CN215480804U - Device for realizing vacuum suction of soap bar and soap block of soap printer - Google Patents
Device for realizing vacuum suction of soap bar and soap block of soap printer Download PDFInfo
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- CN215480804U CN215480804U CN202121996189.6U CN202121996189U CN215480804U CN 215480804 U CN215480804 U CN 215480804U CN 202121996189 U CN202121996189 U CN 202121996189U CN 215480804 U CN215480804 U CN 215480804U
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Abstract
The utility model relates to a device for realizing soap bar and soap block vacuum suction of a soap printer, which comprises a soap block suction electromagnetic valve, a soap bar suction electromagnetic valve, a soap block division and air guide block component, a soap block suction vacuum generator and a soap block suction vacuum generator, wherein the soap block suction electromagnetic valve and the soap block division and air guide block component are connected to the soap block suction vacuum generator through double-end pipe threads, the soap bar suction electromagnetic valve is connected with the soap bar suction vacuum generator and is fixedly arranged at the right rear side rack position of the soap printer through bolts, and the soap block division and air guide block component device is connected with the soap block suction electromagnetic valve and the soap block suction vacuum generator. The device for realizing vacuum suction of soap bars and soap blocks of the soap printer solves the problem that when one soap block is not sucked out, the suction of the other 3 soap blocks is influenced due to the vacuum suction of the soap blocks. The device is simple in structure, easy to manufacture and install, capable of improving production efficiency and reducing the fault rate of the vacuum pump, and therefore the fault rate is reduced, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the field of daily chemical soap printing equipment, in particular to a device for realizing vacuum suction of soap bars and soap blocks of a soap printer.
Background
Standard configuration of soap printer: the vacuum pump provides vacuum for the soap sucking bar and the soap block structure, the vacuum pump controls the soap sucking bar through the first electromagnetic valve, and the vacuum pump controls the soap sucking block through the second electromagnetic valve. The vacuum source of the soap absorbing block (4 blocks) is provided by the second electromagnetic valve, and the air guide block at the outlet of the second electromagnetic valve is designed to have 4 interfaces which are simultaneously connected with the corresponding soap absorbing block devices, and the internal structures of the air guide blocks are communicated with each other. When in production, one soap block sucking device cannot suck out normally, which can cause the vacuum degree of the other 3 interfaces of the second electromagnetic valve branch air guide block to be reduced, and the normal soap block sucking is influenced. Reducing the production efficiency. The water content of the soap is about 13 percent when the soap is just produced, the vacuum pump can not be normally produced after long-term use because the vacuum pump influences the ultimate vacuum due to water vapor, and the vacuum degree is less than-60 kpa.
The oil-free vacuum pump is arranged at the right lower part of the equipment, and the noise is about 70-80 decibels during production. In a noisy environment for a long time, the hearing of the staff is easily damaged.
The existing brand and OEM customers have the product design formula of the toilet soap with high glycerin content, the toilet soap product with high glycerin content is produced, the adsorption force of the toilet soap product with the contact surface of the toilet soap product with a die cavity is larger than that of the toilet soap with the normal formula, the demoulding resistance is increased, and the phenomenon of no absorption is easy to occur during soap absorption.
If the defects of the toilet soap printer during production are overcome, the problem that the soap block is easy to suck cannot be solved by adjusting the existing structure of the toilet soap printer.
Reason analysis: the design of the second electromagnetic valve air guide block of the soap printer influences the absorption of the soap block due to the fact that the number of viscous auxiliary materials in a soap formula is large, and any one soap block absorption device fails to absorb soap and influences the absorption of the other three soap block absorption devices. The soap blocks are discontinuously absorbed during the online production, which affects the great loss of the packaging film of the subsequent equipment and reduces the production efficiency. The existing structure is integrated, and the production of products with large formula viscosity cannot be adapted.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides a device for realizing vacuum suction of soap bars and soap blocks of a soap printer, which has the advantages of high efficiency, simple structure and wider application range.
In order to achieve the purpose, the device for realizing vacuum suction of soap bars and soap blocks of the soap printer comprises the following components:
the device for realizing soap bar and soap block vacuum suction of the soap printer is mainly characterized by comprising a soap block suction electromagnetic valve, a soap bar suction electromagnetic valve, a branch air guide block component, a soap block suction vacuum generator and a soap bar suction vacuum generator, wherein the soap block suction electromagnetic valve and the branch air guide block component are connected to the soap block suction vacuum generator through double-end pipe threads and are arranged at the right side rack position of the soap printer, the soap bar suction electromagnetic valve is connected with the soap bar suction vacuum generator and is arranged at the right rear side rack position of the soap printer through a bolt in a fastening manner, and the branch air guide block component device is arranged at the middle position of the right inner side of the rack of the soap printer and is connected with the soap block suction electromagnetic valve and the soap block suction vacuum generator.
Preferably, the branch air guide block assembly comprises a branch air guide block and a branch air guide block fixing assembly, the branch air guide block is tightly attached to the right inner side of the frame of the soap printer, the branch air guide block fixing assembly is fastened at the right inner side of the frame through a bolt, two ends of the branch air guide block are connected with an L-shaped air pipe express connector and connected with an outlet of a soap block sucking electromagnetic valve, and the side surface of the branch air guide block is connected with the vacuum generator through a double-end wire.
Preferably, the air distribution and guide block is of a square bar structure, four connecting holes are uniformly distributed on one surface of the square bar structure, two threaded holes are respectively formed in two end surfaces of the square bar structure, the four connecting holes are connected with the soap block suction vacuum generator through double-end pipe threads, and the threaded holes are connected with the soap block suction electromagnetic valve.
Preferably, the air dividing and guiding block fixing component is of a concave structure, and mounting holes are respectively formed in two sides of the bottom of the air dividing and guiding block fixing component and are fixedly connected with a bolt of a right rack of the soap printer.
Preferably, the device also comprises a pressure reducing valve, wherein the pressure reducing valve is arranged at the upper part of the right outer side of the rack and is connected with the soap block sucking electromagnetic valve.
The device for realizing vacuum suction of soap bars and soap blocks of the soap printer solves the problem that when one soap block is not sucked out, the suction of the other 3 soap blocks is influenced due to the vacuum suction of the soap blocks. The device is simple in structure, easy to manufacture and install, capable of improving production efficiency and reducing the fault rate of the vacuum pump, and therefore the fault rate is reduced, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic diagram of the device for realizing vacuum suction of soap bars and soap blocks of a soap printer according to the utility model.
Fig. 2 is a schematic right rear side view of the device for achieving vacuum suction of soap bars and soap bars of a soap printer according to the present invention.
Fig. 3 is a top view of the air guide block assembly of the device for realizing vacuum suction of soap bar and soap block of the soap printer.
Fig. 4 is a side view of the air guide block assembly of the device for realizing vacuum suction of soap bar and soap block of a soap printer of the utility model.
Fig. 5 is a top view of the air guide block fixing component of the device for realizing soap bar of a soap printer and vacuum suction of soap blocks.
Fig. 6 is a side view of the air guide block fixing component of the device for realizing soap bar of a soap printer and vacuum suction of soap blocks.
Reference numerals:
1 suction soap block electromagnetic valve
2 suction soap bar electromagnetic valve
3-minute air guide block
4-suction soap block vacuum generator
5 suction soap bar vacuum generator
6 divide air guide piece fixed subassembly
Detailed Description
In order to more clearly describe the technical contents of the present invention, the following further description is given in conjunction with specific embodiments.
Referring to fig. 1 to 6, the device for realizing soap bar and soap block vacuum suction of a soap printer of the utility model comprises a soap block suction electromagnetic valve, a soap bar suction electromagnetic valve, a soap block distribution air guide block component, a soap block suction vacuum generator and a soap bar suction vacuum generator, wherein the soap block suction electromagnetic valve and the soap block distribution air guide block component are connected to the soap block suction vacuum generator through double-headed pipes in a threaded manner and are installed at the right side frame position of the soap printer, the soap bar suction electromagnetic valve is connected with the soap bar suction vacuum generator and is installed at the right rear side frame position of the soap printer through bolts in a fastening manner, and the soap bar distribution air guide block component device is located at the middle position of the right inner side of the frame of the soap printer and is connected with the soap block suction electromagnetic valve and the soap block suction vacuum generator.
As a preferred embodiment of the utility model, the sub air guide block component comprises a sub air guide block and a sub air guide block fixing component, the sub air guide block is tightly attached to the right inner side of a machine frame of the soap printer, the sub air guide block fixing component is fastened at the right inner side of the machine frame through bolts, two ends of the sub air guide block are connected with an L-shaped air pipe express connector and connected with an outlet of a soap block sucking electromagnetic valve, and the side surface of the sub air guide block is connected with a vacuum generator through a double-end wire.
As a preferred embodiment of the present invention, the air distribution and guide block is a square bar structure, four connection holes are uniformly distributed on one surface of the square bar structure, two threaded holes are respectively arranged on two end surfaces of the square bar structure, the four connection holes are connected with the soap block suction vacuum generator through double-end pipe threads, and the threaded holes are connected with the soap block suction electromagnetic valve.
As a preferred embodiment of the utility model, the air dividing and guiding block fixing component is of a concave structure, and mounting holes are respectively formed in two sides of the bottom of the air dividing and guiding block fixing component and are fixedly connected with a bolt of a rack on the right side of the soap printer.
As the preferable implementation mode of the utility model, the device also comprises a pressure reducing valve, and the pressure reducing valve is arranged at the upper part of the right outer side of the machine frame and is connected with the soap block sucking electromagnetic valve.
In a specific embodiment of the present invention, the vacuum source is designed to be driven by compressed air instead of an oil-free vacuum pump structure.
During the soap bar structural design is inhaled to vacuum, compressed air is through absorbing soap bar solenoid valve, and control connection vacuum generator absorbs the printing soap bar, and vacuum generator lectotype is inside from taking energy storage tank structure. The vacuum generator has the advantages that when the device runs at a high speed, after the electromagnetic valve cuts off the compressed air source, the compressed air stored in the energy storage tank instantly blows back to break vacuum, the position of the soap bar suction mechanism is accurate when the soap bar is placed, and the phenomenon of action lag does not exist.
Compressed air is controlled and connected with 4 groups of vacuum generators through the soap sucking electromagnetic valve and the gas distributing guide block component to suck printed soap blocks at the same time, and the design advantages are that when any soap block is unsuccessfully sucked in vacuum, the vacuum degrees of the other three vacuum generators are not influenced. The model of the vacuum generator is a structure with an energy storage tank inside. The vacuum generator has the same advantages. The vacuum generator has a simple structure, no moving parts and zero failure rate and is a maintenance-free product.
The vacuum degree of the soap absorbing bar and the soap absorbing block is controlled by adjusting compressed air through a pressure reducing valve, and the vacuum degree of a vacuum generator is controlled (-60kpa → -90 kpa). The proper vacuum degree of different products is adjusted, and the problem of unsmooth suction is solved.
The device comprises a soap block suction electromagnetic valve and a soap bar suction electromagnetic valve which are arranged on the device, a compressed air guide block is newly designed and arranged on the right side of a soap printer, and four groups of corresponding soap block suction vacuum generators are connected through the air guide block.
The air guide block at the electromagnetic valve end of the soap suction block is of a five-way structure, and the soap suction components are communicated with each other. When any one soap sucking component breaks vacuum, the vacuum degree of the other 3 soap sucking components is influenced.
The improved structure is designed in such a way that compressed air is connected with the suction soap piece vacuum generator through the suction soap piece electromagnetic valve and the branch air guide block component and the double-end pipe thread, and the suction soap piece vacuum generator is arranged on the right side of the soap printer.
The soap bar sucking electromagnetic valve is connected with a soap bar sucking vacuum generator, and the soap bar sucking electromagnetic valve is installed at the right rear side of a soap printer and is fastened and connected with the soap printer through bolts.
The structure of the air dividing and guiding block component comprises an air dividing and guiding block and an air dividing and guiding block fixing component, as shown in fig. 3, wherein the material of the air dividing and guiding block fixing component is designed to be SUS304 stainless steel.
The air dividing and guiding block is designed to be a square strip type hollow structure, and six threaded holes are formed in the air dividing and guiding block and communicated with each other. The four connecting holes are connected with the soap sucking block vacuum generator through double-end pipe threads, and the four connecting holes are uniformly distributed on one side of the square bar structure. The screw thread outlets of the two end holes are connected with a soap block sucking electromagnetic valve, the interfaces are positioned on the two end faces of the square bar, and the screw thread interfaces are butted with a pneumatic quick L-shaped joint.
The air guide block fixing component is designed in a concave mode. The fixed component is provided with two mounting holes which are in fastening connection with a bolt of a rack on the right side of the soap printer.
The utility model relates to a soap bar and soap block vacuum suction device structure for a soap printer, which comprises a pressure reducing valve, a vacuum generator, an electromagnetic valve and a gas distributing and guiding block assembly device. The soap absorbing block is made of SUS304 stainless steel in a selected material design mode, and the air distributing and guiding block component device is positioned in the middle of the right inner side of the soap printer frame. The air dividing and guiding block is tightly attached to the right inner side of the rack and fastened at the right inner side of the rack through an air dividing and guiding block fixing assembly bolt, two ends of the air dividing and guiding block are connected with an L-shaped air pipe express connector and an outlet of an electromagnetic valve, four holes in the side face of the air dividing and guiding block are connected with a vacuum generator through double-end screw connections, the electromagnetic valve is installed in the middle of the right outer side of the rack, and a pressure reducing valve is installed on the upper portion of the right outer side of the rack. The soap bar sucking assembly comprises a solenoid valve and a vacuum generator, and the solenoid valve and the vacuum generator are arranged in the middle of the right rear side of the rack. The device simple structure easily makes and installs, thereby reduces the fault rate and improves production efficiency and reduces.
The device for realizing vacuum suction of soap bars and soap blocks of the soap printer solves the problem that when one soap block is not sucked out, the suction of the other 3 soap blocks is influenced due to the vacuum suction of the soap blocks. The device is simple in structure, easy to manufacture and install, capable of improving production efficiency and reducing the fault rate of the vacuum pump, and therefore the fault rate is reduced, and the production efficiency is improved.
In this specification, the utility model has been described with reference to specific embodiments thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the utility model. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.
Claims (5)
1. The utility model provides a realize device of soap printer soap bar and soap piece vacuum suction, its characterized in that, the device including absorb soap piece solenoid valve, absorb soap bar solenoid valve, divide air guide block subassembly, absorb soap piece vacuum generator, absorb soap bar vacuum generator, absorption soap piece solenoid valve and divide air guide block subassembly pass through double-end pipe threaded connection on absorbing soap piece vacuum generator, and install the right side frame position at the soap printer, absorption soap bar solenoid valve link to each other with absorbing soap bar vacuum generator, install in the right rear side frame position of soap printer through the bolt-up, divide air guide block subassembly device to be located the frame right side inboard middle part position of printer, with absorb soap piece solenoid valve and absorb soap piece vacuum generator and link to each other.
2. The device for realizing vacuum suction of soap bars and soap blocks of a soap printer as claimed in claim 1, wherein the sub air guide block assembly comprises a sub air guide block and a sub air guide block fixing assembly, the sub air guide block is tightly attached to the right inner side of the frame of the soap printer, the sub air guide block fixing assembly is fastened at the right inner side of the frame through bolts, two ends of the sub air guide block are connected with L-shaped air pipe express connectors to be connected with an outlet of a soap block suction electromagnetic valve, and the side surface of the sub air guide block is connected with a vacuum generator through a double-end wire.
3. The device for realizing the vacuum suction of the soap bar and the soap block of the soap printer as claimed in claim 2, wherein the air dividing and guiding block is a square bar structure, four connecting holes are uniformly distributed on one surface of the square bar structure, two threaded holes are respectively arranged on two end surfaces of the square bar structure, the four connecting holes are connected with the suction soap block vacuum generator through double-end pipe threads, and the threaded holes are connected with the suction soap block electromagnetic valve.
4. The device for realizing the vacuum suction of the soap bar and the soap block of the soap printer as claimed in claim 2, wherein the fixing component of the air dividing and guiding block is a concave structure, and the two sides of the bottom of the fixing component are respectively provided with a mounting hole which is fixedly connected with a bolt of a right rack of the soap printer.
5. The device for realizing vacuum suction of soap bars and soap blocks of a soap printer as claimed in claim 1, further comprising a pressure reducing valve, wherein the pressure reducing valve is installed at the upper part of the right outer side of the frame and connected with the electromagnetic valve for sucking the soap blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121996189.6U CN215480804U (en) | 2021-08-24 | 2021-08-24 | Device for realizing vacuum suction of soap bar and soap block of soap printer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121996189.6U CN215480804U (en) | 2021-08-24 | 2021-08-24 | Device for realizing vacuum suction of soap bar and soap block of soap printer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215480804U true CN215480804U (en) | 2022-01-11 |
Family
ID=79764463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121996189.6U Active CN215480804U (en) | 2021-08-24 | 2021-08-24 | Device for realizing vacuum suction of soap bar and soap block of soap printer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215480804U (en) |
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2021
- 2021-08-24 CN CN202121996189.6U patent/CN215480804U/en active Active
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