CN215493059U

CN215493059U - Steel wire rope broken wire rapid detection device

Info

Publication number: CN215493059U
Application number: CN202120196006.6U
Authority: CN
Inventors: 韩海龙; 闫小兵; 彭华斌; 邓志文; 苏硕; 孙克让
Original assignee: Hunan Lianshao Construction Engineering Group Co ltd
Current assignee: Hunan Lianshao Construction Engineering Group Co ltd
Priority date: 2021-01-25
Filing date: 2021-01-25
Publication date: 2022-01-11
Anticipated expiration: 2031-01-25

Abstract

The utility model discloses a device for rapidly detecting broken wires of a steel wire rope, which relates to the field of steel wire ropes and comprises a first sleeving ring, wherein one side edge of the first sleeving ring is connected with a second sleeving ring in a hinged mode, a butt joint side strip A is vertically welded on the side edge far away from a hinge, a butt joint side strip B is vertically welded on the side edge far away from the hinge, a fastening screw rod is in threaded connection with one side edge of the butt joint side strip B far away from the butt joint side strip A, a detection ring I is horizontally welded on one side edge of the butt joint side strip B, a detection ring II is horizontally welded on one side edge of the butt joint side strip A, movable sleeving grooves are uniformly formed in the inner arc side edges of the first sleeving ring and the second sleeving ring, and limiting grooves are butted to the inner side edges of the movable sleeving grooves. The device has a simple structure, is convenient to operate, can freely move on the surface of a rope body by adopting a sleeved structure, and can greatly improve the detection efficiency by timely detecting when moving.

Description

Steel wire rope broken wire rapid detection device

Technical Field

The utility model relates to the technical field of steel wire rope detection, in particular to a steel wire rope broken wire rapid detection device.

Background

The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical property and geometric dimension meeting requirements together according to a certain rule, and consists of the steel wires, a rope core and lubricating grease. The steel wire rope is a spiral rope which is formed by twisting a plurality of layers of steel wires into strands, and then twisting a certain number of strands by taking a rope core as a center. In a material handling machine for lifting, pulling, tensioning and carrying. The steel wire rope has high strength, light dead weight, stable work, difficult sudden whole breakage and reliable work.

To wire rope the condition that has the broken silk when using, and can influence wire rope's rigidity after the broken silk, traditional broken silk to wire rope detects and has just adopted the detector to carry out extrusion motion on rope body surface, need the manual work to hold detector manual operation, the inefficiency that has caused the detection wastes time and energy simultaneously, need maintain when detecting and carry out the locomotion on rope body surface, need artificial the control, lead to having tired sense when detecting, be unfavorable for present detection and use.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a device for rapidly detecting broken steel wire ropes, which aims to solve the problems that the traditional detection for the broken steel wire ropes in the background technology adopts a detector to perform extrusion motion on the surface of a rope body, the detector needs to be manually held by hands, the detection efficiency is low, time and labor are wasted, the detection needs to be maintained on the surface of the rope body to perform moving motion during detection, manual control is needed, the detection has fatigue and is not beneficial to the current detection.

In order to achieve the purpose, the utility model provides the following technical scheme:

a steel wire rope broken wire rapid detection device comprises a first sleeving ring, wherein one side edge of the first sleeving ring is connected with a second sleeving ring in a hinged mode, a butt joint side strip A is vertically welded on the side edge far away from a hinge, a butt joint side strip B is vertically welded on the side edge far away from the hinge, a fastening screw is in threaded connection with one side edge far away from the butt joint side strip A of the butt joint side strip B, a detection ring A is horizontally welded on one side edge of the butt joint side strip B, a detection ring B is horizontally welded on one side edge of the butt joint side strip A, movable sleeving grooves are uniformly formed in the inner arc side edges of the first sleeving ring and the second sleeving ring, a limiting groove is in butt joint with the inner side edge of each movable sleeving groove, a transmission wheel is sleeved on the inner side edge of each movable sleeving groove, a middle shaft rod is horizontally inserted into two side edges of the transmission wheel, and a support spring is clamped in the inner side edge of the limiting groove, butt joint sidebar A's a side fixed joint has the screw thread piece, detect ring one and detect the inner arc side of ring two and evenly seted up the extrusion cover groove, the inboard side in extrusion cover groove is provided with the squeeze roll, the both ends symmetrical welding of squeeze roll has the movable shaft pole, the even joint in the inboard side of detecting ring one and detecting ring two has the detector, the side limit groove has been seted up to the inboard side symmetry in extrusion cover groove, the input of detector is provided with dials the piece.

As a preferred embodiment of the present invention: the first sleeving ring and the second sleeving ring are both arc-shaped structures, the door opening side edge is in butt joint with each other to form an annular structure, the number of the first sleeving ring and the number of the second sleeving ring are two, the butt joint side strip A and the butt joint side strip B are parallel to each other, the side edges are in butt joint with each other, and the two groups of first sleeving rings and the two groups of second sleeving rings are fixedly arranged on the same side edge of the butt joint side strip A and the same side edge of the butt joint side strip B respectively and are close to two end positions.

As a preferred embodiment of the present invention: fastening screw is close to both ends position at a side of butt joint side bar B of screw grafting respectively, and fastening screw's one end runs through butt joint side bar B and butt joint side bar A screw thread grafting in the inboard side position of screw thread piece, detects ring one and detects ring two and open side butt joint setting each other, and be cyclic annular level setting each other and cup joint ring two between the position setting, detect ring one and detect ring two and keep away from a side hinge connection setting of butt joint side bar A and butt joint side bar B.

As a preferred embodiment of the present invention: the number of activity cover groove is a plurality of, and a plurality of activity cover grooves are cyclic annular setting and cup joint ring one and cup joint ring two's inner arc side position, and the opening that the outside limit of transmission wheel runs through activity cover groove extends to the outside limit position, and the both ends level of well axostylus axostyle is pegged graft in the inboard side position of spacing groove, and supporting spring's one end apical grafting is in the outside limit position of well axostylus axostyle.

As a preferred embodiment of the present invention: the number of extrusion cover groove is a plurality of, and a plurality of extrusion cover grooves are the cyclic annular and offer at detection ring one and detection ring two inner arc side positions, and the open end that extrusion cover groove was run through to the outside limit on the outside limit of squeeze roll.

As a preferred embodiment of the present invention: the both ends level of activity axostylus axostyle is pegged graft in the inboard side position of side limit groove, and the detector symmetry sets up respectively in the side position that is close to the side limit groove, and the one end of stirring the piece extends to the inboard side in side limit groove, and extends the outside limit position of side butt joint at the activity axostylus axostyle.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model enables the installation to be more convenient and simpler by designing a buckling mode, the opened first sleeve ring, the second sleeve ring, the first detection ring and the second detection ring are buckled at the position of the outer side edge of the steel wire rope, the butt joint side strip A and the butt joint side strip B are butted, the fastening screw rod is screwed to fix the first sleeve ring, the second sleeve ring, the first detection ring and the second detection ring are sleeved at the outer side edge of the steel wire rope, the transmission wheel penetrates through the opening of the movable sleeve groove under the butting of the supporting spring and extends to be butted at the position of the outer side edge of the steel wire rope, and due to the multidirectional extrusion fixing effect, the transmission wheel can stably move on the surface of the steel wire rope when being pushed, the operation is simple and the movement is stable.

2. The device has the advantages that the outer side edge of the extrusion roller is extruded at the outer side edge position of the steel wire rope while moving, when the steel wire rope rolls to the fracture position under the rolling of the extrusion roller, the extrusion degree of the movable shaft rod to the shifting block is different due to different extrusion forces, the detection work is completed under the induction of the detector, the device is simple in structure and convenient to operate, the sleeve structure is adopted, the free movement can be carried out on the surface of the steel wire rope, and the detection efficiency is greatly improved through timely detection during moving.

Drawings

Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic perspective view of a device for rapidly detecting a broken wire of a steel wire rope;

FIG. 2 is a schematic structural view of a connection detail of a front view section of a socket ring of a rapid detection device for wire breakage of a steel wire rope;

FIG. 3 is a schematic structural view of a top-view section of a socket ring of a rapid detection device for wire breakage of a steel wire rope;

FIG. 4 is a schematic structural view of a second front view connection detail of a detection ring of the steel wire rope breakage rapid detection device;

fig. 5 is a schematic structural view of connection details of two top-view sections of a detection ring of a steel wire rope breakage rapid detection device.

In the figure: 1. sleeving a first connecting ring; 2. a second sleeving connection ring; 3. butting side strips A; 4. butting side strips B; 5. fastening a screw rod; 6. detecting a ring I; 7. a second detection ring; 8. a movable sleeve groove; 9. a limiting groove; 10. a transmission wheel; 11. a middle shaft lever; 12. a support spring; 13. a thread block; 14. extruding a sleeve groove; 15. a squeeze roll; 16. a movable shaft lever; 17. a detector; 18. a side limiting groove; 19. and a poking block.

Detailed Description

Referring to fig. 1, in the embodiment of the present invention, a device for rapidly detecting a broken wire of a steel wire rope includes a first socket ring 1, a second socket ring 2 is hinged to one side of the first socket ring 1, a butt-joint side bar A3 is welded to the first socket ring 1 in a vertical direction away from the side of a hinge, a butt-joint side bar B4 is welded to the second socket ring 2 in a vertical direction away from the side of the hinge, the first socket ring 1 and the second socket ring 2 are both arranged in an arc structure and are in a ring structure by butt-joint with each other at the side of a door, the number of the first socket ring 1 and the second socket ring 2 is two, the butt-joint side bar A3 and the butt-joint side bar B4 are arranged in parallel to each other and are in butt-joint with each other at their sides, the two sets of the first socket ring 1 and the second socket ring 2 are respectively fixed to the same side of the butt-joint side bar A3 and the butt-joint side bar B4 and are close to both ends, and the butt-joint side bar B4 is screwed to a fastening screw 5 at the side far from the butt-joint side bar A3, a first detection ring 6 is horizontally welded on one side edge of the butt joint side strip B4, a second detection ring 7 is horizontally welded on one side edge of the butt joint side strip A3, fastening screws 5 are respectively inserted into positions, close to two ends, of one side edge of the butt joint side strip B4 in a threaded mode, one ends of the fastening screws 5 penetrate through the positions, close to two ends, of the inner side edge of the thread block 13 in a threaded mode, the first detection ring 6 and the second detection ring 7 are arranged in a butt joint mode on the opening sides of the first detection ring 6 and the second detection ring 7, the first detection ring 6 and the second detection ring 7 are horizontally arranged between the first sleeving ring 1 and the second sleeving ring 2 in an annular mode, and the first detection ring 6 and the second detection ring 7 are arranged in a hinge connection mode on one side edge far away from the butt joint side strip A3 and the butt joint side strip B4;

referring to fig. 2-5, in the embodiment of the present invention, a steel wire rope broken wire rapid detection apparatus, wherein inner arc side edges of a first socket ring 1 and a second socket ring 2 are uniformly provided with a movable socket 8, an inner side edge of the movable socket 8 is butted with a limit slot 9, an inner side edge of the movable socket 8 is sleeved with a transmission wheel 10, two side edges of the transmission wheel 10 are horizontally inserted with a middle shaft rod 11, an inner side edge of the limit slot 9 is clamped with a support spring 12, one side edge of a butt-joint side strip a3 is fixedly clamped with a thread block 13, the number of the movable socket 8 is plural, the plural movable socket 8 are annularly arranged at the inner arc side edge positions of the first socket ring 1 and the second socket ring 2, an outer side edge of the transmission wheel 10 extends to the outer side edge position through an opening of the movable socket 8, two ends of the middle shaft rod 11 are horizontally inserted at the inner side edge position of the limit slot 9, one end of the support spring 12 abuts at the outer side edge position of the middle shaft rod 11, the inner arc side edges of the first detection ring 6 and the second detection ring 7 are uniformly provided with extrusion sleeve grooves 14, the inner side edges of the extrusion sleeve grooves 14 are provided with extrusion rollers 15, the number of the extrusion sleeve grooves 14 is multiple, the extrusion sleeve grooves 14 are annularly arranged at the inner arc side edge positions of the first detection ring 6 and the second detection ring 7, the outer side edges of the extrusion rollers 15 penetrate through the opening ends of the extrusion sleeve grooves 14 and extend to the outer side edges, two ends of the extrusion rollers 15 are symmetrically welded with movable shaft rods 16, the inner side edges of the first detection ring 6 and the second detection ring 7 are uniformly clamped with detectors 17, the inner side edges of the extrusion sleeve grooves 14 are symmetrically provided with side limit grooves 18, the input ends of the detectors 17 are provided with poking blocks 19, two ends of the movable shaft rods 16 are horizontally inserted at the inner side edge positions of the side limit grooves 18, the detectors 17 are respectively symmetrically arranged at the side edge positions close to the side limit grooves 18, one ends of the poking blocks 19 extend to the inner side edges of the side limit grooves 18, and the extending side edges abut against the outer side edges of the movable shaft 16.

The components are standard parts in general or known to those skilled in the art, and their structure and principle are known to those skilled in the art through technical manuals or through routine experimentation.

The working principle of the utility model is as follows:

the butt joint side strip A3 and the butt joint side strip B4 are shifted to be opened, so that the first socket ring 1 and the second socket ring 2 are driven to be opened, the first detection ring 6 and the second detection ring 7 are in an opened state, the opened first socket ring 1, the second socket ring 2, the first detection ring 6 and the second detection ring 7 are buckled at the outer side edge of the steel wire rope, the butt joint side strip A3 and the butt joint side strip B4 are butted, the fastening screw 5 is screwed and fixed mutually under the action of the thread block 13, the first socket ring 1, the second socket ring 2, the first detection ring 6 and the second detection ring 7 are sleeved at the outer side edge of the steel wire rope, the transmission wheel 10 penetrates through the opening of the movable sleeve groove 8 under the abutting of the supporting spring 12 and extends to be butted at the outer side edge of the steel wire rope, and due to the multidirectional extrusion fixing effect, the multidirectional extrusion fixing effect can be stably carried out on the surface of the steel wire rope when the steel wire rope is pushed, the outer side edge of the squeeze roller 15 is squeezed at the outer side edge position of the steel wire rope while moving, when the squeeze roller 15 rolls to a breaking position, due to different squeezing forces, the squeezing degree of the movable shaft lever 16 to the shifting block 19 is different, and detection work is completed under the induction of the detector 17.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the scope of the present invention, and the technical solutions and the utility model concepts of the present invention are equivalent to or changed within the scope of the present invention.

Claims

1. A steel wire rope broken wire rapid detection device comprises a first sleeving ring (1) and is characterized in that a second sleeving ring (2) is connected to one side edge of the first sleeving ring (1) in a hinge mode, a butt joint side strip A (3) is vertically welded to the side edge far away from a hinge in the first sleeving ring (1), a butt joint side strip B (4) is vertically welded to the side edge far away from the hinge in the second sleeving ring (2), a fastening screw rod (5) is in threaded connection with one side edge far away from the butt joint side strip A (3) in the butt joint side strip B (4), a first detection ring (6) is horizontally welded to one side edge of the butt joint side strip B (4), a second detection ring (7) is horizontally welded to one side edge of the butt joint side strip A (3), movable sleeving grooves (8) are uniformly formed in the first sleeving ring (1) and the inner arc side edge of the second sleeving ring (2), and limit grooves (9) are butted to the inner side edges of the movable sleeving grooves (8), the inner side edge of the movable sleeve groove (8) is sleeved with a transmission wheel (10), the two side edges of the transmission wheel (10) are horizontally inserted with a middle shaft lever (11), a supporting spring (12) is clamped at the inner side edge of the limit groove (9), a thread block (13) is fixedly clamped at one side edge of the butt joint side strip A (3), the inner arc side edges of the first detection ring (6) and the second detection ring (7) are uniformly provided with extrusion sleeve grooves (14), the inner side of the extrusion sleeve groove (14) is provided with an extrusion roller (15), two ends of the extrusion roller (15) are symmetrically welded with movable shaft levers (16), the inner side edges of the first detection ring (6) and the second detection ring (7) are uniformly clamped with detectors (17), the inner side edge of the extrusion sleeve groove (14) is symmetrically provided with side limit grooves (18), and the input end of the detector (17) is provided with a toggle block (19).

2. The device for rapidly detecting the broken wire of the steel wire rope according to claim 1, wherein the first sleeving ring (1) and the second sleeving ring (2) are both arranged in an arc structure, the two sleeving rings are in butt joint with each other at the opening side edges and are arranged in an annular structure, the number of the first sleeving ring (1) and the number of the second sleeving ring (2) are two, the butt joint side strips A (3) and the butt joint side strips B (4) are arranged in parallel, the side edges are in butt joint with each other, and the two groups of first sleeving rings (1) and the two groups of second sleeving rings (2) are fixedly arranged on the same side edge of the butt joint side strips A (3) and the same side edge of the butt joint side strips B (4) and are close to the two end positions.

3. The device for rapidly detecting the broken wire of the steel wire rope according to claim 1, wherein the fastening screw (5) is respectively inserted into a position close to two ends of one side edge of the butt joint side strip B (4) in a threaded manner, one end of the fastening screw (5) penetrates through the positions of the inner side edges of the butt joint side strip B (4) and the butt joint side strip A (3) in a threaded manner, the detection ring I (6) and the detection ring II (7) are arranged in a butt joint manner on the opening sides of the detection ring I (6) and the detection ring II (7) and are arranged between the two sets of the socket joint rings I (1) and the socket joint ring II (2) in an annular horizontal manner, and the detection ring I (6) and the detection ring II (7) are arranged in a hinge connection manner on one side edge far away from the butt joint side strip A (3) and the butt joint side strip B (4).

4. The device for rapidly detecting the broken wire of the steel wire rope according to claim 1, wherein the number of the movable sleeve grooves (8) is multiple, the movable sleeve grooves (8) are annularly arranged at the inner arc side positions of the first sleeve ring (1) and the second sleeve ring (2), the outer side edge of the transmission wheel (10) penetrates through an opening of the movable sleeve groove (8) and extends to the outer side edge position, two ends of the middle shaft rod (11) are horizontally inserted into the inner side edge position of the limiting groove (9), and one end of the supporting spring (12) is connected to the outer side edge position of the middle shaft rod (11) in a propping mode.

5. The device for rapidly detecting the wire breakage of the steel wire rope according to claim 1, wherein the number of the extrusion sleeve grooves (14) is multiple, the extrusion sleeve grooves (14) are annularly formed in the inner arc side positions of the first detection ring (6) and the second detection ring (7), and the outer side edge of the extrusion roller (15) penetrates through the opening end of the extrusion sleeve groove (14) and extends to the outer side edge.

6. The device for rapidly detecting the wire breakage of the steel wire rope according to claim 1, wherein two ends of the movable shaft rod (16) are horizontally inserted into the inner side positions of the side limit grooves (18), the detectors (17) are respectively and symmetrically arranged at the side positions close to the side limit grooves (18), one end of the poking block (19) extends to the inner side of the side limit grooves (18), and the extending side is in butt joint with the outer side position of the movable shaft rod (16).