CN215548443U - Assembly line for assembling transformer - Google Patents
Assembly line for assembling transformer Download PDFInfo
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- CN215548443U CN215548443U CN202122048111.8U CN202122048111U CN215548443U CN 215548443 U CN215548443 U CN 215548443U CN 202122048111 U CN202122048111 U CN 202122048111U CN 215548443 U CN215548443 U CN 215548443U
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Abstract
The utility model belongs to the technical field of transformer production equipment, and particularly relates to a transformer assembly line, which comprises an operation platform and an assembly vehicle arranged on the operation platform, wherein the operation platform is of a production line structure, a plurality of supporting legs are arranged below the operation platform, the assembly vehicle moves on the operation platform, the operation platform comprises a platform plate with a concave section and supporting legs arranged below the platform plate, and two parallel rails are arranged on a concave surface in the middle of the platform plate; the assembly vehicle comprises an object carrying plate, wheels matched with the tracks are arranged below the object carrying plate, and a driver is arranged on a wheel shaft between two coaxial wheels of the assembly vehicle; lifting mechanisms are arranged on the operating platform at intervals. According to the assembly line for assembling the transformer, the lifting mechanisms are arranged on the assembly line at intervals, so that the transformer can be lifted when being assembled on the assembly line, the condition that an assembler needs to ascend is further avoided, the personal safety of the assembler is greatly improved, and meanwhile, the working efficiency is indirectly improved.
Description
Technical Field
The utility model belongs to the technical field of transformer production equipment, and particularly relates to a transformer assembly production line.
Background
The conventional transformer comprises a magnetic core, a coil and other parts, and a plurality of processes such as magnetic core feeding, coil feeding, magnetic core bonding, curing and the like are required in the whole production flow. Although a large number of parts can be assembled by robots, many parts are manually assembled on a production line.
The pipelining of current transformer, the workman often need face higher operation environment, adopts the operation of bed hedgehopping ladder to have certain potential safety hazard, and simultaneously, current transformer can not rotate at the transformer on the assembly line, causes some parts to install and needs the workman to visit the body, influences work efficiency.
SUMMERY OF THE UTILITY MODEL
In view of the above, the utility model provides a transformer assembly line, which is used for solving the problems that certain tool positions of the existing transformer assembly line cannot be lifted, an assembly worker needs to ascend and work, and certain potential safety hazards exist, and meanwhile, the transformer cannot rotate and the assembly worker needs to perform unsafe actions of probing.
In order to achieve the purpose, the utility model is realized by the following technical scheme:
the utility model provides a transformer assembly line, which comprises an operation platform and an assembly vehicle arranged on the operation platform, wherein the operation platform is of a production line structure, a plurality of supporting legs are arranged below the operation platform, the assembly vehicle moves on the operation platform, the operation platform comprises a platform plate with a concave section and supporting legs arranged below the platform plate, and two parallel rails are arranged on a concave surface in the middle of the platform plate; the assembly vehicle comprises an object carrying plate, wheels matched with the tracks are arranged below the object carrying plate, and a driver is arranged on a wheel shaft between two coaxial wheels of the assembly vehicle; lifting mechanisms are arranged on the operating platform at intervals.
In the assembly line for assembling the transformer, as a preferred scheme, the lifting mechanism comprises a lifting platform and four hydraulic cylinders arranged below the lifting platform, and the bottoms of the hydraulic cylinders are fixedly arranged on the ground below the operating platform; the lifting platform is provided with a lifting track, and the lifting track corresponds to the track.
In the assembly line for assembling the transformer, as an optimal scheme, four hydraulic cylinders arranged below the lifting platform are connected with the same hydraulic machine through hydraulic pipes, and the four hydraulic cylinders are synchronously controlled.
In the assembly line for assembling a transformer, preferably, the control button of the hydraulic cylinder is provided on a table plate at a position where the lifting table is located.
In the assembly line for assembling the transformer, as a preferred scheme, a power supply and a driving motor are arranged in the driver, the driving motor is connected with the wheel shaft by adopting a gear, and the power supply provides electric energy for the driving motor; the outside of the driver is also provided with a control box, and the control box is provided with a button for controlling the driving motor to work and stop.
In the assembly line for assembling the transformer, as a preferable scheme, the driving motor is a low-speed servo motor; the main shaft of the motor is sleeved with a power-off brake.
In the assembly line for assembling the transformer, as a preferable scheme, the carrying plate is provided with a rotating shaft, and a carrying plate is rotatably connected above the rotating shaft.
In the assembly line for assembling the transformer, as a preferable scheme, a fixing column for fixing the transformer is fixedly connected to the carrying plate or the carrying tray.
The utility model provides a transformer assembly production line, which has the following beneficial effects:
according to the assembly line for assembling the transformer, the lifting mechanisms are arranged on the assembly line at intervals, so that the transformer can be lifted when being assembled on the assembly line, the condition that an assembler needs to ascend is avoided, the personal safety of the assembler is greatly improved, and meanwhile, the working efficiency is indirectly improved;
the power and the driver that assembly vehicle carried through self on the assembly line remove, greatly reduced assembly line system's complexity, the year thing board top of assembly vehicle can the pivoted installation carry the thing dish simultaneously, makes things convenient for the assembly workman to assemble the transformer through rotating to carry the thing dish, improves assembly efficiency.
Drawings
Fig. 1 is a schematic overall structure diagram of a transformer assembly line according to an embodiment of the present invention;
fig. 2 is a schematic end-face structure view of a transformer assembly line according to an embodiment of the present invention;
fig. 3 is a schematic view of a lifting mechanism of a transformer assembly line according to an embodiment of the present invention;
fig. 4 is a schematic structural view of an assembly vehicle of a transformer assembly line according to an embodiment of the present invention;
fig. 5 is a schematic structural view of an assembly vehicle carrying tray of a transformer assembly line according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Exemplary embodiments of the present invention are described in detail with reference to the following drawings.
The reference numbers in the figures denote: 1 is a bedplate, 2 is an object carrying plate, 2-1 is a driver, 2-2 is wheels, 2-3 is a rotating shaft, 2-4 is an object carrying disc, 3 is a supporting leg, 4 is a lifting rail, 5 is a rail, 6 is a lifting platform, 7 is a hydraulic cylinder, and 8 is a transformer.
Exemplary embodiments of the present invention are described below in conjunction with specific cases:
as shown in fig. 1 to 5, the utility model provides a transformer assembly line, which comprises an operation platform and an assembly vehicle arranged on the operation platform, wherein the operation platform is of a pipeline structure, a plurality of supporting legs 3 are arranged below the operation platform, the assembly vehicle moves on the operation platform, the operation platform comprises a bedplate 1 with a concave section and supporting legs 3 arranged below the bedplate 1, every two supporting legs 3 are symmetrically arranged relative to the long center of the bedplate 1, and two parallel rails 5 are arranged on the concave surface in the middle of the bedplate 1; the design is changed, so that the two sides of the bedplate 1 are high, and the assembly vehicle on the track on the bedplate 1 can be protected to a certain extent.
The operating platform is provided with a lifting mechanism at intervals, the lifting mechanism comprises a lifting platform 6 and four hydraulic cylinders 7 arranged below the lifting platform 6, and the bottoms of the hydraulic cylinders 7 are fixedly arranged on the ground below the operating platform; the lifting platform 6 is provided with a lifting rail 4, the lifting rail 4 corresponds to the rail 5, specifically, the rail 5 is cut off at the lifting platform 6 and is replaced by the lifting rail 4 arranged on the lifting platform 6, and two ends of the lifting rail 4 are respectively aligned with the cut-off rails 5; four hydraulic cylinders 7 arranged below the lifting platform 6 are connected with the same hydraulic machine through hydraulic pipes, and the four hydraulic cylinders 7 are synchronously controlled. The control button of the hydraulic cylinder 7 is arranged on the bedplate 1 at the position of the lifting platform 6, and the design is changed to facilitate the operation of the lifting platform by the operator at the station.
For the sake of safety, the lifting table 6 is provided with the level sensor, and as soon as the detection signal of the level sensor is larger than a set value, the hydraulic cylinder 7 is locked, cannot be lifted and cannot be lowered, so that the phenomenon that the assembly vehicle inclines to influence the production safety is avoided.
The assembly vehicle comprises an object carrying plate 2, wheels 2-2 matched with the tracks are arranged below the object carrying plate 2, and a driver 2-1 is arranged on a wheel shaft between the two coaxial wheels 2-2 of the assembly vehicle; a power supply and a driving motor are arranged in the driver 2-1, the driving motor is connected with the wheel shaft through a gear, and the power supply provides electric energy for the driving motor; the outside of the driver is also provided with a control box, and the control box is provided with a button for controlling the driving motor to work and stop. Wherein, the driving motor is a low-speed servo motor; the power-off brake is sleeved on the main shaft of the driving motor, and the design is changed, so that the wheels of the assembly vehicle can be locked under the condition that the assembly vehicle is powered off, and the assembly vehicle is prevented from moving or sliding in the process of assembling a transformer by workers to cause safety accidents.
In the assembly line for assembling the transformer, as a preferable scheme, the object carrying plate 2 is provided with a rotating shaft 2-3, and an object carrying disc 2-4 is rotatably connected above the rotating shaft 2-3. The object carrying plate 2 or the object carrying plate 2-4 is fixedly connected with a fixing column for fixing a transformer or an assembly product.
The working principle is as follows: placing a transformer to be assembled on a carrying plate on an assembly vehicle, controlling a switch of a driver to enable the assembly vehicle to move along a track, and disconnecting a power supply of a driving motor after the assembly vehicle runs on a lifting track of a lifting mechanism to enable wheels of the assembly vehicle to be locked on the lifting track; according to the assembly requirement, the hydraulic cylinder is operated to lower the lifting platform, so that the assembly vehicle is driven to lower, the transformer can be conveniently assembled by workers, and the loading disc is rotated, so that the assembly on the side of the transformer in the center line of the rail can be conveniently carried out; after the station operation is completed, the operation lifting platform is lifted upwards, so that the moving rail is aligned with the rail. And operating a drive motor switch on the assembly vehicle to unlock the power-off brake and enable the drive motor to drive the assembly vehicle to move towards the rear station of the assembly line.
The driving motor can be controlled by a delay switch, and the delay disconnection distance is set according to the distance between stations and the speed of the assembly vehicle, so that the safe running of the assembly vehicle can be better ensured; meanwhile, a limit switch is arranged on a lifting platform of the lifting mechanism, the lifting track of the limit switch on the lifting platform is aligned with the track and then acts, the hydraulic cylinder is cut off to continue rising, and therefore the lifting track can be aligned with the track better, and production accidents are avoided.
Finally, it should also be noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The principle and the implementation of the present invention are explained above by applying specific examples, and the above description of the embodiments is only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (8)
1. The utility model provides an assembly line is used in transformer assembly, includes the operation panel and sets up the assembly vehicle on the operation panel, and the operation panel is pipelined structure, and the operation panel below is provided with many with supporting leg, and the assembly vehicle removes its characterized in that on the operation panel: the operating table comprises a bedplate with a concave section and supporting legs arranged below the bedplate, and two parallel rails are arranged on a concave surface in the middle of the bedplate; the assembly vehicle comprises an object carrying plate, wheels matched with the tracks are arranged below the object carrying plate, and a driver is arranged on a wheel shaft between two coaxial wheels of the assembly vehicle; lifting mechanisms are arranged on the operating platform at intervals.
2. The assembly line for transformers according to claim 1, characterized in that: the lifting mechanism comprises a lifting platform and four hydraulic cylinders arranged below the lifting platform, and the bottoms of the hydraulic cylinders are fixedly arranged on the ground below the operating platform; the lifting platform is provided with a lifting track, and the lifting track corresponds to the track.
3. The transformer assembly line of claim 2, wherein: four hydraulic cylinders arranged below the lifting platform are connected with the same hydraulic machine through hydraulic pipes and are synchronously controlled.
4. The transformer assembly line of claim 2, wherein: and a control button of the hydraulic cylinder is arranged on the bedplate at the position of the lifting platform.
5. The assembly line for transformers according to claim 1, characterized in that: a power supply and a driving motor are arranged in the driver, the driving motor is connected with the wheel shaft through a gear, and the power supply provides electric energy for the driving motor; the outside of the driver is also provided with a control box, and the control box is provided with a button for controlling the driving motor to work and stop.
6. The assembly line for transformers according to claim 5, characterized in that: the driving motor is a low-speed servo motor; the main shaft of the motor is sleeved with a power-off brake.
7. The assembly line for transformers according to claim 1, characterized in that: the carrying plate is provided with a rotating shaft, and a carrying plate is rotatably connected above the rotating shaft.
8. The transformer assembly line of claim 7, wherein: and the object carrying plate or the object carrying plate is fixedly connected with a fixing column for fixing the transformer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122048111.8U CN215548443U (en) | 2021-08-28 | 2021-08-28 | Assembly line for assembling transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122048111.8U CN215548443U (en) | 2021-08-28 | 2021-08-28 | Assembly line for assembling transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215548443U true CN215548443U (en) | 2022-01-18 |
Family
ID=79843493
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122048111.8U Active CN215548443U (en) | 2021-08-28 | 2021-08-28 | Assembly line for assembling transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215548443U (en) |
-
2021
- 2021-08-28 CN CN202122048111.8U patent/CN215548443U/en active Active
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