CN215554296U

CN215554296U - Automatic unloader of granule charcoal

Info

Publication number: CN215554296U
Application number: CN202122245191.6U
Authority: CN
Inventors: 谢禄传
Original assignee: Jiangxi Jiamao Biotechnology Co ltd
Current assignee: Jiangxi Jiamao Biotechnology Co ltd
Priority date: 2021-09-16
Filing date: 2021-09-16
Publication date: 2022-01-18
Anticipated expiration: 2031-09-16

Abstract

The utility model discloses an automatic granular carbon discharging device, which belongs to the technical field of granular carbon production, wherein a feeding port is arranged on one side of a charging hopper, an infrared sensor is arranged on the inner side wall of the charging hopper, a conveying pipe is arranged on one side of charging, a motor I is arranged at one end of the conveying pipe, which is far away from the charging hopper, an auger rod is arranged in the conveying pipe, the output end of the motor I is connected with the auger rod, a discharging channel is arranged at the bottom of the conveying pipe, a supporting block is arranged on one side of the discharging channel, the top of the discharging channel is fixedly connected with the bottom of the motor I, a bottom plate is arranged in the discharging channel, a weight sensor is arranged at the bottom of the bottom plate, a supporting plate is arranged on one side of the bottom plate, an opening is arranged on the other side of the bottom plate, a baffle plate is arranged on the top of the supporting plate, a push plate is arranged at the output end of the cylinder, one straight line section of the push plate is fixedly connected with the output end of the cylinder, a conveying device is arranged on the top of the other straight line section of the cylinder, a conveying device is arranged on the top of the cylinder, solves the problems that the granular carbon can not be quantitatively fed and the granular carbon can not be intermittently operated.

Description

Automatic unloader of granule charcoal

Technical Field

The utility model belongs to the technical field of granular carbon production, and particularly relates to an automatic granular carbon blanking device.

Background

The raw materials for preparing the granular carbon are very wide, and carbon-containing substances can be used as the raw materials for preparing the granular carbon and are mainly divided into two categories: coal-based raw materials and wood-based raw materials. The production process of the wood raw material mainly comprises the steps of raw material crushing, drying, carbonizing, discharging and packaging, wherein in the discharging process, a collecting box is generally placed at a discharging opening, when the collecting box is filled with the wood raw material, an operator manually replaces an empty collecting box, then granular carbon in the original collecting box is transferred to the next procedure to start packaging, and the operation is troublesome, or a conveyor belt is used for working all the time, the granular carbon produced by a carbon making machine is collected and transported to the next procedure, the conveyor belt cannot be accumulated to a certain amount for transportation, the conveyor belt also increases the factory cost when working all the time, the weighing and discharging cannot be carried out, and the operator of the next procedure is required to weigh and split-pack, so that the workload is increased.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides an automatic granular carbon blanking device which has the characteristics that when a certain number of granular carbon machines are produced, automatic blanking is carried out, and weighing and split charging are carried out.

In order to achieve the purpose, the utility model provides the following technical scheme: an automatic granular carbon blanking device comprises a charging hopper, wherein a feeding hole is formed in one side of the charging hopper, an infrared sensor is arranged on the inner side wall of the charging hopper and is flush with the bottom of the feeding hole, a conveying pipe is arranged on one side of the charging hopper, which is far away from the feeding hole, a first motor is arranged at one end of the conveying pipe, which is far away from the charging hopper, a screw rod is arranged in the conveying pipe, an output end of the first motor is connected with the screw rod, a blanking channel is formed in the bottom of the conveying pipe, a supporting block is arranged on one side of the blanking channel, the top of the supporting block is fixedly connected with the bottom of the first motor, a bottom plate is arranged in the blanking channel, a weight sensor is arranged at the bottom of the bottom plate, a supporting plate is arranged on one side of the bottom plate, an opening is formed in the other side of the bottom plate, a baffle is arranged on the opening, an air cylinder is arranged at the top of the supporting plate, and a push plate is arranged at the output end of the air cylinder, the push plate is L-shaped, one straight line section of the push plate is fixedly connected with the output end of the air cylinder, the other straight line section of the push plate is located at the top of the air cylinder, a conveying device is arranged below the baffle, and a packing box is placed at the top of the conveying device.

Preferably, the transfer device includes: curb plate, conveyer belt, motor two, live-rollers and buffer board, curb plate fixed connection be in unloading passageway lateral wall, the inside conveyer belt that is equipped with of curb plate, the inside two piece at least live-rollers that are equipped with of conveyer belt, the curb plate lateral wall is equipped with motor two, two outputs of motor run through the curb plate lateral wall is connected wantonly the live-rollers, conveyer belt one side bottom slope is equipped with the buffer board.

Preferably, the feed inlet is obliquely arranged on one side of the charging hopper and is in a frustum pyramid shape.

Preferably, the baffle is hinged to the top of the opening through a torsion spring, and one side of the bottom of the baffle is provided with a convex strip.

Preferably, the bottom of the opening is obliquely provided with a blanking plate, one end of the blanking plate is provided with an arc chamfer, and the blanking plate is made of stainless steel.

Preferably, the charging hopper is divided into two parts, the upper part is square, the lower part is trapezoidal, the conveying pipe is obliquely arranged at the lower part of the charging hopper, and one end of the auger rod extends into the charging hopper.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model discloses an automatic granular carbon blanking device, which is characterized in that a feeding hole is arranged at a discharging hole of a carbon making machine, granular carbon produced by the carbon making machine is collected into a charging hopper, when the quantity of the granular carbon in the charging hopper is accumulated to a certain height, an infrared sensor senses the quantity of the granular carbon, a first motor is started to drive a screw rod to transport the granular carbon in the charging hopper, then the granular carbon falls on a bottom plate in a blanking channel, a weight sensor weighs the granular carbon, when the weight reaches a preset threshold value, a cylinder is started to push a push plate to push the granular carbon accumulated on the bottom plate out of a packaging box on a conveying device to drop in the blanking channel, after the granular carbon is completely pushed out, a second motor is started to drive the conveying belt to move forward for a certain distance, so that the packaging box is transferred to the next procedure through a buffer plate to be packaged, the granular carbon can be quantitatively and automatically blanked, and the interrupted work of the granular carbon reduces the cost of a factory, the workload of the operator is also reduced.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a perspective cut-away view of the present invention;

FIG. 3 is a front view in structural section of the present invention;

FIG. 4 is a schematic diagram of the structure of the parts of the transfer device of the present invention;

in the figure: 1. a feed inlet; 2. a charging hopper; 3. an infrared sensor; 4. a screw rod; 5. a transport pipe; 6. a blanking channel; 7. a first motor; 8. a support block; 9. a baffle plate; 10. a conveying device; 11. packing cases; 12. a blanking plate; 13. a support plate; 14. a cylinder; 15. pushing the plate; 16. a base plate; 17. a weight sensor; 18. a side plate; 19. a conveyor belt; 20. a second motor; 21. a rotating roller; 22. a buffer plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides the following technical solutions: an automatic granular carbon blanking device comprises a charging hopper 2, wherein one side of the charging hopper 2 is provided with a feed inlet 1, the side wall inside the charging hopper 2 is provided with an infrared sensor 3 which is flush with the bottom of the feed inlet 1, one side of the charging hopper 2, which is far away from the feed inlet 1, is provided with a conveying pipe 5, one end of the conveying pipe 5, which is far away from the charging hopper 2, is provided with a motor I7, the conveying pipe 5 is internally provided with a screw rod 4, the output end of the motor I7 is connected with the screw rod 4, the bottom of the conveying pipe 5 is provided with a blanking channel 6, one side of the blanking channel 6 is provided with a supporting block 8, the top of the supporting block is fixedly connected with the bottom of the motor I7, the blanking channel 6 is internally provided with a bottom plate 16, the bottom of the bottom plate 16 is provided with a weight sensor 17, one side of the bottom plate 16 is provided with a supporting plate 13, the other side of the bottom plate is provided with an opening, the opening is provided with a baffle plate 9, the top of the supporting plate 13 is provided with an air cylinder 14, the output end of the air cylinder 14 is provided with a push plate 15, and the push plate 15 is L-shaped, one straight line section is fixedly connected with the output end of the air cylinder 14, the other straight line section is positioned at the top of the air cylinder 14, a conveying device 10 is arranged below the baffle 9, and a packing box 11 is placed at the top of the conveying device 10.

Specifically, the transfer device 10 includes: curb plate 18, conveyer belt 19, two motors 20, live-rollers 21 and buffer board 22, curb plate 18 fixed connection is at the 6 lateral walls of unloading passageway, the inside conveyer belt 19 that is equipped with of curb plate 18, the inside two at least live-rollers 21 that are equipped with of conveyer belt 19, the 18 lateral walls of curb plate are equipped with two motors 20, the two 20 outputs of motor run through the 18 lateral walls of curb plate and connect arbitrary live-

rollers

21, 19 one side bottom slopes of conveyer belt are equipped with buffer board 22, guaranteed can be better carry out the partial shipment, the work load of next process has been alleviateed.

Specifically, the slope of feed inlet 1 sets up in charging hopper 2 one side, and it is the terrace with edge shape, has guaranteed that the granule charcoal that will make charcoal machine production that can be better is collected.

Specifically, baffle 9 passes through torsion spring and articulates at the opening top, and bottom one side is equipped with a sand grip, has guaranteed to make the granule charcoal can not drop through the gap between baffle 9 and the opening and make it more accurate to weigh.

Specifically, the bottom of the opening is obliquely provided with a blanking plate 12, one end of the blanking plate is provided with an arc chamfer, and the blanking plate is made of stainless steel, so that granular carbon can better fall into the packing box 11 and cannot fall out of the packing box 11.

Specifically, charging hopper 2 divide into two parts, and upper portion is square, and the lower part is trapezoidal, and conveying pipe 5 slope sets up in charging hopper 2 lower part, and auger rod 4 one end stretches into charging hopper 2 inside, guarantees that can be better with granule charcoal through conveying pipe 5 transport to unloading passageway 6 in.

By adopting the technical scheme, the automatic granular carbon blanking device described by the utility model has the advantages that the feeding hole 1 is arranged at the discharging hole of the carbon making machine, the granular carbon produced by the carbon making machine is collected into the charging hopper 2, when the quantity of the granular carbon in the charging hopper 2 is accumulated to a certain height, the infrared sensor 3 senses the granular carbon, the motor I7 is started to drive the auger rod 4 to transport the granular carbon in the charging hopper 2, then the granular carbon falls on the bottom plate 16 in the blanking channel 6, the weight sensor 17 weighs the granular carbon, when the weight reaches a preset threshold value, the cylinder 14 is started to push the push plate 15 to push the granular carbon accumulated on the bottom plate 16 out of the blanking channel 6 and fall into the packing box 11 on the conveying device 10, after the granular carbon is completely pushed out, the motor II 20 is started to drive the conveying belt 19 to advance for a certain distance, so that the packing box 11 is transferred to the next procedure for packing through the buffer plate 22, the granular carbon can be quantitatively and automatically fed, and the intermittent work of the granular carbon also reduces the cost of a factory and the workload of operators.

The working principle and the using process of the utility model are as follows: the utility model discloses an automatic granular carbon blanking device, wherein a feed inlet 1 is aligned with a discharge outlet of a carbon making machine, when the carbon making machine starts to produce, granular carbon produced by the carbon making machine is collected into a charging hopper 2 through the feed inlet 1, when the quantity of the granular carbon in the charging hopper 2 is accumulated to a certain height, an infrared sensor 3 senses the quantity of the granular carbon, a signal is sent to a signal LPC controller, the LPC controller sends a signal to start a motor I7, so that a auger rod 4 is driven to convey the granular carbon in the charging hopper 2, then the granular carbon falls on a bottom plate 16 in a blanking channel 6, a weight sensor 17 starts to carry out weighing sensing, when the weight reaches a preset threshold value, the signal is sent to the signal LPC controller, the LPC controller sends a signal to start an air cylinder 14 to push a push plate 15 to push the granular carbon accumulated on the bottom plate 16 out of a packing box 11 on a conveying device 10 and fall off the granular carbon completely, LPC controller sends out signal start motor two 20 and drives conveyer belt 19 and gos forward certain distance for packing box 11 transfers next process through buffer board 22 and packs, drives another packing box 11 on the conveyer belt 19 simultaneously and removes under unloading board 12, accomplishes so far, and wherein LPC controller's model is: siemens PLC controller.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic unloader of granular carbon, includes charging hopper (2), its characterized in that: the feeding device is characterized in that a feeding hole (1) is formed in one side of the charging hopper (2), an infrared sensor (3) is arranged on the inner side wall of the charging hopper (2) and is parallel to the bottom of the feeding hole (1), a conveying pipe (5) is arranged on one side, away from the feeding hole (1), of the charging hopper (2), a motor I (7) is arranged at one end, away from the charging hopper (2), of the conveying pipe (5), an auger rod (4) is arranged in the conveying pipe (5), the output end of the motor I (7) is connected with the auger rod (4), a discharging channel (6) is arranged at the bottom of the conveying pipe (5), a supporting block (8) is arranged on one side of the discharging channel (6), the top of the discharging channel is fixedly connected with the bottom of the motor I (7), a bottom plate (16) is arranged in the discharging channel (6), and a weight sensor (17) is arranged at the bottom of the bottom plate (16), bottom plate (16) one side is equipped with backup pad (13), and the opposite side is equipped with the opening, be equipped with baffle (9) on the opening, backup pad (13) top is equipped with cylinder (14), cylinder (14) output is equipped with push pedal (15), push pedal (15) are L shape, one of them straightway with cylinder (14) output fixed connection, another straightway is located cylinder (14) top, baffle (9) below is equipped with conveyer (10), packing box (11) have been placed at conveyer (10) top.

2. The automatic granular carbon blanking device of claim 1, which is characterized in that: the transfer device (10) comprises: curb plate (18), conveyer belt (19), two (20) of motor, live-rollers (21) and buffer board (22), curb plate (18) fixed connection be in unloading passageway (6) lateral wall, curb plate (18) inside is equipped with conveyer belt (19), conveyer belt (19) inside is equipped with two piece at least live-rollers (21), curb plate (18) lateral wall is equipped with two (20) of motor, two (20) outputs of motor run through curb plate (18) lateral wall is connected arbitrary live-rollers (21), conveyer belt (19) one side bottom slope is equipped with buffer board (22).

3. The automatic granular carbon blanking device of claim 1, which is characterized in that: the feed inlet (1) is obliquely arranged on one side of the charging hopper (2) and is in a frustum pyramid shape.

4. The automatic granular carbon blanking device of claim 1, which is characterized in that: the baffle (9) is hinged to the top of the opening through a torsion spring, and one side of the bottom of the baffle is provided with a convex strip.

5. The automatic granular carbon blanking device of claim 1, which is characterized in that: the bottom of the opening is obliquely provided with a blanking plate (12), and one end of the blanking plate is provided with an arc chamfer which is made of stainless steel.

6. The automatic granular carbon blanking device of claim 1, which is characterized in that: the feeding hopper (2) is divided into two parts, the upper part of the feeding hopper is square, the lower part of the feeding hopper is trapezoidal, the conveying pipe (5) is obliquely arranged at the lower part of the feeding hopper (2), and one end of the auger rod (4) extends into the feeding hopper (2).