CN215521223U - Air compressor machine energy consumption monitoring system - Google Patents
Air compressor machine energy consumption monitoring system Download PDFInfo
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- CN215521223U CN215521223U CN202121428031.9U CN202121428031U CN215521223U CN 215521223 U CN215521223 U CN 215521223U CN 202121428031 U CN202121428031 U CN 202121428031U CN 215521223 U CN215521223 U CN 215521223U
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Abstract
The utility model relates to an air compressor energy consumption monitoring system, belonging to the technical field of air compressor energy consumption monitoring; the technical problem to be solved is as follows: the improvement of the hardware structure of the air compressor energy consumption monitoring system is provided; the technical scheme for solving the technical problems is as follows: the air storage tank is connected with an air inlet of the air compressor through a pipeline, the air storage tank further comprises a control cabinet arranged on one side of the air compressor, a control circuit board is arranged inside the control cabinet, a microcontroller is arranged on the control circuit board, an operation panel and a display screen are arranged on the surface of the control cabinet, the microcontroller is respectively connected with the operation panel, the display screen, a power meter, a temperature sensor, a pressure sensor and a gas flow meter through wires, the microcontroller is also connected with a storage module and an alarm module through wires, and the microcontroller is communicated with a local server through a wireless communication module; the utility model is applied to the air compressor.
Description
Technical Field
The utility model discloses an air compressor energy consumption monitoring system, and belongs to the technical field of air compressor energy consumption monitoring systems.
Background
An air compressor, called an air compressor for short, is a device for compressing air, and is a device for compressing air by utilizing electric energy to apply work to compress air to generate high pressure to drive other mechanical devices to operate. The air compressor is also applied to a coal mine, but the energy consumption of the air compressor needs to be monitored in real time because the air compressor needs to consume electric energy to do work and pressurize, and for the air compressor driven by the motor, the energy consumption can be regarded as electricity consumption which is generally related to air inlet pressure, isothermal efficiency of an air pump, exhaust pressure and exhaust quantity. Therefore, in order to ensure the normal operation of the air compressor, the energy consumption of the air compressor needs to be monitored in real time according to controllable factors and uncontrollable factors.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model aims to solve the technical problems that: the improvement of the hardware structure of the air compressor energy consumption monitoring system is provided.
In order to solve the technical problems, the utility model adopts the technical scheme that: the utility model provides an air compressor machine power consumption monitoring system, includes air compressor machine, gas holder, and the gas holder passes through the air inlet of pipeline and air compressor machine and links to each other, still including setting up the switch board in air compressor machine one side, the inside control circuit board that is provided with of switch board, the last microcontroller that is provided with of control circuit board, the switch board surface is provided with operating panel and display screen, microcontroller passes through the wire and links to each other with operating panel, display screen, dynamometer, temperature sensor, pressure sensor, gas flowmeter respectively, and wherein the dynamometer is installed at the power inlet end of air compressor machine, monitors the power consumption of air compressor machine, and temperature sensor installs on the admission line of air compressor machine and gives vent to anger the pipeline, monitors the admission temperature and the temperature of giving vent to anger of air compressor machine, and pressure sensor installs on the admission line of air compressor machine, give vent to anger pipeline and gas holder, to the admission pressure of air compressor machine, Monitoring the gas outlet pressure and the pressure of a gas storage tank, wherein a gas flowmeter is arranged on the gas storage tank and is used for monitoring the gas consumption in the gas storage tank;
the microcontroller is also connected with the storage module and the alarm module through wires and is communicated with the local server through the wireless communication module.
The operation panel is provided with a control button and an operation keyboard, wherein the operation button comprises a start-stop button and an emergency-stop button of the air compressor.
The wireless communication module specifically adopts a router or a wireless network card.
The controller is characterized in that the microcontroller is specifically used for controlling a chip model to be TMS320F2812, the power meter is specifically used for controlling a power meter to be WB9128-1, the temperature sensor is specifically used for controlling a temperature to be DS18B20, the pressure sensor is specifically used for controlling a MIK-P300 pressure transmitter, the gas flowmeter is specifically used for controlling a gas flow meter to be CQ-80L, the storage control chip model used by the storage module is 24C64, and the alarm module is specifically used for providing an audible and visual alarm.
The control cabinet is internally provided with a rechargeable lithium battery for providing power for the control circuit board, the control cabinet is further provided with a charging interface, and the rechargeable lithium battery is charged by connecting commercial power with the charging interface.
Compared with the prior art, the utility model has the beneficial effects that: according to the air compressor energy consumption monitoring system provided by the utility model, the sensors for measuring the electricity consumption, the air consumption and the air pressure of the air compressor are arranged on the air compressor, so that the energy consumption of the air compressor is monitored in real time, the running state of the air compressor can be known in time through the real-time monitoring of the energy consumption of the air compressor, the running mode of the air compressor can be adjusted in time, and the energy consumption level of the system is reduced.
Drawings
The utility model is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the circuit structure of the present invention;
FIG. 3 is a circuit diagram of a microcontroller according to the present invention;
in the figure: the system comprises an air compressor, a gas storage tank, a control cabinet, an operation panel, a display screen, a power meter, a temperature sensor, a pressure sensor, a gas flowmeter, a charging interface, a microcontroller, a storage module, an alarm module, a wireless communication module and a local server, wherein the air compressor is 1, the gas storage tank is 2, the control cabinet is 3, the operation panel is 4, the display screen is 5, the power meter is 6, the temperature sensor is 7, the pressure sensor is 8, the gas flowmeter is 9, the charging interface is 10, the microcontroller is 11, the storage module is 12, the alarm module is 13, the wireless communication module is 14 and the local server is 15.
Detailed Description
As shown in fig. 1 to 3, the air compressor energy consumption monitoring system of the present invention comprises an air compressor 1, an air storage tank 2, the air storage tank 2 is connected with an air inlet of the air compressor 1 through a pipeline, the air compressor energy consumption monitoring system further comprises a control cabinet 3 arranged on one side of the air compressor 1, a control circuit board is arranged inside the control cabinet 3, a microcontroller 11 is arranged on the control circuit board, an operation panel 4 and a display screen 5 are arranged on the surface of the control cabinet 3, the microcontroller 11 is respectively connected with the operation panel 4, the display screen 5, a power meter 6, a temperature sensor 7, a pressure sensor 8 and a gas flow meter 9 through conducting wires, wherein the power meter 6 is arranged at a power supply inlet end of the air compressor 1 to monitor the power consumption of the air compressor 1, the temperature sensor 7 is arranged on an air inlet pipeline and an air outlet pipeline of the air compressor to monitor the air inlet temperature and the air outlet temperature of the air compressor, the pressure sensor 8 is arranged on an air inlet pipeline, an air outlet pipeline and an air storage tank of the air compressor, and is used for monitoring the air inlet pressure, the air outlet pressure and the air storage tank pressure of the air compressor, and the gas flowmeter 9 is arranged on the air storage tank and is used for monitoring the gas consumption in the air storage tank;
the microcontroller 11 is also connected with the storage module 12 and the alarm module 13 through wires, and the microcontroller 11 communicates with the local server 15 through the wireless communication module 14.
And the operating panel 4 is provided with a control button and an operating keyboard, wherein the operating button comprises a start-stop button and an emergency-stop button of the air compressor.
The wireless communication module 14 specifically adopts a router or a wireless network card.
The control chip model that microcontroller 11 specifically adopted is TMS320F2812, power meter 6 specifically adopts the model to be WB9128-1, temperature sensor 7 specifically adopts the model to be DS18B20, pressure sensor 8 specifically adopts the model to be MIK-P300 pressure transmitter, gas flowmeter 9 specifically adopts the model to be CQ-80L, the storage control chip model that storage module 12 adopted is 24C64, alarm module 13 specifically adopts audible-visual annunciator.
The inside rechargeable lithium cell that is used for providing the power for control circuit board that is provided with of switch board 3, still be provided with the interface 10 that charges on the switch board 3, connect the commercial power through the interface 10 that charges and charge for the lithium cell.
The energy consumption monitoring system of the air compressor provided by the utility model is mainly characterized in that a sensor for monitoring the energy consumption of the air compressor is arranged on the air compressor, data collected by the sensor is collected on the control cabinet 3 and displayed on the display screen 5, and meanwhile, an operator can calculate the energy consumption of the air compressor and then timely adjust the operation mode of the air compressor according to the fed-back data of the sensor, so that the real-time monitoring of the energy consumption of the air compressor is realized.
The utility model mainly monitors the electricity consumption, the gas consumption and the gas consumption pressure of an air compressor 1, wherein the electricity consumption is collected through a power meter 6 arranged at the power end of the air compressor 1, or the electricity consumption in the air compressor 1 can be collected through an electric energy meter, the gas consumption is collected through a gas flow meter 9 arranged on a gas storage tank 2, the gas consumption pressure data is collected through pressure sensors 8 arranged on an air inlet pipe, an air outlet pipe and the gas storage tank 2 of the air compressor, and meanwhile, the utility model also collects the operating temperature of the air compressor through arranging temperature sensors 7 on the air inlet pipe and the air outlet pipe of the air compressor as auxiliary data for analyzing the energy consumption of the air compressor.
The microcontroller 11 is arranged in the control cabinet 3 to receive data acquired by the sensor, meanwhile, the microcontroller 11 can judge the threshold value of the acquired sensor data to determine whether the current operation of the air compressor is abnormal, when the judgment threshold value exceeds the normal operation range, the alarm module 13 can give an alarm, the alarm module can be specifically set as an on-site audible and visual alarm or can be set as a mode capable of reminding workers by short messages, wherein the short message alarm needs to be realized by arranging a GSM module in the control cabinet; meanwhile, energy consumption data of the real-time air compressor operation collected by the sensor can be stored in the storage module 13, the sensor data can be uploaded to the cloud server 15 through the wireless communication module 14 for data storage, and a worker can access and inquire historical data through the operation panel on the operation panel 4.
Further, the utility model can also realize that the micro-control 11 and the cloud server 15 are communicated with the mobile terminal through the wireless communication module 14, and the energy consumption condition of the operation of the air compressor can be checked in real time by arranging a corresponding monitoring platform at the mobile terminal.
The energy consumption monitoring system can monitor the energy consumption of the air compressor in real time, so that a worker can know the operation condition of the air compressor in real time and adjust the operation mode of the air compressor in time, and the air compressor can work in the mode with the minimum energy consumption.
It should be noted that, regarding the specific structure of the present invention, the connection relationship between the modules adopted in the present invention is determined and can be realized, except for the specific description in the embodiment, the specific connection relationship can bring the corresponding technical effect, and the technical problem proposed by the present invention is solved on the premise of not depending on the execution of the corresponding software program.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (5)
1. The utility model provides an air compressor machine energy consumption monitoring system, includes air compressor machine (1), gas holder (2), and gas holder (2) link to each other its characterized in that through the air inlet of pipeline with air compressor machine (1): still including setting up switch board (3) in air compressor machine (1) one side, switch board (3) inside is provided with control circuit board, the last microcontroller (11) that is provided with of control circuit board, switch board (3) surface is provided with operating panel (4) and display screen (5), microcontroller (11) link to each other with operating panel (4), display screen (5), dynamometer (6), temperature sensor (7), pressure sensor (8), gas flowmeter (9) respectively through the wire, wherein power meter (6) are installed at the power inlet end of air compressor machine (1), monitor the power consumption of air compressor machine (1), temperature sensor (7) are installed on the admission line of air compressor machine and the pipeline of giving vent to anger, monitor the inlet air temperature and the temperature of giving vent to anger of air compressor machine, pressure sensor (8) install the admission line of air compressor machine, The air compressor is characterized in that air inlet pressure, air outlet pressure and air storage tank pressure of the air compressor are monitored on an air outlet pipeline and an air storage tank, and a gas flowmeter (9) is arranged on the air storage tank and used for monitoring the gas consumption in the air storage tank;
the microcontroller (11) is also connected with the storage module (12) and the alarm module (13) through wires, and the microcontroller (11) is communicated with the local server (15) through the wireless communication module (14).
2. The air compressor machine energy consumption monitoring system of claim 1, characterized in that: and the operating panel (4) is provided with a control button and an operating keyboard, wherein the operating button comprises a start-stop button and an emergency-stop button of the air compressor.
3. The air compressor machine energy consumption monitoring system of claim 1, characterized in that: the wireless communication module (14) specifically adopts a router or a wireless network card.
4. The air compressor machine energy consumption monitoring system of claim 1, characterized in that: the controller chip model that microcontroller (11) specifically adopted is TMS320F2812, power meter (6) specifically adopts the model to be WB9128-1, temperature sensor (7) specifically adopts the model to be DS18B20, pressure sensor (8) specifically adopts the model to be MIK-P300 pressure transmitter, gas flowmeter (9) specifically adopts the model to be CQ-80L, the storage control chip model that storage module (12) adopted is 24C64, alarm module (13) specifically adopts audible-visual annunciator.
5. The air compressor machine energy consumption monitoring system of claim 1, characterized in that: the control cabinet (3) is internally provided with a rechargeable lithium battery for providing a power supply for the control circuit board, the control cabinet (3) is further provided with a charging interface (10), and the rechargeable lithium battery is charged by connecting a mains supply through the charging interface (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121428031.9U CN215521223U (en) | 2021-06-25 | 2021-06-25 | Air compressor machine energy consumption monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121428031.9U CN215521223U (en) | 2021-06-25 | 2021-06-25 | Air compressor machine energy consumption monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215521223U true CN215521223U (en) | 2022-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121428031.9U Active CN215521223U (en) | 2021-06-25 | 2021-06-25 | Air compressor machine energy consumption monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215521223U (en) |
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2021
- 2021-06-25 CN CN202121428031.9U patent/CN215521223U/en active Active
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