CN215516643U - Box pump station of unloading of syrup - Google Patents
Box pump station of unloading of syrup Download PDFInfo
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- CN215516643U CN215516643U CN202120996972.6U CN202120996972U CN215516643U CN 215516643 U CN215516643 U CN 215516643U CN 202120996972 U CN202120996972 U CN 202120996972U CN 215516643 U CN215516643 U CN 215516643U
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Abstract
The utility model discloses a syrup box type discharging pump station which comprises a box body capable of moving and transferring integrally, wherein a discharging system for pumping out and heating vehicle-mounted syrup and finally pumping the syrup to a sugar storage tank is arranged in the box body, a sterile hot air system for conveying sterile hot air into the sugar storage tank and filling the space which is not filled with sugar in the sugar storage tank with positive pressure is also arranged in the box body, and the sterile hot air system comprises an air inlet arranged on the box wall, and a primary filter, a fan, an ultraviolet irradiator, a medium-efficiency filter, an air heater and a high-efficiency filter which are sequentially connected through air pipes. This box pump station of unloading of syrup can accomplish the pumping work that shifts customer's sugar storage tank with on-vehicle syrup, and the pump station of unloading can store up whole transfer between the sugar storage tank at a plurality of customers, and the idle time of equipment is few, the high-usage to, this box pump station of unloading of syrup can also carry out aseptic hot-blast to filling in the sugar storage tank, reduces the risk that the syrup is by microbial contamination.
Description
Technical Field
The utility model relates to a discharging device for transferring syrup in a tank container or a container liquid bag into a syrup storage tank, in particular to a box-type discharging pump station capable of moving and transferring integrally.
Background
High fructose corn syrup is starch syrup prepared by hydrolyzing and isomerizing vegetable starch, and is an important sweetener. The high fructose syrup is usually transported by adopting a tank container or a container liquid bag, after the syrup reaches a destination, the vehicle-mounted high fructose syrup needs to be unloaded into a storage tank of a client, and because crystallization can occur when the temperature of the high fructose syrup is reduced, the fluidity is poor, so a special receiving system needs to be used when the high fructose syrup is received, the vehicle-mounted syrup is heated to 27-35 ℃, and then the vehicle-mounted syrup is pumped into the syrup storage tank of the client. Because customers usually receive the high fructose corn syrup regularly, a syrup receiving system specially constructed for receiving the high fructose corn syrup is idle for most of the time, the utilization rate of equipment is low, a large amount of funds are occupied, idle equipment is more easily polluted by microorganisms, and the daily cleaning and maintenance cost is higher. In addition, the sugar storage tank in the prior art does not have a positive pressure sterile air filling system, and a certain amount of microorganisms are carried in the air entering the sugar storage tank from the outside and are easy to reproduce in the environment in the sugar storage tank, so that syrup in the tank is polluted, and great food safety hazards exist.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is: the utility model provides a box pump station of unloading of syrup, this box pump station of unloading of syrup can accomplish the pumping operation who transfers on-vehicle syrup to customer's sugar storage tank, and the pump station of unloading can store up whole transfer between the sugar storage tank at a plurality of customers, and the idle time of equipment is few, the high-usage to, this box pump station of unloading of syrup can also carry out aseptic hot-blast packing in to the sugar storage tank, reduces the risk that the syrup was polluted by the microorganism.
The technical scheme for solving the technical problem is as follows: the utility model provides a box pump station of unloading of syrup, is equipped with in the box with on-vehicle syrup take out, heating, final pump sending to the system of unloading of storing up the sugar jar including the box that can the moving as a whole, transport aseptic hot-blast, carry out the aseptic hot-blast system that the malleation was filled to the flourishing sugar space of storage sugar jar in still being equipped with in the box, aseptic hot-blast system is including setting up the air intake on the tank wall to and just imitate filter, fan, ultraviolet irradiator, well effect filter, air heater, high efficiency filter who is connected in order by the tuber pipe.
As a further improvement of the utility model: the discharging system comprises a syrup pump and a sugar-water heat exchanger which are sequentially connected through a sugar conveying pipeline.
As a further improvement of the utility model: the box body is also internally provided with a hot water circulating supply device which provides working hot water for the sugar-water heat exchanger.
As a further improvement of the utility model: the hot water circulating supply device comprises a hot water circulating loop and a steam heating device, wherein the hot water circulating loop is composed of a sugar-water heat exchanger, a water storage tank, a circulating water pump and a steam-water heat exchanger which are sequentially connected through a water pipe, and the steam heating device is composed of a steam supply pipeline, a steam-water heat exchanger and a condensed water pipeline which are connected.
As a further improvement of the utility model: the air heater is an electric heater or a steam-air heat exchanger connected with the steam-water heat exchanger in parallel.
As a further improvement of the utility model: the hot water circulation loop is also connected with a sugar storage tank heating circulation branch for supplying hot water to a syrup heating device in the sugar storage tank.
As a further improvement of the utility model: a syrup filter is arranged in the syrup conveying pipeline at the side of the syrup inlet of the syrup pump.
As a further improvement of the utility model: the water storage tank is connected with a water replenishing pipe for replenishing circulating water for the hot water circulation loop.
As a further improvement of the utility model: the side wall of the box body is provided with a special interface for quickly connecting each system or device in the box body with steam, air, water, syrup and a power supply outside the box body.
As a further improvement of the utility model: an automatic control system is arranged in the box body, the automatic control system comprises a central processing unit, a data acquisition device and an execution device, the central processing unit receives data output by the data acquisition device, performs operation processing on the data, and sends various instructions to an actuator according to operation results; the data acquisition device is a pressure sensor, a temperature sensor and a flow sensor which are arranged on a water pipeline, a steam pipeline, a syrup pipeline and a hot air pipeline; the executing device is an electric or pneumatic valve arranged on water, steam, syrup and hot air pipelines.
Has the advantages that: the syrup box type unloading pump station has the advantages of less idle time of equipment and high utilization rate because the syrup box type unloading pump station is internally provided with the sterile hot air system, and a positive pressure environment is established in the vacant space in the sugar storage tanks of customers by utilizing the sterile hot air system, so that untreated bacteria-carrying air outside can be effectively prevented from entering the sugar storage tanks to pollute the syrup, the risk of polluting the syrup is reduced, and the safe storage period of the syrup in the sugar storage tanks is prolonged, moreover, the temperature of the syrup can not be reduced after the sterile hot air with a certain temperature enters the sugar storage tank, and the influence of the sterile hot air on the temperature of the syrup is avoided. Because the syrup is heated by steam and then by water, the temperature of the syrup is increased, the temperature is easier to control when the syrup is heated, the fluctuation range of the syrup temperature is smaller, and the color change is small. Due to the technical characteristic that the air heater is the steam-air heat exchanger connected with the steam-water heat exchanger in parallel, the air can be heated without arranging a separate heat source, so that the structure of the equipment is more compact, the integration level is higher, and the volume of the equipment is smaller by adopting the electric heater. The syrup box type discharging pump station is used for heating the syrup in the syrup storage tank, so that the function of the syrup box type discharging pump station is expanded, and a short-term syrup storage customer can maintain the normal storage of the syrup without arranging a syrup storage tank heating system. The side wall of the box body is provided with a special interface for quickly connecting each system or device in the box body with steam, air, water, syrup and a power supply outside the box body, so that the box-type syrup discharging pump station is more convenient to connect various pipelines when in use, and can be quickly put into use after reaching a customer sugar storage tank. Because the automatic control system is arranged in the box body, the automation degree of the syrup box type discharging pump station is higher, the operation is simpler, and the control is more accurate.
Drawings
The syrup box type discharging pump station of the utility model is further explained by combining the attached drawings.
FIG. 1 is a schematic diagram of a syrup tank discharge pump station system of the present invention.
Detailed Description
As shown in figure 1, the syrup box type discharging pump station comprises a movable box body, wherein a discharging system for pumping out, heating and finally pumping the syrup carried by a vehicle 9 to a sugar storage tank 4 is arranged in the box body, a sterile hot air system for conveying sterile hot air into the sugar storage tank and filling the space not filled with sugar in the sugar storage tank with positive pressure and an automatic control system for controlling the discharging system and the sterile hot air system to work are also arranged in the box body.
The discharging system comprises a sugar pump 10 and a sugar-water heat exchanger 8 which are sequentially connected through a sugar pipeline 17, a sugar filter 11 is arranged in the sugar pipeline on the sugar inlet side of the sugar pump, and a sugar filter 14 is arranged on the sugar pipeline between the sugar-water heat exchanger and the sugar storage tank. The box body is also internally provided with a hot water circulating supply device which provides working hot water for the sugar-water heat exchanger. The hot water circulation supply device comprises a hot water circulation loop consisting of a sugar-water heat exchanger 8, a water storage tank 5, a circulating water pump 6 and a steam-water heat exchanger 7 which are sequentially connected by a water pipe 13, and a steam heating device consisting of a steam supply pipeline 3, the steam-water heat exchanger 7 and a condensed water pipeline 2 which are connected, wherein a water supplementing pipe 1 and an exhaust pipe 12 for supplementing circulating water to the hot water circulation loop are connected to the water storage tank.
The hot water circulation loop is also connected with a sugar storage tank heating circulation branch for providing hot water for a syrup heating device in the sugar storage tank, a hot water pipe 18 of the sugar storage tank heating circulation branch is connected with a hot water outlet of the steam-water heat exchanger, a cold water pipe 15 of the sugar storage tank heating circulation branch is connected with a cold water inlet of the steam-water heat exchanger, and the sugar storage tank heating circulation branch and the hot water circulation loop are connected at two ends of a water flow channel of the steam-water heat exchanger in parallel.
The sterile hot air system comprises an air inlet 27 arranged on the wall of the box, and a primary filter 26, a fan 25, an ultraviolet irradiator 24, a medium-efficiency filter 23, an air heater 22 and a high-efficiency filter 21 which are sequentially connected by an air pipe 16. The air heater is a steam-air heat exchanger connected with the steam-water heat exchanger in parallel, a steam pipe 19 of the steam-air heat exchanger is connected with the steam supply pipeline 3, and a condensate pipe 20 of the steam-air heat exchanger is connected with the condensate pipeline 2. The air heater may also be an electric heater.
The automatic control system comprises a central processing unit, a data acquisition device and an execution device, wherein the central processing unit receives data output by the data acquisition device, performs operation processing on the data, and sends various instructions to the actuator according to an operation result; the data acquisition device is a pressure sensor, a temperature sensor and a flow sensor which are arranged on a water pipeline, a steam pipeline, a syrup pipeline and a hot air pipeline; the executing device is an electric or pneumatic valve arranged on water, steam, syrup and hot air pipelines.
In the syrup box type unloading pump station, the box body is preferably a container which can be transported by an automobile, a syrup pump is arranged in the box body, the syrup pump preferably uses a rotor pump, a sugar-water heat exchanger, a steam-water heat exchanger, a water storage tank, a circulating water pump, a steam-air heat exchanger or an electric heater, a primary filter, a medium filter, a high-efficiency filter, an ultraviolet irradiator and a fan are also arranged in the box body, a syrup pipe, a water pipe, a steam pipe and an air pipe which are connected with the devices according to the figure 1 are arranged, and a control valve, a temperature sensor, a pressure sensor, a flow sensor and the like are arranged on the pipelines. The lateral wall of the box body is provided with special interfaces for quickly connecting each system or device in the box body with steam, air, water, syrup and power supply outside the box body, and the interfaces comprise: the device comprises a syrup inlet connected with a tank container, a syrup outlet connected with a customer sugar storage tank, a steam inlet and a condensate outlet connected with a steam boiler, a water replenishing port of an external water source, a hot water outlet and a hot water inlet connected with a sugar storage tank heating device, an air inlet communicated with the outer space of the box, a sterile air outlet connected with a sterile air pipe at the top of the customer sugar storage tank, a power supply interface connected with an external power supply and the like.
Claims (10)
1. The utility model provides a box pump station of unloading of syrup, is equipped with the system of unloading of taking on-vehicle syrup out, heating, final pump sending to storage sugar jar, characterized by including the box that can the bulk movement, transport in the box: still be equipped with in the box to storing up the sugar jar in transport aseptic hot-blast, carry out the aseptic hot-blast system that the malleation was filled to the sugar storage jar interior sugar space that does not hold, aseptic hot-blast system is including setting up the air intake on the tank wall to and by the primary filter, fan, ultraviolet irradiator, medium efficiency filter, air heater, the high efficiency filter that the tuber pipe is connected in order.
2. The syrup tank discharge pump station according to claim 1, wherein: the discharging system comprises a syrup pump and a sugar-water heat exchanger which are sequentially connected through a sugar conveying pipeline.
3. The syrup tank discharge pump station according to claim 2, wherein: the box body is also internally provided with a hot water circulating supply device which provides working hot water for the sugar-water heat exchanger.
4. The syrup tank discharge pump station according to claim 3, wherein: the hot water circulating supply device comprises a hot water circulating loop and a steam heating device, wherein the hot water circulating loop is composed of a sugar-water heat exchanger, a water storage tank, a circulating water pump and a steam-water heat exchanger which are sequentially connected through a water pipe, and the steam heating device is composed of a steam supply pipeline, a steam-water heat exchanger and a condensed water pipeline which are connected.
5. The syrup tank discharge pump station according to claim 4, wherein: the air heater is an electric heater or a steam-air heat exchanger connected with the steam-water heat exchanger in parallel.
6. The syrup tank discharge pump station according to claim 4 or 5, wherein: the hot water circulation loop is also connected with a sugar storage tank heating circulation branch for supplying hot water to a syrup heating device in the sugar storage tank.
7. The syrup tank discharge pump station according to claim 6, wherein: a syrup filter is arranged in the syrup conveying pipeline at the side of the syrup inlet of the syrup pump.
8. The syrup tank discharge pump station according to claim 6, wherein: the water storage tank is connected with a water replenishing pipe for replenishing circulating water for the hot water circulation loop.
9. The syrup tank discharge pump station according to claim 8, wherein: the side wall of the box body is provided with a special interface for quickly connecting each system or device in the box body with steam, air, water, syrup and a power supply outside the box body.
10. The syrup tank discharge pump station according to claim 9, wherein: an automatic control system is arranged in the box body, the automatic control system comprises a central processing unit, a data acquisition device and an execution device, the central processing unit receives data output by the data acquisition device, performs operation processing on the data, and sends various instructions to an actuator according to operation results; the data acquisition device is a pressure sensor, a temperature sensor and a flow sensor which are arranged on a water pipeline, a steam pipeline, a syrup pipeline and a hot air pipeline; the executing device is an electric or pneumatic valve arranged on water, steam, syrup and hot air pipelines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120996972.6U CN215516643U (en) | 2021-05-11 | 2021-05-11 | Box pump station of unloading of syrup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120996972.6U CN215516643U (en) | 2021-05-11 | 2021-05-11 | Box pump station of unloading of syrup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215516643U true CN215516643U (en) | 2022-01-14 |
Family
ID=79804001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120996972.6U Active CN215516643U (en) | 2021-05-11 | 2021-05-11 | Box pump station of unloading of syrup |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215516643U (en) |
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2021
- 2021-05-11 CN CN202120996972.6U patent/CN215516643U/en active Active
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