CN215558965U

CN215558965U - Efficient blow-drying system applied to filling conveying line

Info

Publication number: CN215558965U
Application number: CN202121319949.XU
Authority: CN
Inventors: 许志明
Original assignee: Shanghai Yiyan Machinery Equipment Co ltd
Current assignee: Shanghai Yiyan Machinery Equipment Co ltd
Priority date: 2021-06-11
Filing date: 2021-06-11
Publication date: 2022-01-18
Anticipated expiration: 2031-06-11

Abstract

A high-efficiency blow-dry system applied to a filling conveying line relates to the technical field of filling conveying lines, wherein the filling conveying line comprises a filling machine, a product conveying main channel and a product collecting middle rotary disc, the blow-dry system is arranged right above the product collecting middle rotary disc and comprises a suspension frame, a driving device, rotary rollers, a high-speed nozzle group, a starting valve and a compressed air pipeline, a plurality of rotary rollers are arranged on the suspension frame at intervals, the driving device is arranged on the suspension frame and is in driving connection with the rotary rollers, the rotary rollers can rotate clockwise and anticlockwise by taking the central axis of the rotary rollers as a rotation center, the outer wall of each rotary roller is provided with a high-speed nozzle, the compressed air pipeline is communicated with the high-speed nozzle group to provide a compressed air source, and the starting valve is arranged on the compressed air pipeline. The moisture air-drying speed is accelerated, and the drying time is shortened.

Description

Efficient blow-drying system applied to filling conveying line

Technical Field

The utility model relates to the technical field of filling conveying lines, in particular to a high-efficiency blow-drying system applied to a filling conveying line.

Background

The filling line, also called as a filling conveyor line, can realize a route formed by a series of production activities of processing, conveying, assembling, inspecting and the like after the product enters the packaging equipment from the raw material due to a special working principle of the filling line. The production line has great flexibility and can meet the requirements of various productions. The application of the filling machine production line can realize high-volume production of enterprises such as food, medicine and the like, and further help the enterprises to realize the purpose of high-speed production.

In the filling transfer chain of production liquid class bottle product, the empty bottle that has not been equipped with liquid can pass through the liquid filling machine along with the motion of transfer chain, empty bottle fills in proper order during the neutral gear of pausing, afterwards, the bottle that is equipped with liquid continues to reach along the transfer chain motion and carries out in the well carousel of intermittent type formula rotary motion, be convenient for carry out subsequent handling to the product, however, the product can appear the bottle occasionally and empty the problem when transporting to well carousel from the transfer chain, lead to well carousel contaminated, it cleans the work to need the staff, continue the work after waiting for well carousel natural drying, this kind of mode takes time longer, and well carousel depressed part piles up ponding easily, pollute the bottle outer wall, consequently, there is the part of treating the improvement.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide an efficient blow-drying system applied to a filling conveying line, which performs omnibearing air injection drying operation on a rotary table in product collection, accelerates the moisture air-drying speed and shortens the drying time, and the specific scheme is as follows:

an efficient blow-drying system applied to a filling conveying line comprises a filling machine, a product conveying main channel and a product collecting middle rotary table, wherein the product conveying main channel is connected with the product collecting middle rotary table, the filling machine is arranged on one side of the product conveying main channel and used for filling products on the product conveying main channel, and the blow-drying system is arranged right above the product collecting middle rotary table and used for performing omnibearing air injection drying operation on the product collecting middle rotary table;

the blow-drying system comprises a suspension frame, a driving device, a rotating roller, a high-speed nozzle group, a starting valve and a compressed air pipeline, wherein a plurality of rotating rollers are arranged on the suspension frame at intervals, the driving device is installed on the suspension frame, the driving device is in driving connection with the rotating rollers, the rotating rollers can rotate clockwise and anticlockwise around the central axis of the rotating rollers as the rotating centers, the high-speed nozzle group is arranged on the outer wall of each rotating roller, the high-speed nozzle group is uniformly provided with a plurality of high-speed nozzles around the central axis of each rotating roller, the compressed air pipeline is communicated with the high-speed nozzle group to provide a compressed air source, and the starting valve is installed on the compressed air pipeline.

Further, drive arrangement includes positive and negative rotating electrical machines, driving belt pulley group, positive and negative rotating electrical machines pass through driving belt pulley group with rotatory roller is connected.

Furthermore, the blow-drying system also comprises a sensing and controlling unit, and the sensing and controlling unit controls the working time of the high-speed nozzle by monitoring a humidity signal near the rotating disc in the product collection.

Furthermore, the sensing and control unit comprises a humidity sensor and a controller, the humidity sensor is provided with a humidity limit value and is installed in the product collection turntable, the input end of the controller is connected with the humidity sensor, and the output end of the controller is connected with the starting valve.

Furthermore, the sensing and controlling unit further comprises a timing working switch, the timing working switch is connected with the input end of the controller, and the working time of the starting valve is controlled to be 8-10 hours.

Furthermore, a plurality of damping rods are arranged at the upper part of the suspension bracket.

Compared with the prior art, the utility model has the following beneficial effects:

(1) after the product collection middle rotary table is cleaned, the starting valve is opened, the compressed air pipeline provides air with power for the high-speed nozzles, the driving device works at the same time, the plurality of rotary rollers are driven to rotate clockwise and anticlockwise, so that the high-speed nozzle group on each rotary roller blows towards the product collection middle rotary table below the suspension bracket at different angles in the horizontal direction, and due to the fact that the air sprayed out of the high-speed nozzles has certain pressure, the air spraying speed is high, the air drying speed of water on the product collection middle rotary table can be accelerated, the drying time of the product collection middle rotary table is shortened, in addition, the air sprayed out of the high-speed nozzles can blow accumulated water on the product collection middle rotary table, the contact area between the accumulated water and the product collection middle rotary table is enlarged, and rapid evaporation of the water is facilitated;

in conclusion, the utility model carries out omnibearing air injection drying operation on the rotary disc in product collection, accelerates the moisture air drying speed and shortens the time required by drying.

(2) Through setting up the sense accuse unit, during the system duty cycle that weathers, when the humidity value that humidity transducer detected is higher than the temperature limit value, feed back to the controller, the controller control starts the valve and works always. When the detected humidity value is lower than the temperature limit value, the controller controls the starting valve to close, so that the high-speed nozzle stops spraying air, the rotating disc reaches a dry state in product collection, and the automatic operation of the starting valve is realized.

(3) Through setting up the damping rod, the damping rod is connected with the top surface of installation mounted frame, and when drive arrangement drive rotatory roller during operation, the damping rod can play the cushioning effect of absorption shock energy, improves the stability of during operation.

Drawings

FIG. 1 is an overall schematic view of a filling line;

FIG. 2 is an overall schematic view of the blow drying system of the present invention;

FIG. 3 is a schematic view showing the connection between the suspension frame and the rotating roller according to the present invention;

fig. 4 is a schematic structural view showing the positional relationship between the compressed air line and the rotary roller in the present invention.

Reference numerals: 1. filling machine; 2. a product conveying main road; 3. a product collection middle rotating disc; 4. a suspension bracket; 5. A timing working switch; 6. a drive device; 61. a forward and reverse rotating motor; 62. a transmission pulley group; 7. a rotating roller; 8. a high-speed nozzle group; 9. starting a valve; 10. a compressed air line; 11. a damping lever; 12. A humidity sensor; 13. and a controller.

Detailed Description

The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited to these examples.

With reference to fig. 1 to 4, the efficient blow-drying system applied to the filling conveying line is high in applicability, and is mainly used for conveying bottles, the filling conveying line comprises a filling machine 1, a product conveying main channel 2 and a product collecting middle rotary table 3, the product conveying main channel 2 is a linear conveying device, the product collecting middle rotary table 3 is an intermittent rotating conveying device, and the filling machine 1 is in the prior art. The output end of the product conveying main channel 2 is lapped on a product collecting middle rotary table 3, and the filling machine 1 is arranged on one side of the product conveying main channel 2 and is used for filling the products on the product conveying main channel 2. The working process of the filling conveying line is that the empty bottles which are not filled with liquid can pass through the filling machine 1 along with the movement of the product conveying main channel 2, the filling machine 1 sequentially fills the empty bottles during the idle gear of the pause, and then the bottles filled with the liquid continue to move along the product conveying main channel 2 to reach the product collecting middle turntable 3.

In actual production, if the bottle body filled with liquid is poured on the product collection middle rotary disc 3, a long time is needed for natural drying after cleaning by workers, therefore, the blow-drying system is arranged right above the product collection middle rotary disc 3 and used for carrying out omnibearing air injection drying operation on the product collection middle rotary disc 3, the air injection drying operation is automatic operation, and air injection is carried out on the product collection middle rotary disc 3 in different directions so as to dry water.

In detail, the blow-drying system comprises a suspension frame 4, a driving device 6, a rotating roller 7, a high-speed nozzle group 8, a starting valve 9 and a compressed air pipeline 10. Suspension bracket 4 is the crossbeam structure of fretwork setting, the accessible couple mount pad is at the workshop top surface, even interval is provided with a plurality of rotatory rollers 7 on suspension bracket 4, rotatory roller 7 rotates with suspension bracket 4 through setting up the bearing and is connected, drive arrangement 6 installs on suspension bracket 4, drive arrangement 6 is connected with a plurality of rotatory roller 7 drives, drive arrangement 6 specifically includes positive and negative rotating electrical machines 61, driving belt wheelset 62, positive and negative rotating electrical machines 61 passes through driving belt wheelset 62 and is connected with rotatory roller 7. Through setting up drive arrangement 6, when positive and negative rotating electrical machines 61 worked, its output shaft drove rotatory roller 7 through driving pulley group 62 and moves, and rotatory roller 7 can be the rotation center by self axis and carry out clockwise and anticlockwise rotary motion promptly.

All be provided with high-speed nozzle group 8 on the outer wall of every rotatory roller 7, high-speed nozzle group 8 is evenly around being equipped with a plurality of high-speed nozzles with the axis of rotatory roller 7, and high-speed nozzle sets up in rows according to even interval along the length direction of rotatory roller 7. A compressed air line 10 is provided in communication with the high-speed nozzle block 8 to provide a source of compressed air, and a trigger valve 9 is mounted on the compressed air line 10.

In this embodiment, three rotating rollers 7 are provided, not much, and the maximum width between the three rotating rollers 7 is smaller than the diameter of the rotating disk 3 in product collection. In addition, the high-speed nozzle group 8 covers approximately half of the area of the outer wall of the rotating roller 7 and is located at the lower half of the rotating roller 7, and high-speed nozzles do not need to be arranged on the whole outer wall of the rotating roller 7, and just because the rotating roller 7 can rotate clockwise and anticlockwise, according to multiple tests, when the rotating disk does circular motion from one fourth to one half, the high-speed nozzle groups 8 at the upper half of the three rotating rollers 7 can perform air injection operation on the whole product collection middle rotating disk 3.

After carousel 3 washs in the product is collected, start-up valve 9 is opened, compressed air pipeline 10 provides the air that has power for high-speed nozzle, rotatory roller 7 carries out clockwise and anticlockwise rotary motion simultaneously, high-speed nozzle group 8 on every rotatory roller 7 blows to carousel 3 in the product collection that is in the mounted frame 4 below with different angles on the horizontal direction, because high-speed nozzle spun air has certain pressure, make the blowout velocity of air great, can accelerate the air-dry speed of moisture on carousel 3 in the product collection, the drying time of carousel 3 in the product collection shortens.

Because the vibration that produces when rotatory roller 7 is the rotary motion is great, the upper portion of mounted frame 4 is provided with a plurality of damping rods 11, and damping rods 11 is connected with the top surface of installation mounted frame 4, and when drive arrangement 6 drive rotatory roller 7 during operation, damping rods 11 can play the cushioning effect of absorbing shock energy, improves the stability during operation. Optimally, the suspension bracket 4 can move up and down along the vertical direction, and the distance between the suspension bracket 4 and the product collection middle rotating disc 3 can be adjusted by adjusting the distance between the suspension bracket and the hook, so that the air injection force to the suspension bracket can be adjusted.

The blow-drying system also comprises a sensing and controlling unit which controls the working time of the high-speed nozzle by monitoring a humidity signal near the rotary disc 3 in the product collection. The sensing and control unit comprises a humidity sensor 12 and a controller 13, the humidity sensor 12 is provided with a humidity limit value, the humidity limit value can be set to be an air humidity value normal to the working environment and is installed in the product collection middle rotary table 3, the high-speed nozzle always collects the air injection process of the middle rotary table 3, and the humidity sensor 12 senses the humidity of the product collection middle rotary table 3 when the water evaporates. The input end of the controller 13 is connected with the humidity sensor 12, and the output end of the controller 13 is connected with the starting valve 9.

When the humidity value detected by the humidity sensor 12 is higher than the temperature limit value, the humidity value is fed back to the controller 13, and the controller 13 controls the starting valve 9 to work all the time. When the detected humidity value is lower than the temperature limit value, the controller 13 controls the starting valve 9 to close, so that the high-speed nozzle stops spraying air, which represents that the rotating disc 3 reaches a dry state in product collection.

Because the cleaning work of carousel 3 is generally in the evening in collecting the product, the staff accomplishes the cleaning work after, and the system work of weathering is carried out drying operation to it. Therefore, the sensing and controlling unit further comprises a timing working switch 5, the timing working switch 5 is connected with the input end of the controller 13, and the working time of the starting valve 9 is controlled to be 8-10 hours. So set up, the timing switch 5 is regularly closed the back, feeds back to controller 13 to control starting valve 9 and close, make high-speed nozzle stop the jet-propelled.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims

1. The efficient blow-drying system is applied to a filling conveying line, the filling conveying line comprises a filling machine (1), a product conveying main channel (2) and a product collection middle rotary table (3), the product conveying main channel (2) is connected with the product collection middle rotary table (3), the filling machine (1) is arranged on one side of the product conveying main channel (2) and used for filling products on the product conveying main channel (2), and the efficient blow-drying system is characterized in that the blow-drying system is arranged right above the product collection middle rotary table (3) and used for carrying out omnibearing air injection drying operation on the product collection middle rotary table (3);

the blow-drying system comprises a suspension frame (4), a driving device (6), rotating rollers (7), a high-speed nozzle group (8), a starting valve (9) and a compressed air pipeline (10), wherein the suspension frame (4) is provided with a plurality of rotating rollers (7) at intervals, the driving device (6) is installed on the suspension frame (4), the driving device (6) is in driving connection with the plurality of rotating rollers (7), the rotating rollers (7) can perform clockwise and anticlockwise rotating motion by taking the central axis of the rotating rollers as a rotating center, the outer wall of each rotating roller (7) is provided with the high-speed nozzle group (8), the high-speed nozzle group (8) is uniformly provided with a plurality of high-speed nozzles around the central axis of the rotating rollers (7), and the compressed air pipeline (10) is communicated with the high-speed nozzle group (8) to provide a compressed air source, the starting valve (9) is mounted on the compressed air line (10).

2. The efficient drying system applied to the filling conveying line is characterized in that the driving device (6) comprises a forward and reverse rotating motor (61) and a transmission pulley set (62), and the forward and reverse rotating motor (61) is connected with the rotating roller (7) through the transmission pulley set (62).

3. The efficient drying system applied to the filling and conveying line is characterized by further comprising a sensing and controlling unit, wherein the sensing and controlling unit controls the working time of the high-speed nozzle by monitoring a humidity signal near the rotating disc (3) in the product collection.

4. The efficient drying system applied to the filling and conveying line is characterized in that the sensing and controlling unit comprises a humidity sensor (12) and a controller (13), the humidity sensor (12) is provided with a humidity limit value and is installed in the product collecting middle rotating disc (3), the input end of the controller (13) is connected with the humidity sensor (12), and the output end of the controller (13) is connected with the starting valve (9).

5. The efficient drying system applied to the filling and conveying line is characterized in that the sensing and controlling unit further comprises a timing operating switch (5), the timing operating switch (5) is connected with an input end of the controller (13), and the operating time of the starting valve (9) is controlled to be 8-10 hours.

6. The efficient drying system applied to the filling and conveying line is characterized in that a plurality of damping rods (11) are arranged at the upper part of the suspension bracket (4).