, a cathode of the diode D4, a drain of the N-channel MOS Q3 are connected in parallel to an anode of the power supply VCC2, a cathode of the diode D2, a source of the N-channel MOS Q2, and a first terminal of the IGBT driver circuit U2 are connected in parallel to a first terminal of the motor winding L2, a cathode of the diode D2, a second terminal of the motor winding 2 and a second terminal of the motor winding 2 are connected in parallel to a second terminal of the motor winding 2, the cathode of the diode D3, the source of the N-channel MOS transistor Q3, the first end of the IGBT driver circuit U3, and the first end of the motor winding L3 are connected in parallel to the second end of the motor winding L2, the anode of the diode D4 and the drain of the N-channel MOS transistor Q4 are connected in parallel to the second end of the motor winding L3, the second end of the IGBT driver circuit U1 is connected to the gate of the N-channel MOS transistor Q1, the second end of the IGBT driver circuit U2 is connected to the gate of the N-channel MOS transistor Q2, the second end of the IGBT driver circuit U3 is connected to the gate of the N-channel MOS transistor Q3, and the second end of the IGBT driver circuit U4 is connected to the gate of the N-channel MOS transistor Q4.
Above rapier weaving machine control system 1 still includes rotary transformer 7 and rotary transformer decoding circuit 8, rotary transformer 7 is installed in three-phase reluctance motor 93 and is used for testing the speed and angle of measurement to it, rotary transformer decoding circuit 8's output with little the control unit 6 enable the end and link to each other, rotary transformer decoding circuit 8's enable the end with rotary transformer's output links to each other.
Refer to fig. 1 and 2. The driving principle of the present embodiment includes the following:
the circuit consists of Q1, Q2, Q3, Q4, D1, D2, D3, D4, related power supplies and motor windings, wherein three coils of the motor windings are conducted in turn, L1, L2 and L3 are conducted in turn and closed in turn because the motor is three-phase, and only one winding can be conducted at the same time. The commutation sequence of the circuit comprises the following steps:
first, in phase 1: when the L1 needs to be powered on, the turn-on signal from the IGBT driving circuit enables the Q1 and the Q2 to be in a conducting state, the Q3 and the Q4 are in a closing state, the current from the power supply + passes through the Q1, the windings L1 and the Q2 to return to the power supply-, the conducting action of the L1 is completed, and the electric energy is output to the coil L1 from the power supply; when L1 needs to be powered down: the turn-off signal from the IGBT drive circuit turns Q1, Q2 off, and Q3, Q4 off, the current from L1 cannot jump, the current is connected from the power supply cathode to D1, through L1, through D2, back to the power supply anode, and the power is returned to the power supply.
Second, in phase 2: when the L2 needs to be powered on, the turn-on signal from the IGBT driving circuit enables the Q3 and the Q2 to be in a conducting state, the Q1 and the Q4 are in a closing state, the current from the power supply + passes through the Q3, the windings L2 and the Q2 to return to the power supply-, the conducting action of the L2 is completed, and the electric energy is output to the coil L2 from the power supply; when L2 needs to be powered down: the turn-off signal from the IGBT drive circuit turns Q3, Q2 off, and Q1, Q4 off, the current from L2 cannot jump, the current is connected from the power supply cathode to D3, through L2, through D2, back to the power supply anode, and the power is returned to the power supply.
Finally, in phase 3, when 3 needs to be powered on, the turn-on signal from the IGBT driving circuit makes Q3, Q4 in the on state, and Q1, Q2 in the off state, the current from the power supply + passes through Q3, windings L2, Q4, returns to the power supply-, completes the action of L3 conduction, and the electric energy is output to coil L3 from the power supply; when the power of the L3 needs to be cut off, the close signal from the IGBT driving circuit enables the Q3 and the Q4 to be in the close state, the Q1 and the Q2 are in the close state, the current from the L3 cannot suddenly change, the current is connected to the D3 from the negative pole of the power supply, passes through the L2 and the D4 and returns to the positive pole of the power supply, and the electric energy returns to the power supply.
Three voltages are generated by this coil, 1. positive voltage: q1, Q3 is an upper tube, Q2 and Q4 are lower tubes, and the upper tube and the lower tube are simultaneously conducted; 2, 0 voltage: the upper pipe is closed, and the lower pipe is communicated; 3, negative voltage: the upper pipe and the lower pipe are closed simultaneously; the positive voltage and the 0 voltage are controlled alternately, so that the current of the coil can rise rapidly. The negative voltage and the 0 voltage are controlled alternately, so that the current of the coil can be rapidly reduced.
Through the improved design of the drive circuit of the reluctance motor, the embodiment has the following remarkable effects: 1. after improvement, the use of power tubes is reduced, and the cost is reduced; 2. by using three-ring closed-loop control, the speed and torque fluctuation is reduced, the load application is greatly increased, and a high-power servo can be replaced; 3. the motor coil adopts three-voltage control: the positive voltage, the 0 voltage and the negative voltage enable the current control of the motor to be high-precision, and the motor can be started and stopped quickly and run stably.
Example two
Refer to fig. 3 and 4. The present embodiment is substantially the same as the first embodiment, except that the four-phase reluctance motor 94 is adopted in the present embodiment, so that compared with the circuit of the first embodiment, one more N-channel MOS transistor Q5, diode D5 and IGBT driving circuit U5 are provided. The method specifically comprises the following steps:
refer to fig. 3 and 4. The utility model provides an improve work efficiency's rapier weaving machine control system 1, including power VCC2, little the control unit 6, communication and control interface unit 3, reluctance motor drive unit 4, four-phase reluctance motor and rapier weaving machine machinery execution unit 5, communication and control interface unit with little the control unit 6 both way junction, reluctance motor drive unit 4's enable end connect in little the control unit 6's output, four-phase reluctance motor's output with rapier weaving machine machinery execution unit 5 transmission is connected, be provided with motor winding L1, motor winding L2, motor winding L3 and motor winding L4 in the four-phase reluctance motor, reluctance motor drive unit 4 includes diode D1, diode D2, diode D3, diode D4, diode D5, N channel MOS pipe Q1, N channel MOS pipe Q2, N MOS pipe Q3, N channel MOS pipe Q4, An enabling terminal of the N-channel MOS tube Q5, the IGBT driving circuit U1, the IGBT driving circuit U2, the IGBT driving circuit U3, the IGBT driving circuit U4 and the IGBT driving circuit U5, an IGBT driving circuit U1, the IGBT driving circuit U2, the IGBT driving circuit U3, the IGBT driving circuit U4 and an enabling terminal of the IGBT driving circuit U5 are connected with an output terminal of the micro-control unit 6, wherein an anode of the diode D1, a source of the N-channel MOS tube Q2, an anode of the diode D2, a source of the N-channel MOS tube Q2, an anode of the diode D2, a first terminal of the IGBT driving circuit U2 and a first terminal of the IGBT driving circuit U2 are connected in parallel with a negative pole of the power supply VCC2, a cathode of the diode D2, a drain of the N-channel MOS tube Q2, a cathode of the diode D2, a drain of the N-channel MOS tube Q2 and a drain of the N-channel MOS tube Q2 are connected in parallel with a positive pole of the power supply VCC2, a common cathode of the diode L2, a cathode of the IGBT driving circuit 2 and a common IGBT winding of the IGBT driving circuit 2, an anode of the diode D2, a drain of the N-channel MOS transistor Q2 and a first end of the motor winding L2 are commonly connected in parallel with a second end of the motor winding L1, a cathode of the diode D3, a source of the N-channel MOS transistor Q3, a first end of the IGBT driver circuit U3 and a first end of the motor winding L3 are commonly connected in parallel with a second end of the motor winding L2, an anode of the diode D4 and a drain of the N-channel MOS transistor Q4 and a second end of the motor winding L3 are commonly connected in parallel with a first end of the motor winding L4, a cathode of the diode D5, a source of the N-channel MOS transistor Q5, a first end of the IGBT driver circuit U5 are commonly connected in parallel with a second end of the motor winding L4, a second end of the IGBT driver circuit U1 is connected with a gate of the N-channel MOS transistor Q1, a second end of the IGBT driver circuit U2 is connected with a gate of the N-channel MOS transistor Q2, a second end of the IGBT driver circuit U3 is connected with a gate of the N-channel MOS transistor Q3, the second end of the IGBT driving circuit U4 is connected with the gate of the N-channel MOS tube Q4, and the second end of the IGBT driving circuit U5 is connected with the gate of the N-channel MOS tube Q5.
Refer to fig. 3 and 4. Above rapier weaving machine control system 1 still includes rotary transformer 7 and rotary transformer decoding circuit 8, rotary transformer 7 is installed in four-phase reluctance motor and is used for testing the speed and angle of measurement to it, rotary transformer decoding circuit 8's output with little the control unit 6 enable the end and link to each other, rotary transformer decoding circuit 8's enable the end with rotary transformer's output links to each other.
The driving principle of this embodiment is substantially the same as that of the first embodiment, and thus, it will not be described in detail here.
EXAMPLE III
Refer to fig. 5 and 6. The present embodiment is substantially the same as the first embodiment, and differs therefrom in that the present embodiment employs the five-phase reluctance motor 95, so that compared with the circuit of the first embodiment, there are one more N-channel MOS transistor Q5, diode D5, IGBT driving circuit U5, one more N-channel MOS transistor Q6, diode D6, and IGBT driving circuit U6. The method specifically comprises the following steps:
refer to fig. 5 and 6. The utility model provides an improve work efficiency's rapier weaving machine control system 1, including power VCC2, little the control unit 6, communication and control interface unit 3, reluctance motor drive unit 4, five phase reluctance motor and rapier weaving machine machinery execution unit 5, communication and control interface unit with little the control unit 6 both way junction, reluctance motor drive unit 4's enable end connect in little the control unit 6's output, five phase reluctance motor's output with rapier weaving machine machinery execution unit 5 transmission is connected, be provided with motor winding L1, motor winding L2, motor winding L3, motor winding L4 and motor winding L5 in the five phase reluctance motor, reluctance motor drive unit 4 includes diode D1, diode D2, diode D3, diode D4, diode D5, diode D6, N channel MOS pipe Q1, N channel MOS pipe Q2, An N-channel MOS tube Q3, an N-channel MOS tube Q4, an N-channel MOS tube Q5, an N-channel MOS tube Q6, an IGBT drive circuit U1, an IGBT drive circuit U2, an IGBT drive circuit U3, an IGBT drive circuit U4, an IGBT drive circuit U5, an IGBT drive circuit U6, an IGBT drive circuit U1, an IGBT drive circuit U2, an IGBT drive circuit U3 and an enable end of the IGBT drive circuit U3 are connected with an output end of the micro control unit 6, wherein an anode of the diode D3, a source of the N-channel MOS tube Q3, an anode of the diode D3, a first end of the IGBT drive circuit U3, a cathode of the IGBT drive circuit U3, a drain of the IGBT drive circuit U3 and a cathode of the N-channel MOS tube Q3 are connected in parallel with a cathode of the diode D3 and a cathode of the diode D3, The drain of the N-channel MOS transistor Q3, the cathode of the diode D6, and the drain of the N-channel MOS transistor Q5 are connected in parallel to the positive terminal of the power source VCC2, the cathode of the diode D1, the source of the N-channel MOS transistor Q1, and the first terminal of the IGBT driver circuit U1 are connected in parallel to the first terminal of the motor winding L1, the anode of the diode D2, the drain of the N-channel MOS transistor Q2, and the first terminal of the motor winding L2 are connected in parallel to the second terminal of the motor winding L1, the cathode of the diode D3, the source of the N-channel MOS transistor Q3, the first terminal of the IGBT driver circuit U3, and the first terminal of the motor winding L3 are connected in parallel to the second terminal of the motor winding L2, the anode of the diode D4, the drain of the N-channel MOS transistor Q4, and the second terminal of the motor winding L367 are connected in parallel to the first terminal of the motor winding L4, the cathode of the diode D5, the source of the N-channel MOS transistor Q5, the source of the IGBT driver circuit Q5, and the second terminal of the motor winding 5 are connected in parallel to the motor winding 36874, the anode of the diode D6 and the drain of the N-channel MOS transistor Q6 are connected in parallel to the second end of the motor winding L5, the second end of the IGBT drive circuit U1 is connected to the gate of the N-channel MOS transistor Q1, the second end of the IGBT drive circuit U2 is connected to the gate of the N-channel MOS transistor Q2, the second end of the IGBT drive circuit U3 is connected to the gate of the N-channel MOS transistor Q3, the second end of the IGBT drive circuit U4 is connected to the gate of the N-channel MOS transistor Q4, the second end of the IGBT drive circuit U5 is connected to the gate of the N-channel MOS transistor Q5, and the second end of the IGBT drive circuit U6 is connected to the gate of the N-channel MOS transistor Q6.
Refer to fig. 5 and 6. Above rapier weaving machine control system 1 still includes rotary transformer 7 and rotary transformer decoding circuit 8, rotary transformer 7 is installed in five looks magnetic resistance motor and is used for testing the speed and angle of measurement to it, rotary transformer decoding circuit 8's output with little the control unit 6 enable the end and link to each other, rotary transformer decoding circuit 8's enable the end with rotary transformer's output links to each other.
In summary, compared with the prior art, the utility model has the following beneficial effects:
the utility model has simple structure and strong practicability, and the required switch tube is P +1 and the diode is P +1 by improving the drive circuit of the reluctance motor in the existing rapier loom system according to the prior art, so that the number of electrical elements is greatly reduced, the production cost is reduced, the comprehensive performance of the rapier loom system is superior to that of the traditional motors, the starting torque is large, the starting current is small, the efficiency, the performance, the digital intelligent control and other aspects have incomparable advantages.
The rapier loom control system 1 for improving the working efficiency provided by the present invention is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (6)

1. The utility model provides an improve work efficiency's rapier weaving machine control system which characterized in that: including power VCC, little the control unit, communication and control interface unit, reluctance motor drive unit, three-phase reluctance motor and rapier weaving machine machinery execution unit, communication and control interface unit with little the control unit both way junction, reluctance motor drive unit's enable end connect in little the control unit's output, three-phase reluctance motor's output with rapier weaving machine machinery execution unit transmission is connected, be provided with motor winding L1, motor winding L2 and motor winding L3 in the three-phase reluctance motor, reluctance motor drive unit includes diode D1, diode D2, diode D3, diode D4, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, N channel MOS pipe Q4, IGBT drive circuit U1, IGBT drive circuit U2, IGBT drive circuit U3, IGBT drive circuit U4, IGBT drive circuit U1, The enabling terminals of the IGBT driver circuit U2, the IGBT driver circuit U3, and the IGBT driver circuit U4 are connected to the output terminal of the micro control unit, wherein the anode of the diode D1, the source of the N-channel MOS transistor Q2, the anode of the diode D3, the source of the N-channel MOS transistor Q4, the first terminal of the IGBT driver circuit U2, and the first terminal of the IGBT driver circuit U4 are connected in parallel to the negative terminal of the power VCC, the cathode of the diode D2, the drain of the N-channel MOS transistor Q1, the cathode of the diode D4, and the drain of the N-channel MOS transistor Q3 are connected in parallel to the positive terminal of the power VCC, the cathode of the diode D1, the source of the N-channel MOS transistor Q1, and the first terminal of the IGBT driver circuit U1 are connected in parallel to the first terminal of the motor winding L1, the anode of the diode D2, the drain of the N-channel MOS 2, and the first terminal of the motor winding L2 are connected in parallel to the second terminal of the motor winding L1, the cathode of the diode D465, the source of the N-channel MOS transistor Q3, and the first terminal of the motor winding L2 are connected in parallel to the second terminal of the motor winding L3, and the positive terminal of the motor winding L35 are connected in parallel to the positive terminal of the motor winding L2, and the motor winding L3, and the cathode of the diode D-channel MOS transistor Q3, and the cathode of the motor winding L35 are connected in parallel to the positive terminal of the motor winding L367, and the motor winding L3, and the cathode of the diode D-channel of the motor winding L3, and the diode D-connected in parallel to the cathode of the motor winding L3, and the cathode of the positive terminal of the motor winding L3, and the cathode of the diode D-connected in parallel to the motor winding L3, and the cathode of the parallel to the motor winding L3, and the parallel to the positive terminal of the motor winding L3, and the diode D-winding of the motor winding L3, and the motor winding of the, The first end of the IGBT drive circuit U3 and the first end of the motor winding L3 are connected in parallel with the second end of the motor winding L2, the anode of the diode D4 and the drain of the N-channel MOS tube Q4 are connected in parallel with the second end of the motor winding L3, the second end of the IGBT drive circuit U1 is connected with the gate of the N-channel MOS tube Q1, the second end of the IGBT drive circuit U2 is connected with the gate of the N-channel MOS tube Q2, the second end of the IGBT drive circuit U3 is connected with the gate of the N-channel MOS tube Q3, and the second end of the IGBT drive circuit U4 is connected with the gate of the N-channel MOS tube Q4.
2. The rapier loom control system for improving the working efficiency as claimed in claim 1, wherein: the rotary transformer is arranged in the three-phase reluctance motor and used for measuring speed and angle, the output end of the rotary transformer decoding circuit is connected with the enabling end of the micro control unit, and the enabling end of the rotary transformer decoding circuit is connected with the output end of the rotary transformer.
3. The utility model provides an improve work efficiency's rapier weaving machine control system which characterized in that: including power VCC, little the control unit, communication and control interface unit, reluctance motor drive unit, four-phase reluctance motor and rapier weaving machine machinery execution unit, communication and control interface unit with little the control unit both way junction, reluctance motor drive unit's enable end connect in little the control unit's output, four-phase reluctance motor's output with rapier weaving machine machinery execution unit transmission is connected, be provided with motor winding L1, motor winding L2, motor winding L3 and motor winding L4 in the four-phase reluctance motor, reluctance motor drive unit includes diode D1, diode D2, diode D3, diode D4, diode D5, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, N channel MOS pipe Q4, N channel MOS pipe Q5, IGBT drive circuit U1, IGBT drive circuit U2, IGBT drive circuit U3, The enabling terminals of the IGBT driving circuit U4, the IGBT driving circuit U5, the IGBT driving circuit U1, the IGBT driving circuit U2, the IGBT driving circuit U3, the IGBT driving circuit U4, and the IGBT driving circuit U5 are connected to the output terminal of the micro control unit, wherein the anode of the diode D1, the source of the N-channel MOS transistor Q2, the anode of the diode D3, the source of the N-channel MOS transistor Q4, the anode of the diode D5, the first terminal of the IGBT driving circuit U2, and the first terminal of the IGBT driving circuit U4 are connected in parallel to the negative terminal of the power VCC, the cathode of the diode D2, the drain of the N-channel MOS transistor Q1, the cathode of the diode D4, the drain of the N-channel MOS transistor Q3, and the drain of the N-channel MOS transistor Q5 are connected in parallel to the positive terminal of the power VCC, the cathode of the diode D1, the source of the N-channel MOS transistor Q1, and the first terminal of the IGBT driving circuit U56 are connected in parallel to the anode of the first terminal of the motor L1, and the diode D2 is connected in parallel to the anode of the motor L8427 The drain of an N-channel MOS tube Q2 and the first end of the motor winding L2 are connected in parallel with the second end of the motor winding L1, the cathode of a diode D3, the source of an N-channel MOS tube Q3, the first end of an IGBT driving circuit U3 and the first end of the motor winding L3 are connected in parallel with the second end of the motor winding L2, the anode of a diode D4 and the drain of an N-channel MOS tube Q4 and the second end of the motor winding L3 are connected in parallel with the first end of the motor winding L4, the cathode of a diode D5, the source of an N-channel MOS tube Q5 and the first end of an IGBT driving circuit U5 are connected in parallel with the second end of the motor winding L4, the second end of the IGBT driving circuit U1 is connected with the gate of the N-channel MOS tube Q1, the second end of the IGBT driving circuit U2 is connected with the gate of the N-channel MOS tube Q2, the second end of the IGBT driving circuit U2 is connected with the gate of the MOS tube Q8269553, and the second end of the IGBT driving circuit U8653 is connected with the gate of the IGBT driving circuit U8427, the second end of the IGBT driving circuit U5 is connected with the grid electrode of the N-channel MOS tube Q5.
4. The rapier loom control system for improving the working efficiency as claimed in claim 3, wherein: the rotary transformer is arranged in the four-phase reluctance motor and used for measuring speed and angle, the output end of the rotary transformer decoding circuit is connected with the enabling end of the micro control unit, and the enabling end of the rotary transformer decoding circuit is connected with the output end of the rotary transformer.
5. The utility model provides an improve work efficiency's rapier weaving machine control system which characterized in that: including power VCC, little the control unit, communication and control interface unit, reluctance motor drive unit, five phase reluctance motor and rapier weaving machine machinery execution unit, communication and control interface unit with little the control unit both way junction, reluctance motor drive unit's enable end connect in little the control unit's output, five phase reluctance motor's output with rapier weaving machine machinery execution unit transmission is connected, be provided with motor winding L1, motor winding L2, motor winding L3, motor winding L4 and motor winding L5 in the five phase reluctance motor, reluctance motor drive unit includes diode D1, diode D2, diode D3, diode D4, diode D5, diode D6, N channel MOS pipe Q1, N channel MOS pipe Q2, N channel MOS pipe Q3, N channel MOS pipe Q4, N channel MOS pipe Q5, N channel MOS pipe Q6, An IGBT drive circuit U1, an IGBT drive circuit U2, an IGBT drive circuit U3, an IGBT drive circuit U4, an IGBT drive circuit U5, an IGBT drive circuit U6, an IGBT drive circuit U1, an IGBT drive circuit U2, an IGBT drive circuit U3, an IGBT drive circuit U4, an IGBT drive circuit U5 and an IGBT drive circuit U6, wherein the enabling terminals of the diode D1, the source of the N-channel MOS tube Q2, the anode of the diode D3, the source of the N-channel MOS tube Q4, the anode of the diode D5, the first end of the IGBT drive circuit U2 and the first end of the IGBT drive circuit U4, the first end of the IGBT drive circuit U4 and the source of the N-channel MOS tube Q4 are connected in parallel to the negative electrode of a power supply VCC, the cathode of the diode D4, the drain of the MOS tube Q4, the cathode of the diode D4, the anode of the N-channel MOS tube Q4 and the cathode of the N-channel MOS tube Q4 are connected in parallel to the power supply drain of the diode 4, the cathode of the diode D1, the source of the N-channel MOS transistor Q1, and the first end of the IGBT driver circuit U1 are commonly connected in parallel to the first end of the motor winding L1, the anode of the diode D2, the drain of the N-channel MOS transistor Q2, and the first end of the motor winding L2 are commonly connected in parallel to the second end of the motor winding L1, the cathode of the diode D3, the source of the N-channel MOS transistor Q3, the first end of the IGBT driver circuit U3, and the first end of the motor winding L3 are commonly connected in parallel to the second end of the motor winding L2, the anode of the diode D4, the drain of the N-channel MOS transistor Q4, and the second end of the motor winding L3 are commonly connected in parallel to the first end of the motor winding L869, the cathode of the diode D5, the source of the N-channel MOS transistor Q5, the first end of the IGBT driver circuit U5, and the second end of the motor winding L4 are commonly connected in parallel to the first end of the motor winding L6 5, the anode of the diode D6, and the drain of the transistor Q6, the second end of the IGBT drive circuit U1 is connected with the gate of the N-channel MOS tube Q1, the second end of the IGBT drive circuit U2 is connected with the gate of the N-channel MOS tube Q2, the second end of the IGBT drive circuit U3 is connected with the gate of the N-channel MOS tube Q3, the second end of the IGBT drive circuit U4 is connected with the gate of the N-channel MOS tube Q4, the second end of the IGBT drive circuit U5 is connected with the gate of the N-channel MOS tube Q5, and the second end of the IGBT drive circuit U6 is connected with the gate of the N-channel MOS tube Q6.
6. The rapier loom control system for improving the working efficiency as claimed in claim 5, wherein: the rotating transformer is arranged in the five-phase reluctance motor and used for measuring speed and angle, the output end of the rotating transformer decoding circuit is connected with the enabling end of the micro control unit, and the enabling end of the rotating transformer decoding circuit is connected with the output end of the rotating transformer.
CN202023290327.7U 2020-12-31 2020-12-31 Rapier loom control system capable of improving working efficiency Active CN215576169U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023290327.7U CN215576169U (en) 2020-12-31 2020-12-31 Rapier loom control system capable of improving working efficiency

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Application Number Priority Date Filing Date Title
CN202023290327.7U CN215576169U (en) 2020-12-31 2020-12-31 Rapier loom control system capable of improving working efficiency

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CN215576169U true CN215576169U (en) 2022-01-18

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