CN215522313U - Nylon clutch oil pipe assembly - Google Patents
Nylon clutch oil pipe assembly Download PDFInfo
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- CN215522313U CN215522313U CN202120400198.8U CN202120400198U CN215522313U CN 215522313 U CN215522313 U CN 215522313U CN 202120400198 U CN202120400198 U CN 202120400198U CN 215522313 U CN215522313 U CN 215522313U
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- oil pipe
- clutch oil
- nylon
- clutch
- pipe assembly
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- Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
Abstract
The utility model belongs to the technical field of automobiles, and particularly relates to a nylon clutch oil pipe assembly. The assembly comprises an O-shaped sealing ring, a second quick joint and a clutch oil pipe; two ends of the clutch oil pipe are spliced and fixed with the second quick connector; and the O-shaped sealing ring is sleeved in the annular groove on the second quick connector. The hydraulic transmission device has the advantages of few parts, convenience in manufacturing, light weight, low cost, simplicity and labor saving in loading, high hydraulic transmission efficiency, safe and reliable performance and the like, is suitable for batch production, and solves the problems of complex structure, more machining procedures, low hydraulic transmission efficiency, heavier weight, higher cost, complex loading and the like of the existing clutch oil pipe assembly.
Description
Technical Field
The utility model belongs to the technical field of automobiles, and particularly relates to a nylon clutch oil pipe assembly.
Background
At present, in passenger car development and market application, a clutch oil pipe assembly adopts materials and structures of a metal pipe, a rubber hose and the metal pipe, and has the problems of complex structure, large number of parts, complex machining procedures, low hydraulic transmission efficiency, heavier mass, higher cost, complex loading and the like, so that the requirements of the increasingly developed automobile industry on light weight, high efficiency, cost and the like cannot be met.
Fig. 1 is a schematic structural diagram of a common clutch oil pipe assembly design in current passenger car development and market application, and the main parts include: 1-1 part of a sealing ring, 2-1 part of a first quick connector, 3-1 part of a metal pipe, 4-1 part of a steel connector and 5-1 part of a rubber hose. In design, a sealing ring 1-1 is sleeved at the end part of a first quick coupling 2-1, the first quick coupling 2-1 is clamped on a metal pipe 3-1, and the metal pipe 3-1 is connected with a rubber hose 5-1 through a steel joint 4-1 in a buckling manner. The sealing ring 1-1 is formed by injection molding of EPDM, the first quick connector 2-1 is formed by injection molding of PA66+ G35 materials, the metal pipe 3-1 is formed by bending and forming of a double-layer reel pipe TDW-Z25-F4.76, the steel connector 4-1 is formed by stamping of ML08AL, and the rubber hose is formed by thermoforming of EPDM with a woven layer. The arrangement is that the rubber hose is connected between the two metal pipes 3-1, which is equivalent to the arrangement between the power assembly and the vehicle body longitudinal beam on the whole vehicle, because the vibration of the power assembly relative to the vehicle body longitudinal beam is compensated through the length and the elastic deformation of the rubber hose. However, the expansion rate of the rubber hose is large, so that the hydraulic stroke transmission efficiency is low, and is usually about 80%.
Disclosure of Invention
The utility model provides a nylon clutch oil pipe assembly with a simple structure, which has the advantages of small number of parts, convenience in manufacturing, light weight, low cost, simplicity and convenience in loading, labor saving, high hydraulic transmission efficiency, safe and reliable performance and the like, is suitable for batch production, and solves the problems of complex structure, more processing procedures, low hydraulic transmission efficiency, heavier weight, higher cost, complex loading and the like of the existing clutch oil pipe assembly.
The technical scheme of the utility model is described as follows by combining the attached drawings:
a nylon clutch oil pipe assembly comprises an O-shaped sealing ring 1, a second quick joint 2 and a clutch oil pipe 3; two ends of the clutch oil pipe 3 are spliced and fixed with the second quick connector 2; the O-shaped sealing ring 1 is sleeved in the annular groove on the second quick connector 2.
The number of the O-shaped sealing rings 1 and the number of the second quick connectors 2 are both 2.
The O-shaped sealing ring 1 is made of EPDM, and the outer diameter is phi 9.8 +/-0.1 mm.
The second quick joint 2 is formed by injection molding through PA12 or PA610-GF 20.
The clutch oil pipe 3 is formed by extruding nylon material PA11 or PA610, the outer diameter of the pipe is phi 8mm, and the wall thickness is 2 mm.
The clutch oil pipe 3 has three fixed points on the whole vehicle, wherein one fixed point is arranged on the transmission 4, the other two fixed points are arranged on the vehicle body longitudinal beam or two fixed points are arranged on the transmission 4, and the other fixed point is arranged on the vehicle body longitudinal beam; the clutch oil pipe 3 is fixed through a clutch oil pipe clamp 5.
The utility model has the beneficial effects that:
1) the hydraulic transmission device has the advantages of simple structure, small number of parts, convenience in manufacturing, light weight, low cost, simplicity and labor saving in loading, high hydraulic transmission efficiency, safe and reliable performance and the like, and is suitable for batch production;
2) the hydraulic transmission efficiency of the hydraulic clutch can reach 93%, the hydraulic transmission efficiency is about 13% higher than that of a clutch oil pipe assembly generally applied in the current market, the weight is reduced by about 70% compared with that of a common clutch oil pipe assembly with the same length, and the cost is reduced by about 40% compared with that of a common clutch oil pipe assembly with the same length;
3) the O-shaped sealing ring 1 adopts EPDM, so that the sealing performance is good, the temperature resistance is good, the explosion resistance and the brake fluid resistance are realized;
4) the second quick connector 2 has the advantages of good sealing performance, good temperature resistance, explosion resistance and brake fluid resistance.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a conventional clutch oil pipe;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic illustration of an explosive structure according to the present invention;
fig. 4 is a schematic view of the mounting structure of the present invention.
In the figure: 1-1, sealing rings; 2-1, a first quick coupling; 3-1, a metal tube; 4-1, steel joints; 5-1, rubber hose; 1. an O-shaped sealing ring; 2. a second quick coupling; 3. a clutch oil tube; 4. a transmission; 5. a clutch oil pipe clamp; 6. a body rail; 7. a hydraulic release bearing; 8. the clutch master cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 2 and 3, the nylon clutch oil pipe assembly comprises an O-ring 1, a second quick coupling 2 and a clutch oil pipe 3.
The number of the O-shaped sealing rings 1 and the number of the second quick connectors 2 are both 2.
The O-shaped sealing ring 1 is a standard part, adopts German Parker company or products with the same quality, meets the standard E0540-80, is made of EPDM, and has the advantages of good sealing performance, good temperature resistance, explosion resistance and brake fluid resistance.
The O-shaped sealing ring 1 is sleeved in the annular groove on the second quick connector 2, and the outer diameter of the O-shaped sealing ring 1 after assembly is phi 9.8 +/-0.1.
The second quick connector 2 is formed by injection molding of PA12 or PA610-GF20, and has the advantages of good sealing performance, good temperature resistance, explosion resistance and brake fluid resistance. The O-shaped sealing ring 1 is sleeved at one end of the second quick connector 2, the other end of the second quick connector is fixedly welded with the clutch oil pipe 3 after being spliced, the welding strength is high, and the sealing performance is good.
The clutch oil pipe 3 is formed by extruding nylon material PA11 or PA610, and has the advantages of pipe outer diameter phi 8, wall thickness 2, light weight, good elasticity, small expansion amount, good sealing performance, explosion resistance, good temperature resistance and brake fluid resistance. The clutch oil tube 3 is an elastic tube having strong elasticity.
The pipeline direction of the clutch oil pipe 3 is arranged according to the installation point of the whole vehicle and the space of the engine room, the vibration of the clutch oil pipe 3 caused by the vibration of the power assembly relative to the vehicle body longitudinal beam 6 is considered, the structure is designed into a V shape between the power assembly and the vehicle body longitudinal beam, the length of the V shape is determined according to calculation, and the clutch oil pipe has the advantages of convenience in arrangement, large elastic deformation, small stress and the like.
Referring to fig. 4, the fixed point of the clutch oil pipe 3 on the whole vehicle is designed according to 3 fixed points, 1 fixed point on the transmission 4, 2 fixed points on the vehicle body longitudinal beam 6 (or 2 fixed points on the transmission and 1 fixed point on the vehicle body longitudinal beam), and the pipe axes of two fixed points on the vehicle body longitudinal beam 6 (or 2 fixed points on the transmission 2) are designed to be parallel as much as possible or the included angle is reduced as much as possible, so that the rotating envelope formed by the clutch oil pipe 3 on the vehicle body longitudinal beam 6 (or on the transmission 4) due to the vibration of the power assembly can be reduced, and the interference is avoided. The clutch oil pipe 3 is fixed on the whole vehicle through a clutch oil pipe clamp 5.
Referring to fig. 4, during loading, the second quick coupling 2 with the O-ring seals 1 at the two ends of the clutch oil pipe assembly is inserted into the interfaces of the hydraulic release bearing 7 or the clutch slave cylinder and the clutch master cylinder 8, respectively, and a "click" sound is generated during the insertion, which indicates that the snap springs on the interfaces of the hydraulic release bearing 7 or the clutch slave cylinder and the clutch master cylinder 8 are clamped into the clamping ring groove on the second quick coupling 2, and are assembled in place, and the O-ring seals 1 are simultaneously filled in the matching positions of the second quick coupling 2 and the hydraulic release bearing 7 or the clutch slave cylinder and the clutch master cylinder 1 to play a role in sealing; the clutch oil pipe 3 on the clutch oil pipe assembly is required to be clamped into the fixing holes of the clutch oil pipe clamp 5 on the transmission 4 and the vehicle body longitudinal beam 6.
The working principle is as follows: the clutch oil pipe assembly is connected with the clutch main cylinder 1 and the hydraulic release bearing 7 or the clutch slave cylinder to form a part of a clutch hydraulic control mechanism (brake fluid is filled in a pipeline), hydraulic pressure and stroke are transmitted, when the clutch is released, the hydraulic pressure and the stroke output by the clutch pedal and the clutch main cylinder are transmitted in the forward direction, and when the clutch is combined, the hydraulic pressure and the stroke output by the clutch and the clutch hydraulic release bearing 7 or the clutch slave cylinder are transmitted in the reverse direction, so that the separation and the combination of the clutch are realized.
The clutch oil pipe assembly of the utility model transmits hydraulic pressure, has stable and reliable stroke, convenient and labor-saving loading, improves the efficiency and saves the time.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the scope of the present invention is not limited to the specific details of the above embodiments, and any person skilled in the art can equally and equally replace or change the technical solution of the present invention and the inventive concept within the technical scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the utility model is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.
Claims (6)
1. A nylon clutch oil pipe assembly is characterized by comprising an O-shaped sealing ring (1), a second quick joint (2) and a clutch oil pipe (3); two ends of the clutch oil pipe (3) are spliced and fixed with the second quick connector (2); the O-shaped sealing ring (1) is sleeved in the annular groove on the second quick joint (2).
2. The nylon clutch oil pipe assembly according to claim 1, wherein the number of the O-shaped sealing rings (1) and the number of the second quick connectors (2) are both 2.
3. The nylon clutch oil pipe assembly according to claim 1, wherein the O-shaped sealing ring (1) is made of EPDM and has an outer diameter of 9.8 mm plus or minus 0.1 mm.
4. The nylon clutch oil tube assembly of claim 1, wherein the second quick connector (2) is injection molded using PA12 or PA610-GF 20.
5. The nylon clutch oil pipe assembly according to claim 1, wherein the clutch oil pipe (3) is formed by extrusion of a nylon material PA11 or PA610, the outer diameter of the pipe is phi 8mm, and the wall thickness of the pipe is 2 mm.
6. The nylon clutch oil pipe assembly according to claim 1, characterized in that the clutch oil pipe (3) has three fixing points on the whole vehicle, one of which is on the transmission (4), the other two are on the vehicle body longitudinal beam or two are on the transmission (4), and the other is on the vehicle body longitudinal beam; the clutch oil pipe (3) is fixed through a clutch oil pipe clamp (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120400198.8U CN215522313U (en) | 2021-02-23 | 2021-02-23 | Nylon clutch oil pipe assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120400198.8U CN215522313U (en) | 2021-02-23 | 2021-02-23 | Nylon clutch oil pipe assembly |
Publications (1)
Publication Number | Publication Date |
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CN215522313U true CN215522313U (en) | 2022-01-14 |
Family
ID=79799579
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202120400198.8U Active CN215522313U (en) | 2021-02-23 | 2021-02-23 | Nylon clutch oil pipe assembly |
Country Status (1)
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CN (1) | CN215522313U (en) |
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2021
- 2021-02-23 CN CN202120400198.8U patent/CN215522313U/en active Active
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