CN215549469U - Automatic wooden door hardware hole machining assembly line - Google Patents
Automatic wooden door hardware hole machining assembly line Download PDFInfo
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- CN215549469U CN215549469U CN202120397236.9U CN202120397236U CN215549469U CN 215549469 U CN215549469 U CN 215549469U CN 202120397236 U CN202120397236 U CN 202120397236U CN 215549469 U CN215549469 U CN 215549469U
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Abstract
The utility model provides an automatic processing assembly line for wooden door hardware holes, which comprises: the bottom surface processing mechanism is arranged at one end of the first processing station; the front processing mechanism is arranged on one side edge of the first processing station; the left side face machining mechanism is arranged on the side face machining station; the top surface processing mechanism is arranged at one end of the side surface processing station far away from the bottom surface processing mechanism; and the right side surface machining mechanism is arranged on the fourth machining station. According to the automatic wooden door hardware hole machining assembly line, the wooden door is transferred and positioned at each station through the lifting type roller conveying mechanism and the positioning mechanism, the bottom surface machining mechanism, the front surface machining mechanism, the left side surface machining mechanism, the top surface machining mechanism and the right side surface machining mechanism are integrated, the machining efficiency is greatly improved, the labor cost is greatly reduced, and intelligent machining management is facilitated.
Description
Technical Field
The utility model relates to the technical field of wooden door processing, in particular to an automatic processing assembly line for wooden door hardware holes.
Background
For the convenience of installation, locking and spraying, the existing door leaf usually needs to process grooves, paint holes, a plurality of hinge grooves, locking cover sheet grooves and corresponding locking holes on the plane of the door leaf and the like on the upper, lower, left and right processing end faces of the door leaf.
Traditional door leaf processing to single process is progressively processed, and every station only accomplishes a processing task, shifts to another process by the manual work after the processing is accomplished and fixes a position the processing again, and each station processing does not have the continuity, and change the processing station at every turn and all need to fix a position again, and labour cost is great, is not convenient for manage.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides an automatic wooden door hardware hole machining assembly line, which realizes the transfer and positioning of a wooden door at each station through a lifting type roller conveying mechanism and a positioning mechanism, integrates a bottom surface machining mechanism, a front surface machining mechanism, a left side surface machining mechanism, a top surface machining mechanism and a right side surface machining mechanism into a whole, greatly improves the machining efficiency, greatly reduces the labor cost and is convenient for intelligent machining management.
In order to achieve the above purpose, the utility model adopts a technical scheme that:
the utility model provides a timber five metals hole automatic processing assembly line, includes: the bottom surface processing mechanism is arranged at one end of the first processing station, and can freely slide at one end of the first processing station; the front processing mechanism is arranged on one side edge of the first processing station and can freely slide on the side edge of the first processing station; the left side face machining mechanism is arranged on a side face machining station, the left side face machining mechanism is positioned on one side edge of the side face machining station, and the side face machining mechanism can freely slide on the side edge of the side face machining station; the top surface processing mechanism is arranged at one end of the side surface processing station, which is far away from the bottom surface processing mechanism, and can freely slide at one end of the side surface processing station; the right side face machining mechanism is arranged on a fourth machining station, the right side face machining mechanism is positioned on one side edge of the fourth machining station, and the left side face machining mechanism and the right side face machining mechanism are arranged oppositely; the first processing station, the side processing station and the fourth processing station are connected in sequence.
The turnover conveying mechanism is arranged at one end, close to the bottom surface machining mechanism, of the fourth machining station and is located between the side surface machining station and the fourth machining station.
Further, left surface processing agency includes first left surface processing agency and second left surface processing agency, the side processing station includes second processing station and third processing station, first left surface processing agency slidable sets up on a side of second processing station, second left surface processing agency slidable sets up on a side of third processing station, the second processing station is located the output of first processing station, the output of second processing station is located the input of third processing station, upset conveying mechanism sets up the input of fourth processing station.
Further, the overturning conveying mechanism comprises an overturning cylinder, an overturning frame and an overturning roller, the overturning cylinder is arranged on the fourth machining station, the overturning frame is connected with the fourth machining station through a hinge, an output shaft of the overturning cylinder is connected with the overturning frame through a pin shaft, and the overturning roller is arranged on the overturning frame.
Further, the first machining station, the side machining station and the fourth machining station comprise a lifting type roller conveying mechanism and a workbench which are arranged on the rack, the lifting type roller conveying mechanism is arranged on the rack through a lifting mechanism, and each lifting type roller conveying mechanism comprises: drive motor, drive sprocket, driven sprocket, transmission shaft and belt, drive motor drive sprocket and the transmission shaft sets up in the frame, driven sprocket sets up on the transmission shaft, drive sprocket with drive motor's output shaft links to each other, driven sprocket with drive sprocket passes through the chain and connects, every roller of over-and-under type roller conveying mechanism all through the belt with the transmission shaft links to each other.
Further, still include positioning mechanism, positioning mechanism includes bottom surface positioning mechanism, side positioning mechanism, top surface positioning mechanism and compresses tightly the mechanism down, bottom surface positioning mechanism sets up first processing station is close to the one end of bottom surface processing mechanism, first processing station left surface processing mechanism and set up side positioning mechanism on fourth processing station and the perpendicular side of timber direction of delivery, top surface positioning mechanism sets up side positioning mechanism keeps away from the one end of bottom surface processing mechanism.
Further, side positioning mechanism is including location backer, push pedal and push pedal guiding axle, the location backer with the push pedal sets up respectively in timber direction of delivery's both sides, the push pedal passes through the base slidable and sets up on the push pedal guiding axle, the output shaft of base and push pedal cylinder, the push pedal cylinder and the setting of location backer is in the frame.
Compared with the prior art, the technical scheme of the utility model has the following advantages:
(1) according to the automatic wooden door hardware hole machining assembly line, the wooden door is transferred and positioned at each station through the lifting type roller conveying mechanism and the positioning mechanism, the bottom surface machining mechanism, the front surface machining mechanism, the left side surface machining mechanism, the top surface machining mechanism and the right side surface machining mechanism are integrated, the machining efficiency is greatly improved, the labor cost is greatly reduced, and intelligent machining management is facilitated.
(2) According to the automatic processing assembly line for the wooden door hardware holes, the overturning conveying mechanism can be arranged at the joint of each station, so that the processing of the top or the bottom of the wooden door is not limited to the first processing or the last processing, reasonable arrangement can be carried out according to actual requirements, connection of output and input among all processes is realized, and the working efficiency and the flexibility of equipment arrangement are improved.
Drawings
The technical solution and the advantages of the present invention will be apparent from the following detailed description of the embodiments of the present invention with reference to the accompanying drawings.
FIG. 1 is a block diagram of an automatic wood door hardware hole machining line according to an embodiment of the present invention;
FIG. 2 is a block diagram of a first processing station in accordance with one embodiment of the present invention;
fig. 3 is a structural view of a fourth processing station according to an embodiment of the present invention.
Reference numbers in the figures:
1 a first processing station, 11 a bottom surface processing mechanism, 12 a front surface processing mechanism, 21 a second processing station, 22 a third processing station, 231 a first left side surface processing mechanism, 232 a second left side surface processing mechanism, 24 a top surface processing mechanism, 3 a fourth processing station, 31 a right side surface processing mechanism, 4 a turnover conveying mechanism, 41 a turnover air cylinder, 42 a turnover frame, 43 a turnover roller, 5 a lifting roller conveying mechanism, 51 a transmission motor, 52 a driving chain wheel, 53 a driven chain wheel, 54 a transmission shaft and 6 workbenches.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
This embodiment provides a timber five metals hole automatic processing assembly line, as shown in fig. 1 ~ 3, including bottom surface machining mechanism 11, front machining mechanism 12, left surface machining mechanism, top surface machining mechanism 24, right flank machining mechanism 31 and upset conveying mechanism 4, bottom surface machining mechanism 11 sets up the one end at first machining station 1, front machining mechanism 12 sets up on first machining station 1 side, left surface machining mechanism sets up on the side machining station, top surface machining mechanism 24 sets up the side machining station is kept away from the one end of bottom surface machining mechanism 11, right flank machining mechanism 31 sets up on fourth machining station 3, upset conveying mechanism 4 sets up fourth machining station 3 is close to the one end of bottom surface machining mechanism 11. The right side processing mechanism 31 is located on one side of the fourth processing station 3, and the left side processing mechanism is arranged opposite to the right side processing mechanism 31. The first processing station 11, the side processing station, and the fourth processing station 33 are connected in sequence.
Bottom surface processing agency 11 includes first horizontal glide machanism, first vertical glide machanism, first base and first processing cutter, and the nomenclature is transversely the same with timber direction of delivery, vertically for perpendicular with timber direction of delivery, vertical for with horizontal plane vertically direction. The first processing cutter is arranged on a first base, the first base is arranged on the rack of the first processing station through a first longitudinal sliding mechanism, and the first base can slide under the driving of a first transverse sliding mechanism, a first longitudinal sliding mechanism and a first vertical sliding mechanism. The first transverse sliding mechanism is used for controlling the transverse machining depth of the first machining cutter, the first longitudinal sliding mechanism is used for controlling the machining position of the first machining cutter, and the first vertical sliding mechanism is used for controlling the vertical machining depth of the first machining cutter. The first transverse sliding mechanism, the first longitudinal sliding mechanism and the first vertical sliding mechanism can be gear rack mechanisms, screw rod guide rail structures or cylinder guide rail structures.
The front face machining mechanism 12 comprises a second machining cutter, a second base, a second transverse sliding mechanism and a second vertical sliding mechanism, the second machining cutter is arranged on the first machining station 1 through the second base, the second machining cutter can be driven by the second transverse sliding mechanism to determine a machining position, and the second vertical sliding mechanism is used for controlling the machining depth. The second transverse sliding mechanism can be a chain wheel chain structure or a gear rack structure, and the second vertical sliding mechanism is a screw rod guide rail structure or a cylinder guide rail structure, so that the transmission stability is ensured.
The left side processing mechanism comprises a first left side processing mechanism 231 and a second left side processing mechanism 232, the side processing station comprises a second processing station 21 and a third processing station 22, and the first left side processing mechanism 231 is slidably arranged on one side edge of the second processing station 21. The second left side processing mechanism 232 is slidably disposed on a side of the third processing station 22. The slide mechanisms of the first left side processing mechanism 231 and the second left side processing mechanism 232 are similar to the slide mechanism of the front processing mechanism 12, and a description thereof will not be repeated. The second processing station 21 is located at the output end of the first processing station 1, the output end of the second processing station 21 is located at the input end of the third processing station 22, and the turnover conveying mechanism 4 is arranged at the input end of the fourth processing station 3.
The top facing mechanism 24 is free to slide at one end of the side facing station. The sliding mechanism of the top surface processing mechanism 24 is similar to the sliding mechanism of the bottom surface processing mechanism 11, and the description thereof will not be repeated.
The turnover conveying mechanism 4 is located between the side processing stations and the fourth processing stations 3, the turnover conveying mechanism 4 comprises a turnover cylinder 41, a turnover frame 42 and a turnover roller 43, the turnover cylinder 41 is arranged on the fourth processing stations 3, the turnover frame 42 is connected with the fourth processing stations 3 through a hinge, an output shaft of the turnover cylinder 41 is connected with the turnover frame 42 through a hinge pin, and the turnover roller 43 is arranged on the turnover frame 42. The turnover conveying mechanism 4 has no power in the process of conveying the wooden door, and the wooden door is conveyed by the pushing or pulling power of the third processing station 22 and the fourth processing station 3. The timber is adding man-hour carrying out the left side, upset conveying mechanism 4 is folding the below of workstation, the back is accomplished in timber left side processing, top surface processing mechanism 24 gives out the position that upset conveying mechanism 4 expandes, upset frame 42 passes through upset cylinder 41 extends the expansion, upset frame 42 can follow the timber the side machining position is carried extremely fourth machining position 3 departments get into the processing of next process.
First processing station 1 side processing station and fourth processing station 3 is including setting up over-and-under type roller conveying mechanism 5 and workstation 6 in the frame, over-and-under type roller conveying mechanism 5 passes through elevating system and sets up in the frame, every over-and-under type roller conveying mechanism 5 all includes: the lifting roller conveying mechanism comprises a transmission motor 51, a driving chain wheel 52, a driven chain wheel 53, a transmission shaft 54 and a belt, wherein the transmission motor 51, the driving chain wheel 52 and the transmission shaft 54 are arranged on the rack, the driven chain wheel 53 is arranged on the transmission shaft 54, the driving chain wheel 52 is connected with an output shaft of the transmission motor 51, the driven chain wheel 53 is connected with the driving chain wheel 52 through a chain, and each roller of the lifting roller conveying mechanism 5 is connected with the transmission shaft 54 through the belt. When materials are conveyed, the lifting mechanism lifts the lifting type roller conveying mechanism 5 to a position higher than the workbench 6, the transmission motor 51 drives the transmission shaft 54 to rotate, the belt drives the roller of the lifting type roller conveying mechanism 5 to rotate, and conveying of the wooden door is achieved. When processing, driving motor 51 stall, elevating system will over-and-under type roller conveying mechanism 5 falls to being less than the workstation, arranges the timber in carry out processing on workstation 6.
The automatic wooden door hardware hole machining assembly line further comprises a positioning mechanism, the positioning mechanism comprises a bottom surface positioning mechanism, a side surface positioning mechanism, a top surface positioning mechanism and a lower pressing mechanism, the bottom surface positioning mechanism is arranged at one end of the first machining station 1 close to the bottom surface machining mechanism 11, the bottom surface positioning mechanism comprises a lifting bottom surface backer and a first lifting pressing mechanism, a wooden door is conveyed from one end of the first machining station 1 close to the bottom surface machining mechanism 11 to the end far away from the bottom surface machining mechanism 11 during use, when the wooden door is completely conveyed to the first machining station 1, the lifting roller conveying mechanism 5 reverses, the lifting bottom surface backer is lifted, the bottom end of the wooden door is abutted against the lifting bottom surface backer, the lifting roller conveying mechanism 5 descends, and the wooden door falls on the workbench 6 of the first machining station 1, the first lifting type pressing mechanism presses down to stably fix the wooden door. Bottom surface positioning mechanism is used for the bottom surface of timber to add man-hour, and the control timber bottom surface is in the stability of processing is guaranteed to the position on the workstation 6 of first processing station 1. Top surface positioning mechanism sets up side positioning mechanism keeps away from the one end of bottom surface processing agency 11, top surface positioning mechanism with bottom surface positioning mechanism's structure is similar, but does not need when using 5 reversals of over-and-under type roller conveying mechanism only need the top of timber to lean on top surface positioning mechanism, the mechanism that compresses down can be in with the top location of timber on the left surface processing agency to the top of timber processing.
First processing station 1 left surface processing agency and fourth processing station 3 sets up side positioning mechanism on the perpendicular side of timber direction of delivery, side positioning mechanism is including location backer, push pedal and push pedal guiding axle, the location backer with the push pedal sets up respectively in timber direction of delivery's both sides, the push pedal passes through the base slidable and sets up on the push pedal guiding axle, the output shaft of base and push pedal cylinder, the push pedal cylinder and the setting of location backer is in the frame.
The utility model discloses an automatic wooden door hardware hole machining method of an automatic wooden door hardware hole machining assembly line, which comprises the following steps of: s10 over-and-under type roller conveying mechanism 5 carries the timber extremely on the workstation 6 of first processing station 1, after back positioning mechanism carries out end location and side location to the timber, bottom surface machining mechanism 11 and front processing mechanism 12 begin to operate, processes the paint hole, door closer hole, lockhole or the handle hole of the bottom surface of timber, obtains first semi-manufactured goods timber. S20 the cooperation of the lift type roller conveying mechanism 5 of the first processing station 1 and the side processing station is used for conveying the first semi-finished wooden door to the workbench 6 of the side processing station, positioning is carried out through the side positioning mechanism, and then the left side processing mechanism is used for processing the locking groove or the left side bolt hole of the left side of the first semi-finished wooden door to obtain a second semi-finished wooden door. S30 side processing station' S over-and-under type roller conveying mechanism 5 will on second semi-manufactured goods timber carried the workstation 6 of side processing station, carries out the top surface location through top surface positioning mechanism, and it is right to use top surface processing mechanism 24 the paint hole, door closer hole or the guide rail of the top surface of second semi-manufactured goods timber are processed, obtain third semi-manufactured goods timber. S40 slides top surface processing mechanism 24 extremely the side of side processing station raises upset conveying mechanism 4, the side processing station and fourth processing station 3 'S over-and-under type roller conveying mechanism 5 with the cooperation of upset conveying mechanism 4 will third semi-manufactured goods timber is carried extremely on fourth processing station 3' S the workstation 6, it is right through side positioning mechanism third semi-manufactured goods timber is fixed a position, and it is right to use right flank processing mechanism 31 the right flank of third semi-manufactured goods timber to process, accomplishes the processing task.
The above description is only an exemplary embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes that are transformed by the content of the present specification and the attached drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. The utility model provides a timber five metals hole automatic processing assembly line which characterized in that includes:
the bottom surface machining mechanism (11) is arranged at one end of the first machining station (1), and the bottom surface machining mechanism (11) can freely slide at one end of the first machining station (1);
the front face machining mechanism (12) is arranged on one side edge of the first machining station (1), and the front face machining mechanism (12) can freely slide on the side edge of the first machining station (1);
the left side face machining mechanism is arranged on a side face machining station, the left side face machining mechanism is positioned on one side edge of the side face machining station, and the side face machining mechanism can freely slide on the side edge of the side face machining station;
the top surface machining mechanism (24) is arranged at one end, far away from the bottom surface machining mechanism (11), of the side surface machining station, and the top surface machining mechanism (24) can freely slide at one end of the side surface machining station;
the right side face machining mechanism (31) is arranged on a fourth machining station (3), the right side face machining mechanism (31) is located on one side edge of the fourth machining station (3), and the left side face machining mechanism and the right side face machining mechanism (31) are arranged oppositely;
the first machining station (1), the side machining station and the fourth machining station (3) are connected in sequence.
2. The automatic machining production line for the wooden door and the hardware hole as claimed in claim 1, further comprising a turnover conveying mechanism (4) which is arranged at one end of the fourth machining station (3) close to the bottom surface machining mechanism (11), wherein the turnover conveying mechanism (4) is located between the side machining station and the fourth machining station (3).
3. The automatic machining production line for wooden door hardware holes as claimed in claim 2, the left side processing mechanism comprises a first left side processing mechanism (231) and a second left side processing mechanism (232), the side processing stations comprise a second processing station (21) and a third processing station (22), the first left side processing mechanism (231) is arranged on one side of the second processing station (21) in a sliding way, the second left side processing mechanism (232) is arranged on one side of the third processing station (22) in a sliding way, the second processing station (21) is positioned at the output end of the first processing station (1), the output end of the second processing station (21) is positioned at the input end of the third processing station (22), the overturning conveying mechanism (4) is arranged at the input end of the fourth processing station (3).
4. The automatic machining assembly line of wooden door and hardware hole of claim 2, characterized in that the overturning conveying mechanism (4) comprises an overturning cylinder (41), an overturning frame (42) and an overturning roller (43), the overturning cylinder (41) is arranged on the fourth machining station (3), the overturning frame (42) is connected with the fourth machining station (3) through a hinge, an output shaft of the overturning cylinder (41) is connected with the overturning frame (42) through a pin shaft, and the overturning roller (43) is arranged on the overturning frame (42).
5. The automatic machining production line for wooden doors and hardware holes of claim 1 is characterized in that the first machining station (1), the side machining station and the fourth machining station (3) comprise lifting type roller conveying mechanisms (5) and a workbench (6) which are arranged on a frame, the lifting type roller conveying mechanisms (5) are arranged on the frame through lifting mechanisms, and each lifting type roller conveying mechanism (5) comprises: drive motor (51), drive sprocket (52), driven sprocket (53), transmission shaft (54) and belt, drive motor (51) drive sprocket (52) and transmission shaft (54) set up in the frame, driven sprocket (53) set up on transmission shaft (54), drive sprocket (52) with the output shaft of drive motor (51) links to each other, driven sprocket (53) with drive sprocket (52) pass through the chain and connect, every roller of over-and-under type roller conveying mechanism (5) all pass through the belt with transmission shaft (54) link to each other.
6. The automatic machining assembly line for wooden door hardware holes of claim 5, characterized by further comprising a positioning mechanism, wherein the positioning mechanism comprises a bottom surface positioning mechanism, a side surface positioning mechanism, a top surface positioning mechanism and a lower pressing mechanism, the bottom surface positioning mechanism is arranged at one end of the bottom surface machining mechanism (11) close to the first machining station (1), the left side surface machining mechanism and the fourth machining station (3) are arranged on the side edge perpendicular to the wooden door conveying direction, and the top surface positioning mechanism is arranged at one end of the bottom surface machining mechanism (11) far away from the side surface positioning mechanism.
7. The timber five metals hole automatic processing assembly line of claim 6, characterized in that, side positioning mechanism is including location backer, push pedal and push pedal guiding axle, the location backer with the push pedal sets up respectively in timber direction of delivery's both sides, the push pedal passes through the base slidable and sets up on the push pedal guiding axle, the output shaft of base and push pedal cylinder, the push pedal cylinder and the setting of location backer is in the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120397236.9U CN215549469U (en) | 2021-02-23 | 2021-02-23 | Automatic wooden door hardware hole machining assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120397236.9U CN215549469U (en) | 2021-02-23 | 2021-02-23 | Automatic wooden door hardware hole machining assembly line |
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| CN215549469U true CN215549469U (en) | 2022-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120397236.9U Active CN215549469U (en) | 2021-02-23 | 2021-02-23 | Automatic wooden door hardware hole machining assembly line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113427590A (en) * | 2021-02-23 | 2021-09-24 | 江苏国全自动化科技有限公司 | Automatic machining assembly line and machining method for wooden door hardware holes |
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2021
- 2021-02-23 CN CN202120397236.9U patent/CN215549469U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113427590A (en) * | 2021-02-23 | 2021-09-24 | 江苏国全自动化科技有限公司 | Automatic machining assembly line and machining method for wooden door hardware holes |
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