CN215515704U - Star wheel type filling structure capable of adjusting station size - Google Patents
Star wheel type filling structure capable of adjusting station size Download PDFInfo
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- CN215515704U CN215515704U CN202121964602.0U CN202121964602U CN215515704U CN 215515704 U CN215515704 U CN 215515704U CN 202121964602 U CN202121964602 U CN 202121964602U CN 215515704 U CN215515704 U CN 215515704U
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Abstract
The utility model relates to the technical field of beverage filling, in particular to a star wheel type filling structure with adjustable station size, which comprises a first star wheel, a second star wheel, a third star wheel, a cover screwing machine star wheel and an outlet star wheel, wherein fixed columns are fixed at the tops of the first star wheel, the second star wheel, the third star wheel, the cover screwing machine star wheel and the outlet star wheel, adjusting star wheels are arranged at the tops of the first star wheel, the second star wheel, the third star wheel and the outlet star wheel after penetrating through the fixed columns, and a quick changing mechanism is arranged at the top of the adjusting star wheel. Meanwhile, the energy consumption is reduced, the size of the clamping groove is adjusted, and the investment is reduced.
Description
Technical Field
The utility model relates to the technical field of beverage filling, in particular to a star wheel type filling structure capable of adjusting station size.
Background
The filling machine is mainly a small class of products in a packaging machine, and can be divided into a liquid filling machine, a paste filling machine, a powder filling machine and a particle filling machine from the aspect of packaging materials, wherein the filling equipment can be used in the processing process of carbonated beverages, and the star wheel is used for assisting the filling process when the filling equipment is used.
However, the star wheel in the prior art has the following problems when in use:
(1) in order to meet the requirements of producing different products and realize the replacement of the products, the star wheel (die) of the filling machine needs to be switched, the production line needs to be stopped for 2 hours in the replacement process, the replacement parts mainly comprise accessories such as the star wheel guard plate of the filling machine, and the switching times are increased correspondingly due to the increase of the product types of the production line or the reduction of the production batch. Each switch takes time which is a penalty to the plant;
(2) in order to reduce the loss caused by the replacement, many people think of a solution that the production lot size of each product is increased and the types of the products are decreased, so that the average switching loss shared by each product is decreased, in other words, the larger the production lot size, the lower the switching cost is. However, if the batch size exceeds the market demand, the excess product must be stored and kept. The warehouse and the related protection keeping and management are necessarily used during storage, so the larger the batch produced each time is, the higher the management cost is.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a star wheel type filling structure capable of adjusting station size so as to solve the problems in the background technology.
The technical scheme of the utility model is as follows: the utility model provides an adjustable station size's star wheel formula filling structure, includes star wheel one, star wheel two, star wheel three, spiral cover machine star wheel and export star wheel, the top of star wheel one, star wheel two, star wheel three, spiral cover machine star wheel and export star wheel all is fixed with the fixed column, passes the fixed column is provided with the regulation star wheel at the top of star wheel one, star wheel two, star wheel three and export star wheel, the top of adjusting the star wheel is provided with the mechanism of remodeling fast.
Preferably, the rapid prototyping mechanism comprises an arc-shaped groove, the fixing column is sleeved on the inner wall of the arc-shaped groove, and the outer wall of the fixing column is provided with a locking mechanism.
Preferably, locking mechanism includes the fixed plate, the bottom outer wall of fixed plate is fixed with the cylinder, the piston rod top of cylinder is fixed with the block rubber, and the block rubber can realize effectively fixing the regulation star gear.
Preferably, the top outer wall of adjusting the star gear has seted up the tooth's socket, the tooth's socket has been seted up to the top outer wall of adjusting the star gear, the top of star gear one, star gear two, star gear three, spiral cover machine star gear and export star gear is all rotated and is connected with the pivot, the outer wall of pivot is fixed with the gear, gear and tooth's socket meshing, the top of pivot is fixed with the nut.
Preferably, the scales are arranged at the tops of the first star wheel, the second star wheel, the third star wheel, the star wheel of the cap screwing machine and the outlet star wheel, and the scales are arranged to facilitate control when the size of the clamping groove is adjusted.
Preferably, the number of the fixing columns, the fixing plate, the air cylinder, the rubber blocks and the arc-shaped grooves is five.
The utility model provides a star wheel type filling structure capable of adjusting station size through improvement, compared with the prior art, the star wheel type filling structure has the following improvements and advantages:
one is as follows: when different products need to be replaced and filled, the device can be adjusted according to the size of the products, the specific adjustment mode is that the air cylinder is started to withdraw the rubber block, the fixing of the adjusting star wheel is released, then the tool rotating nut drives the rotating shaft to rotate, further the gear is driven to rotate, the adjusting star wheel is driven to rotate through the meshing action of the gear and the tooth socket, so that the adjusting star wheel and the star wheel at the bottom are staggered, the size of the clamping groove can be reduced, the device can be adjusted quickly when the products are replaced, the production requirement can be met, the model changing time required by the original operation mode can be shortened, the cost can be saved, the working efficiency can be improved, the model changing time of the filling machine can be shortened by 1 time, the original time needs 2 hours, the current time needs 1 hour, and the time for waiting for the shutdown of the device can be reduced at the same time, meanwhile, the energy consumption is correspondingly reduced, the cost of changing the model part is not additionally increased when a new client is added, and the investment is reduced only by adjusting the size of the clamping groove;
the second step is as follows: when the size of the clamping groove is adjusted, the scales arranged at the tops of the first star wheel, the second star wheel, the third star wheel, the star wheel of the cap screwing machine and the outlet star wheel can be observed, so that the adjusting process is visualized and convenient to control, and the adjusting process is accurate and controllable.
Drawings
The utility model is further explained below with reference to the figures and examples:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a perspective view of the adjustment starwheel portion of the present invention;
fig. 3 is a partially enlarged view of a portion a in fig. 2;
fig. 4 is a perspective view of a gear portion in the present invention.
Description of reference numerals:
1. a rotating shaft; 2. a gear; 3. a star wheel I; 4. a star wheel II; 5. a star wheel III; 6. a cover screwing machine star wheel; 7. an exit star wheel; 8. adjusting the star wheel; 9. a tooth socket; 10. fixing a column; 11. an arc-shaped slot; 12. a nut; 13. a fixing plate; 14. a cylinder; 15. a rubber block.
Detailed Description
The present invention is described in detail below, and technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The utility model provides a star wheel type filling structure capable of adjusting station size through improvement, and the technical scheme of the utility model is as follows:
as shown in fig. 1-4, a star wheel type filling structure capable of adjusting station sizes comprises a first star wheel 3, a second star wheel 4, a third star wheel 5, a first cover screwing machine star wheel 6 and an outlet star wheel 7, wherein the tops of the first star wheel 3, the second star wheel 4, the third star wheel 5, the first cover screwing machine star wheel 6 and the outlet star wheel 7 are respectively fixed with a fixed column 10, an adjusting star wheel 8 is arranged at the tops of the first star wheel 3, the second star wheel 4, the third star wheel 5 and the outlet star wheel 7 after penetrating through the fixed column 10, a quick type changing mechanism is arranged at the top of the adjusting star wheel 8, and products sequentially pass through the first star wheel 3, a bottle washing machine, the second star wheel 4, a filling machine, the third star wheel 5, the cover screwing machine star wheel 6 and the outlet star wheel 7 to realize a filling operation process.
Further, the mechanism of remodeling fast includes arc wall 11, and fixed column 10 cup joints in the inner wall of arc wall 11, and the outer wall of fixed column 10 is provided with locking mechanism, and the arc wall 11 makes things convenient for the slip of fixed column 10.
Further, the locking mechanism comprises a fixing plate 13, an air cylinder 14 is fixed on the outer wall of the bottom of the fixing plate 13, a rubber block 15 is fixed at the top end of a piston rod of the air cylinder 14, and after the adjustment is completed for determining the angle, the air cylinder 14 is started to push the rubber block 15 downwards to lock the adjusting star wheel 8 again.
Further, the tooth socket 9 has been seted up to the top outer wall of adjusting star gear 8, and the top of star gear 3, star gear two 4, star gear three 5, spiral cover machine star gear 6 and export star gear 7 is all rotated and is connected with pivot 1, and the outer wall of pivot 1 is fixed with gear 2, and gear 2 meshes with tooth socket 9, and the top of pivot 1 is fixed with nut 12.
Further, the tops of the first star wheel 3, the second star wheel 4, the third star wheel 5, the star wheel 6 of the cap screwing machine and the outlet star wheel 7 are provided with scales, and the scales enable the process of adjustment to be visual and convenient to control, so that the process of adjustment is accurate and controllable.
Further, the quantity of fixed column 10, fixed plate 13, cylinder 14, block rubber 15 and arc 11 all is provided with five, and five fixed columns 10, fixed plate 13, cylinder 14, block rubber 15 and arc 11 make the reliability promotion when fixed to adjusting star 8.
The working principle is as follows: when the device is used, when different products are needed to be replaced and poured, the device can be adjusted according to the size of the products, the specific adjustment mode is that the air cylinder 14 is started firstly to withdraw the rubber block 15, the fixation of the adjusting star wheel 8 is removed, then the rotating shaft 1 is driven to rotate through the tool rotating nut 12, and further the gear 2 is driven to rotate, the adjusting star wheel 8 is driven to rotate through the meshing action of the gear 2 and the tooth socket 9, so that the adjusting star wheel 8 is staggered with the star wheel at the bottom, the size of the clamping groove can be reduced at the moment, the device can be quickly adjusted to meet the production requirement when the products are replaced, the required model changing time of the original operation mode is shortened, the cost is saved, the working efficiency is improved, the first star wheel 3, the second star wheel 4, the third star wheel 5, the cover screwing machine star wheel 6 and the outlet star wheel 7 can be observed at the top of the first star wheel 3, the second star wheel 4, the scales are arranged to enable the adjusting process to be visual, convenient control for the process of regulation is accurate controllable, start cylinder 14 after adjusting and accomplishing definite angle and promote the 15 locking that will adjust the star gear 8 downwards again of block rubber, can set up the star gear of adjusting star gear 8 and bottom bearing and keep certain contained angle, dwindles the contained angle of adjusting star gear 8 and bottom bearing star gear when the product size of change is less this moment, enlarge the contained angle of adjusting star gear 8 and bottom bearing star gear when the product size of change is great, therefore, the clothes hanger is strong in practicability.
The previous description is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The utility model provides a star wheel formula filling structure of adjustable station size which characterized in that: the quick-changing type star wheel device is characterized by comprising a first star wheel (3), a second star wheel (4), a third star wheel (5), a cover rotating machine star wheel (6) and an outlet star wheel (7), wherein fixing columns (10) are fixed at the tops of the first star wheel (3), the second star wheel (4), the third star wheel (5), the cover rotating machine star wheel (6) and the outlet star wheel (7), the fixing columns (10) penetrate through the adjusting star wheel (8) arranged at the tops of the first star wheel (3), the second star wheel (4), the third star wheel (5) and the outlet star wheel (7), and the top of the adjusting star wheel (8) is provided with a quick-changing type mechanism.
2. A star wheel type filling structure with adjustable station sizes as claimed in claim 1, wherein: the rapid die-changing mechanism comprises an arc-shaped groove (11), the fixing column (10) is sleeved on the inner wall of the arc-shaped groove (11), and a locking mechanism is arranged on the outer wall of the fixing column (10).
3. A star wheel type filling structure with adjustable station sizes as claimed in claim 2, wherein: the locking mechanism comprises a fixing plate (13), an air cylinder (14) is fixed on the outer wall of the bottom of the fixing plate (13), and a rubber block (15) is fixed at the top end of a piston rod of the air cylinder (14).
4. A star wheel type filling structure with adjustable station sizes as claimed in claim 3, wherein: tooth's socket (9) have been seted up to the top outer wall of adjusting star gear (8), the top of star gear (3), star gear two (4), star gear three (5), spiral cover machine star gear (6) and export star gear (7) is all rotated and is connected with pivot (1), the outer wall of pivot (1) is fixed with gear (2), gear (2) and tooth's socket (9) meshing, the top of pivot (1) is fixed with nut (12).
5. A star wheel type filling structure with adjustable station sizes as claimed in claim 1, wherein: scales are arranged at the tops of the first star wheel (3), the second star wheel (4), the third star wheel (5), the star wheel (6) of the cap screwing machine and the outlet star wheel (7).
6. A star wheel type filling structure with adjustable station sizes as claimed in claim 4, wherein: the number of the fixing columns (10), the fixing plate (13), the air cylinders (14), the rubber blocks (15) and the arc-shaped grooves (11) is five.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121964602.0U CN215515704U (en) | 2021-08-20 | 2021-08-20 | Star wheel type filling structure capable of adjusting station size |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121964602.0U CN215515704U (en) | 2021-08-20 | 2021-08-20 | Star wheel type filling structure capable of adjusting station size |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215515704U true CN215515704U (en) | 2022-01-14 |
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ID=79792194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121964602.0U Active CN215515704U (en) | 2021-08-20 | 2021-08-20 | Star wheel type filling structure capable of adjusting station size |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215515704U (en) |
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2021
- 2021-08-20 CN CN202121964602.0U patent/CN215515704U/en active Active
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