CN215472188U - Graphite anode assembly quality - Google Patents

Graphite anode assembly quality Download PDF

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Publication number
CN215472188U
CN215472188U CN202023093930.6U CN202023093930U CN215472188U CN 215472188 U CN215472188 U CN 215472188U CN 202023093930 U CN202023093930 U CN 202023093930U CN 215472188 U CN215472188 U CN 215472188U
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China
Prior art keywords
graphite anode
graphite
anode
drilling
tapping
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CN202023093930.6U
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Chinese (zh)
Inventor
龚斌
章立志
郭雪锋
彭德华
李向勇
邱家煌
曾宪赟
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Ganzhou Keli Rare Earth New Material Co ltd
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Ganzhou Keli Rare Earth New Material Co ltd
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Abstract

A graphite anode assembly device belongs to the technical field of electrolysis equipment. The utility model comprises the following steps: a graphite anode drilling machine and a graphite anode tapping machine; the graphite anode drilling machine is positioned in front of the graphite anode tapping machine; the drilling machine is characterized in that the drilling machine is used for drilling holes on the surface of a graphite product, and the graphite anode tapping machine is used for preparing the holes into internal threaded holes on the basis of the drilled holes on the surface of the graphite product. The utility model has simple structure and convenient use. The dust emission can be effectively reduced, and the environmental pollution is reduced. The manufactured graphite anode has the advantages of difficult damage, good contact, high utilization rate and the like.

Description

Graphite anode assembly quality
Technical Field
The utility model relates to a graphite anode assembling device, and belongs to the technical field of rare earth electrolysis equipment.
Background
Graphite anodes are graphite plates, blocks or bars used as electrolysis anodes in the electrolysis industry, often with rectangular, circular arc cross-sections, etc. During the operation of the cell, the graphite anodes are continuously consumed as the electrolysis proceeds and the graphite anodes often need to be replaced. However, in the manufacturing of the corresponding graphite anode, a process of manually punching and tapping the graphite material to manufacture the graphite anode and installing the current-conducting plate is still used, or a process of mechanically manufacturing and installing the graphite anode current-conducting plate is simply adopted, the screw holes are simply arranged in a straight line or in an arc shape, the production efficiency is low, the screw holes of the manufactured graphite anode are simply arranged and are easy to damage, and the production cost is high.
Chinese utility model patent publication No. CN210560810U on 05.2019, 06/05.s discloses an automatic assembling machine for graphite anode and hanger, which adopts the following steps: the device comprises a workbench, a hanger clamping device, a graphite anode clamping device, a first electric drill for drilling a graphite anode, a second electric drill for drilling a hanger, a tray for supporting the graphite anode, a manipulator and a controller; the workstation includes: the electric drill comprises a base, a supporting plate perpendicular to the base, a first cross rod used for being connected with a first electric drill, a second cross rod used for being connected with a second electric drill, and a third cross rod used for being connected with a manipulator; the end part of the base is fixedly connected with the bottom of the supporting plate, and the first cross bar, the second cross bar and the third cross bar are fixed at the top of the supporting plate; a first sliding rail used for moving the hanger clamping device and a second sliding rail used for moving the graphite anode clamping device are arranged on the supporting plate; the technical scheme that the controller is connected with the manipulator, the first electric drill, the second electric drill, the hanger clamping device and the graphite anode clamping device achieves the technical effects of low labor intensity of the assembling machine, convenience in assembling and good assembling accuracy.
Chinese patent application published on 16/05/2012 and published under the publication number CN102453930A discloses a graphite anode and a replacement method thereof, wherein the graphite anode is a hollow cylinder as a whole, and is composed of a plurality of anode sheets, the anode sheets are connected in parallel, and the top surface of each anode sheet is provided with at least two inner wire holes; the adjacent anode strips are connected through anode guide plates, and each anode guide plate is arranged above the graphite electrolytic cell and spans two adjacent anode strips; each anode guide plate is a metal guide plate with the same inner diameter and outer diameter as the graphite anode piece, the metal guide plate is connected with the positive electrode of the power supply, at least two inner wire holes are also arranged on the metal guide plate, the inner wire holes on the metal guide plate are aligned with the inner wire holes on the corresponding two adjacent graphite anode pieces one by one, and the inner wire holes on the metal guide plate are connected with the corresponding inner wire holes on the anode pieces through bolts.
The Chinese patent application published in 23/2016, and published under No. CN105414599A, discloses a drilling device applied to graphite mold production, which comprises a machine base and a drill stand, wherein the machine base is provided with a drilling vertical frame and a drilling horizontal frame, the drilling vertical frame is positioned at two sides of the machine base, the drilling horizontal frame is positioned between the drilling vertical frames, the drilling horizontal frame is provided with a lifting driving mechanism, the drilling horizontal frame is provided with a lifting mechanism, the lifting mechanism comprises a lifting platform and a lifting screw rod, the lifting screw rod is arranged in the drilling vertical frame, the lifting screw rod is connected with a lifting screw rod connecting seat, the lifting screw rod connecting seat is connected with the lifting platform, the lifting platform is provided with a drilling mechanism, the drilling mechanism comprises a drilling motor and a drilling screw rod, the drilling motor is connected with an output shaft of the drilling motor, the output shaft of the drilling motor is connected with a drilling speed reducer, the drilling speed reducer is connected with the drilling screw rod, and the drilling screw rod is connected with a drilling seat, the drilling seat is connected with a drill rod, and the technical effects of simple structure, strong pertinence, accurate positioning and good drilling effect of the machine and well solving the drilling problem in the production of the graphite mold are achieved.
The chinese utility model patent published 30 months 12 and 2015 under publication number CN204914255U discloses a graphite deep and long hole processing device, which adopts a structure comprising a drill bit assembly, a positioning mechanism and a positioning bracket; the positioning mechanism is arranged on the positioning bracket and comprises a positioning frame, and a positioning drill bushing is fixedly arranged on the positioning frame; the drill bit assembly includes: the first drill bit is at least used for drilling a positioning drill sleeve hole on the positioning drill sleeve; the technical scheme that the second drill bit is the same as the first drill bit in diameter and longer than the first drill bit and is at least used for replacing the first drill bit, the front end of the second drill bit penetrates through the positioning drill bushing hole all the time, the second drill bit can freely advance and retreat in the positioning drill bushing hole along the drilling direction, and the second drill bit cannot move and deflect in the up-down left-right direction under the restraint of the positioning drill bushing.
The prior art has the defects that the structure is complex, and the inner wire holes of the manufactured graphite anode are arranged in a single-row straight line or arc shape due to the uneven density, hardness and the like of the graphite material, so that the inner wire holes of the graphite anode are easy to damage and the like. In order to reduce the defects that the internal thread hole of the graphite anode is easy to damage and the like, enough internal thread wall thickness and enough internal thread hole depth must be reserved, so that the utilization rate of the graphite anode is only about 60%.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the utility model and adopts the following technical scheme:
a graphite anode drilling machine comprising: the positioning mechanism 6, the drilling device 50 and the platform 14; the drilling device 50, the positioning mechanism 6 and the platform 14 are sequentially arranged from top to bottom. And the positioning mechanism 6 fixes the processed graphite block. The drilling device 50 comprises a drill bit 8, and the drill bit 8 can be lifted or moved left and right. The platform 14 carries the graphite block being machined.
According to one preferable technical scheme of the graphite anode drilling machine, the positioning mechanism 6 fixes the processed graphite block from the side surface.
According to another preferable technical scheme of the graphite anode drilling machine, the positioning mechanism comprises at least 2 positioning devices 61, and the 2 positioning devices 61 can move towards each other or away from each other simultaneously.
In another preferred embodiment of the present invention, the vertical point of the center of the positioner 61 is located on the central line of the platform 14.
According to another preferred technical scheme of the graphite anode drilling machine, the positioner 61 is in a V shape.
According to another preferable technical scheme of the graphite anode drilling machine, the positioner 61 is made of angle steel.
In one preferable embodiment of the graphite anode drilling machine of the present invention, the positioner 61 applies force to the adjacent two side surfaces of the graphite block to be processed or to an angle formed by the adjacent two side surfaces of the graphite block to be processed to fix the graphite block to be processed.
Still another preferred embodiment of the graphite anode drilling machine of the present invention further comprises an elastic material, wherein the elastic material is located inside the positioner 61.
According to another preferable technical scheme of the graphite anode drilling machine, the positioning mechanism 6 further comprises a connecting rod 26, a clamping ring 63 and a screw rod 64. One end of the screw rod 64 is provided with a first external thread 65, the first external thread 65, a second external thread 66, a boss 67 and a tip 68 are sequentially arranged from the first external thread 65 to the other end, and the first external thread 65 is opposite to the second external thread 66. The bottom of the connecting rod 26 has an internal thread adapted to the first external thread 65 or the second external thread 66. The snap ring 63 has an internal bore adapted to the second external thread 66 and/or the boss 67, the head 68 of the screw 64. The screw rod 64 sequentially penetrates through the clamping ring 63 and the 2 connecting rods 26, the boss 67 is embedded into an inner hole of the clamping ring 63, and the first external thread 65 and the second external thread 66 respectively penetrate through the internal threads of the 1 connecting rod 26. The top ends of the 2 connecting rods 26 are fixedly connected with the 1 positioner 61 respectively. The inside of the retainer 61 is fixed with an elastic material.
In another preferred embodiment of the present invention, the graphite anode drilling machine further includes a transition section 69 between the first external thread 65 and the second external thread 66.
According to another preferred embodiment of the present invention, the platform 14 is inclined at a first angle α with respect to a horizontal plane, and/or a center line of the drill bit 8 deviates from a plumb line at the first angle α.
According to another preferred embodiment of the graphite anode drilling machine of the present invention, the first angle α is 2 to 30 °.
According to another preferred technical scheme of the graphite anode drilling machine, the first included angle alpha is 10-20 degrees.
According to still another preferred technical scheme of the graphite anode drilling machine, the first included angle alpha is 10-15 degrees.
According to another preferable technical scheme, the graphite anode drilling machine further comprises a dust suction device. The dust suction device recovers graphite powder generated in the drilling process.
According to another preferable technical scheme of the graphite anode drilling machine, the dust collection device comprises a dust collection cover 33, a dust collection cover support 34 and a delivery pipe 35, and the dust collection cover 33 is located beside the drill bit (8).
According to another preferable technical scheme of the graphite anode drilling machine, at least 2 drill bits 8 are arranged, and every 2 drill bits 8 are arranged side by side.
According to another preferable technical scheme of the graphite anode drilling machine, the central lines or the extension lines of the 2 drill bits 8 are intersected in the same vertical plane to form a second included angle beta.
According to another preferable technical scheme of the graphite anode drilling machine, the second included angle beta is less than or equal to 90 degrees.
According to another preferable technical scheme of the graphite anode drilling machine, the second included angle beta is less than or equal to 30 degrees.
According to another preferable technical scheme of the graphite anode drilling machine, the center lines of the 2 drill bits 8 are in a straight line with different surfaces.
According to another preferable technical scheme, the graphite anode drilling machine further comprises a pushing mechanism 4.
The utility model also provides a graphite anode, the top end of which is provided with at least 2 screw holes, namely a first screw hole 82 and a second screw hole 84, and the graphite anode is characterized in that the central line of the first screw hole 82 is not parallel to the central line of the second screw hole 84.
In one preferred embodiment of the graphite anode of the present invention, a center line of the first screw hole 82 and a center line of the second screw hole 84 are intersected in a straight line or a plane with different planes, and form a second included angle β.
According to another preferable technical scheme of the graphite anode, the second included angle beta is 2-45 degrees.
According to another preferable technical scheme of the graphite anode, the second included angle beta is 5-30 degrees.
According to another preferable technical scheme of the graphite anode, the second included angle beta is 15-20 degrees.
According to another preferable technical scheme of the graphite anode, the distance between the center of the screw hole and the edge of the graphite anode block 3 is less than or equal to one third of the thickness of the graphite anode block 3.
According to another preferred technical scheme of the graphite anode, the distance between the center of the screw hole and the outer side of the graphite anode block is less than or equal to 50 mm.
According to another preferable technical scheme of the graphite anode, the minimum distance between the edge of the screw hole and the outer side of the graphite anode block is more than or equal to 10 mm.
The present invention also provides a graphite anode tapping machine, comprising: the positioning mechanism 6, the tapping device and the platform 14; the tapping device, the positioning mechanism 6 and the platform 14 are arranged from top to bottom in sequence; the positioning mechanism 6 fixes the processed anode blank; the tapping device comprises a tapping motor 47 and a screw tap 74, wherein the screw tap 74 is driven by a tapping motor 1 to rotate and simultaneously lift according to the screw pitch of the screw tap 74; the platform 14 carries the anode blank being machined.
According to one of the preferable technical schemes of the graphite anode tapping machine, the positioning mechanism comprises at least 2 positioners 61, and the 2 positioners 61 can move towards each other or away from each other simultaneously.
In another preferred embodiment of the graphite anode tapping machine of the present invention, the vertical point between the 2 locators 61 is located on the center line of the platform 14.
According to another preferable technical scheme of the graphite anode tapping machine, the cross section of the positioner 61 is V-shaped.
According to another preferable technical scheme, the graphite anode tapping machine further comprises a dust collection device; the dust suction device comprises a dust suction cover 33, and the dust suction cover 33 is located beside the tap 11.
In another preferred embodiment of the graphite anode tapping machine of the present invention, the graphite anode tapping machine further comprises an elastic material, wherein the elastic material is located inside the positioner 61.
According to another preferred embodiment of the graphite anode tapping machine of the present invention, the platform 14 is inclined to form a first included angle α with the horizontal plane.
According to another preferred technical scheme of the graphite anode tapping machine, a first included angle alpha is formed between the axis of the tap 74 and a plumb line.
According to another preferable technical scheme of the graphite anode tapping machine, at least 2 screw taps 74 are arranged, and the screw taps 74 are arranged side by side.
According to another preferable technical scheme of the graphite anode tapping machine, the central lines or the extension lines of the 2 taps 74 are intersected and form a second included angle beta.
According to another preferable technical scheme of the graphite anode tapping machine, the center lines of the 2 taps 74 are in a straight line with different surfaces.
The present invention also provides a graphite anode assembling apparatus, comprising: a graphite anode drilling machine 7 and a graphite anode tapping machine 11; the graphite anode drilling machine 7 is positioned in front of the graphite anode tapping machine 11.
According to one preferred technical scheme of the graphite anode assembling device, the graphite anode drilling machine comprises: the positioning mechanism 6, the drilling device 50 and the platform 14; the drilling device 50, the positioning mechanism 6 and the platform 14 are arranged from top to bottom in sequence; the device is characterized in that the positioning mechanism 6 fixes the processed graphite block; the drilling device 50 comprises a drill bit 8, and the drill bit 8 can be lifted and lowered; the platform 14 carries the graphite block being machined.
In another preferred embodiment of the present invention, the graphite anode assembling apparatus further includes: the positioning mechanism 6, the tapping device and the platform 14; the tapping device, the positioning mechanism 6 and the platform 14 are arranged from top to bottom in sequence; the method is characterized in that the positioning mechanism 6 fixes the processed anode blank; the tapping device comprises a tapping motor 1 and a tap 74, wherein the tap 74 is driven by the tapping motor 1 to rotate and simultaneously lift according to the thread pitch of the tap 74; the platform 14 carries the anode blank being machined.
According to another preferable technical scheme of the graphite anode assembling device, the positioning mechanism comprises at least 2 positioners 61, and the 2 positioners 61 can move towards each other or away from each other simultaneously.
Still another preferred embodiment of the graphite anode assembling apparatus according to the present invention further includes an elastic material, and the elastic material is located inside the positioner 61.
In another preferred embodiment of the graphite anode assembling apparatus of the present invention, the positioning mechanism 6 further comprises a connecting rod 26, a snap ring 63, and a lead screw 64; one end of the screw rod 64 is provided with a first external thread 65, the first external thread 65, a second external thread 66, a boss 67 and a tip 68 are sequentially arranged from the first external thread 65 to the other end, and the first external thread 65 is opposite to the second external thread 66; the bottom of the connecting rod 26 is provided with an internal thread matched with the first external thread 65 or the second external thread 66; the snap ring 63 has an inner bore that is compatible with the boss 67 of the lead screw 64. The screw rod 64 sequentially penetrates through the clamping ring 63 and the 2 connecting rods 26, the boss 67 is embedded into an inner hole of the clamping ring 63, and the first external thread 65 and the second external thread 66 respectively penetrate through the internal threads of the 1 connecting rod 26; the top ends of the 2 connecting rods 26 are respectively fixedly connected with the 1 positioner 61; the inside of the retainer 61 is fixed with an elastic material.
According to another preferred embodiment of the graphite anode assembling device of the present invention, the platform 14 is inclined to form a first included angle α with the horizontal plane.
According to another preferable technical scheme of the graphite anode assembling device, at least 2 drill bits 8 and/or screw taps 74 are/is arranged; the drill bits 8 are arranged side by side and the taps 74 are arranged side by side.
According to another preferable technical scheme of the graphite anode assembling device, 2 drill bits 8 and/or taps 74 are/is provided; the extension lines of the central lines of the 2 drill bits 8 are intersected to form a second included angle beta; the extension lines of the central lines of the 2 taps 74 are intersected to form a second included angle beta; or the central lines of the 2 drill bits 8 and the central lines of the 2 screw taps 74 are in a straight line with different surfaces.
According to another preferable technical scheme, the graphite anode assembling device further comprises a conveying mechanism, and the conveying mechanism is located in front of the graphite anode drilling machine 7 and/or located between the graphite anode drilling machine 7 and the graphite anode tapping machine 11.
Has the advantages that: the graphite anode drilling machine or the graphite anode tapping machine provided by the utility model is simple in structure and convenient to use. The holes which are not parallel can be drilled, the force born by the threads for manufacturing the screw holes on the basis of the holes is effectively reduced, the defects that the graphite anode is damaged due to the threads of the screw holes and causes poor contact and the like are prevented, and the flying of dust can be effectively reduced.
Compared with the prior art, the graphite anode assembling device has the advantages that the graphite anode after the anode is assembled has good conductivity, less electric loss, difficult damage, high current efficiency, high anode utilization rate and the like. The anode is tightly contacted with the conductive plate, so that the assembly accuracy is good, the condition that the content of iron in rare earth metal and alloy products obtained by electrolysis exceeds the standard due to the fact that steel bolts are dissolved in electrolyte is reduced, and the quality of the products is improved; in addition, the utility model automatically assembles the current-conducting plate and the graphite anode, thereby realizing continuous operation, saving labor force and improving production efficiency. The whole operation is automated, the drilling graphite chips are effectively recovered, the air pollution is reduced, and the working environment of workers is improved.
According to the graphite anode, the central lines of at least two screw holes of the graphite anode are not parallel, or the screw holes are arranged in a triangular shape. The stress state of the screw hole internal thread is changed, the gravity of the graphite anode block borne by the screw hole internal thread is reduced, the screw thread of the screw hole can be prevented from being damaged, and the contact area between the bolt and the graphite anode block is ensured not to be reduced; the defects that the bolt is loosened, the resistance is increased, the bolt generates heat and turns red and the like due to the fact that the screw thread of the graphite anode block is damaged and the screw thread slides when bearing the weight of the graphite anode piece independently in the transportation and installation processes are avoided, and the falling accident of the graphite anode piece is avoided. The distance between the screw hole and the outer side of the graphite anode block 3 is small, the utilization rate of the graphite anode can reach about 80 percent, the use of the original equipment is not influenced, and the iron content is effectively reduced.
Drawings
Fig. 1 is a schematic diagram of one embodiment to ten embodiments.
Fig. 2 is a schematic diagram of a sixth embodiment and eighth to tenth embodiments.
Fig. 3 is a seven to ten schematic diagrams of the embodiment.
Fig. 4 is a schematic diagram of the first embodiment, the second embodiment and the eighth to tenth embodiments.
Fig. 5 is a schematic diagram of one embodiment to a tenth embodiment.
Fig. 6 is a schematic diagram of four to ten embodiments.
Fig. 7 is a schematic diagram of one embodiment to a tenth embodiment.
Fig. 8 is a schematic diagram of one embodiment to a tenth embodiment.
Fig. 9 is a schematic diagram of three to ten embodiments.
Fig. 10 is a schematic diagram of three to ten embodiments.
Fig. 11 is a schematic diagram of three to ten embodiments.
Detailed Description
Example one
A graphite anode drilling machine, see fig. 1, 4, 5, 7 and 8.
The graphite anode drilling machine comprises: the positioning mechanism 6, the drilling device 50, the dust suction device 9 and the platform 14; the drilling device 50, the dust suction device 9, the positioning mechanism 6, the platform 14 and the belt conveying device 4 are sequentially arranged from top to bottom. The belt conveyor 4 is located on one side of the platform 14 and is at substantially the same height. The positioning mechanism 6 is used for fixing the graphite block to be processed and comprises a positioning motor (not shown in the drawing, the same below), a connecting rod 26, an angle iron 61, a clamping ring 63, a screw rod 64 and rubber. One end of the screw rod 64 is provided with a first external thread 65, and the first external thread 65, a transition section 69, a second external thread 66, a boss 67 and a tip 68 are sequentially arranged from the first external thread 65 to the other end. The head 68 is connected to a positioning motor or the like that drives the lead screw 64. The first external thread 65 is opposite to the second external thread 66. The bottom of the connecting rod 26 has an internal thread adapted to the first external thread 65 or the second external thread 66. The angle 61 is located at the top and/or middle of the link 26. The snap ring 63 has 2 inner holes corresponding to the outer diameter of the second external thread 66 or the end 68 of the screw 64. The second external thread 66 and the end 68 of the screw rod 64 respectively penetrate through the inner holes of 1 snap ring 63, and 2 snap rings 63 are respectively positioned on two sides of the boss 67 to clamp the boss 67. The number of the connecting rods 26 and the number of the angle steels 61 are respectively 2, the screw rod 64 sequentially penetrates through the snap rings 63 and the 2 connecting rods 26, the bosses 67 are embedded between the two snap rings 63, and the first external threads 65 and the second external threads 66 are respectively positioned in the internal threads of the 1 connecting rods 26. The top ends of the 2 connecting rods 26 are fixedly connected with the 1 positioner 61 respectively. The 2 angle steels 61 are respectively positioned at two sides of the platform 14, and the horizontal section is in a shape of a cross with opposite openings. Rubber is provided inside the angle iron 61. The vertical point of the center of the 2-angle steel 61 is positioned on the central line of the platform 14. The drilling device 50 includes a drill bit 8, a drilling motor 47, a lift motor 48, and a connecting rod 56. The upper end of the connecting rod 56 is driven by the drilling motor 47, and the lower end is connected with the drill bit 8. The drilling motor 47 is located at the top of the drilling device 50 and drives the drill bit 8 in rotation. The lifting motor 48 is positioned on the side surface of the drilling device 50 and drives the drilling motor 47, the drill bit 8 and the like to lift. The centre line of the drill bit 8 is parallel to the plumb line. The platform 14 is arranged horizontally and bears the graphite block to be processed. The dust suction device 9 includes a dust suction hood 33, a dust suction hood support 34, and a delivery pipe 35. The dust hood 33 is mounted on a dust hood support 34 and connected to a dust removal system (not shown) via a delivery pipe 35.
When the graphite anode drilling machine works, the belt conveying device 4 conveys the graphite block 5 with the thickness of about 100mm and the circular-arc or rectangular cross section to a drilling position on the platform 14 according to the width direction of the graphite block 5 which is basically vertical to the advancing direction of the graphite block 5. The lead screw 64 of the positioning mechanism is driven by the positioning motor to rotate, so that the two angle steels 61 are driven to fold from two sides to the middle, after 1 angle steel 61 contacts the outer side vertical plane or the outer arc surface of the graphite block 5, the two angle steels gradually move towards the middle along with 2 angle steels 61, the graphite block 5 is pushed to move towards the other 1 positioner 61 until the other positioner 61 contacts the outer side vertical plane or the outer arc surface of the other side of the graphite block 5, the rubber on the inner side of the 2 angle steels 61 respectively supports against the corners on the outer sides of the 1 graphite block 5, the two positioners 61 simultaneously apply centripetal force to the graphite block 5 under the action of the lead screw 64, and the graphite block 5 is fixed on the platform 14. The center line of the drill bit 8 (about 8.5mm in diameter) of the drilling device 50 is then positioned about 15mm from the edge of the graphite block 5, and the drill bit 8 is driven by the drilling motor to rotate and simultaneously move downward by the lifting motor to drill a plurality of first holes 62 in the top surface of the graphite block 5. The first hole 62 has a depth of 50-100 mm. When the drill bit 8 drills on the top surface of the graphite block 5, the dust suction cover 33 of the dust suction device 9 covers the top surface of the graphite block 5 near the drill bit 8, a fan (not shown in the figure) sucks air, and graphite chips drilled by the drill bit 8 are sucked in through the dust suction cover 33 by utilizing the air carrying, and enter a dust removal system (not shown in the figure) through the delivery pipe 35 to recover the graphite chips. The recovered graphite scraps can be used for manufacturing electrolytic furnaces and the like.
After 3 first holes 62 are drilled in the graphite block 5, an anode blank 85 is formed. The first holes 62 are arranged in a single row or two rows, preferably in two rows (i.e. in a triangular arrangement), and the central line of each first hole 62 is perpendicular to the bottom surface of the anode blank 85 and is about 15mm away from one edge of the graphite block 5. The screw rod 64 is driven by the positioning motor to rotate reversely to drive the two angle steels 61 to loosen towards two sides, and the binding of the anode blank 85 is removed. The anode blank 85 leaves the drilling position on the platform 14 under the pushing of the subsequent graphite block 5 pushed by the belt conveyor 4 to enter a tapping process to machine the first hole 62 into the internal threaded hole 82 or directly drive a self-tapping screw into the anode blank 85 by a tapping machine, and fix the anode conductive plate on the surface of the anode blank 85.
The plurality of first holes 62 on the anode blank 85 are arranged in 2 rows, and the adjacent first holes 62 are arranged in a triangle. After the anode conducting plate is fixed on the top of the graphite anode 95 by the bolts, the stress condition of the screw hole internal threads of the graphite anode with only a single row of screw holes in the transportation, installation and use processes is changed, and the defects that the first screw hole 82 and the edge of the first screw hole 82 and the graphite anode 95 are easily damaged can be reduced.
The drilling motor 47 and the lifting motor 48 can also be combined into 1 motor to complete the work tasks of rotating and lifting the drill bit 8.
The lead screw 64 may also be disposed above and/or laterally to the platform 14.
When the drill 8 is horizontally disposed, the graphite block 5 can be horizontally disposed in the height direction, and the graphite dust can be easily discharged when the drill 8 drills the first holes 62.
The graphite block 5 is stationary relative to the ground while the graphite anode drill drills a plurality of first holes 62 in the upper surface of the graphite block 5.
Example two
A graphite anode drilling machine, see fig. 1, 4, 5, 7 and 8.
This embodiment is substantially the same as the first embodiment. The difference lies in that: firstly, the platform 14 inclines for 2 degrees according to one side of the advancing direction of the graphite block 5; secondly, a dust suction device 9. The dust suction device 9 comprises a guide pipe 35, the cross section of the guide pipe 35 is rectangular, a suction port 34 is arranged at one end of the guide pipe, the suction port 34 is flat, the outer end of the suction port is arc-shaped, one side of the drill bit 8 on the surface of the graphite block 5 is provided with the other end of the guide pipe 35, and the other end of the guide pipe is connected with a dust removal system (not shown in the figure).
The platform 14 may also be inclined in any direction. The platform 14 is inclined in the front side or rear side of the advancing direction of the graphite block 5.
The graphite block 5 is drilled into a plurality of holes to form a graphite blank 85. The graphite blank 85 has 3 holes, which are divided into 1 first hole 62 with a center line inclined to the left, 1 second hole 64 with a center line inclined to the right, and 1 third hole 60 with a center line inclined to the right. The first and second holes 62, 60 are arranged in a triangular pattern with the second and third holes 64, 60. The first hole 62 and the second and third holes 64, 60 have a depth of 30-80mm, respectively.
Continuing to increase the number of first holes 62 and/or second holes 64, 60 may also reduce the depth of first holes 62 and second holes 64, 60 to 20-30 mm.
When the graphite anode drilling machine works, the first hole 62 is drilled, the graphite block 5 is rotated by 180 degrees along the plumb line, and the second hole 64 is drilled. After machining, the first hole 62 and the second hole 64 form a 4 ° included angle with each other.
The inclination angle α of the platform 14 may be set within a range of 1 to 45 ° to obtain different second included angles β.
The first hole 62 and the third hole 60 are in a straight line with different planes.
The depth of the third hole 60 can be reduced to less than or equal to 30mm, and the bolt arranged in the screw hole formed by the third hole 60 during electrolysis of the graphite anode 95 can be prevented from contacting molten salt and the like.
The first screw hole 82 and the second screw hole 84 which are made after the tapping of the first hole 62 and the second hole 64 and the third screw hole 80 which is made after the tapping of the third hole 60 share the weight of the graphite anode, so that the extension line of the gravity center of the graphite anode passes through a triangle formed by the first screw hole 82, the second screw hole 84 and the third screw hole 80, the condition that the graphite anode is only born by the first screw hole 82 and the second screw hole 84 originally is changed, and the first screw hole 82 and the second screw hole 84 are easy to damage due to gravity when the positions of the first screw hole 82 and the second screw hole 84 are positioned at the edge, and the effect of protecting the thinnest link of the graphite anode is achieved. After the depths of the first hole 62, the second hole 64 and the third hole 60 are reduced, the utilization rate of the graphite anode can be further improved on the premise that the bolts do not contact materials in the electrolytic furnace such as molten salt during electrolysis.
When the graphite anode drilling machine 7 drills a plurality of first holes 62 and/or second holes 64 and third holes 60 on the upper surface of the graphite block 5, the graphite block 5 is static relative to the ground.
EXAMPLE III
A graphite anode drilling machine, see fig. 1, 5, 7, 8, 9, 10 and 11.
This embodiment is substantially the same as the second embodiment. The difference lies in that: the two delivery pipes 35 are respectively arranged at two sides of the drill bit 8. Most of the graphite dust can be recovered.
Example four
A graphite anode drilling machine, see fig. 1, 5, 6, 7, 8, 9, 10 and 11.
This embodiment is substantially the same as the first embodiment. The difference lies in that: one is that it also includes a multi-axis device 55; secondly, the number of the drill bits 8 is at least two. The multi-axis machine 55 comprises at least 2 sub-guide rods 56 and the same number of position adjustment rods 57. The position adjusting rods 57 adjust the positions of 1 sub-guide rod 56. The sub-guide rods 56 are positioned above the drill bits 8, the upper ends of the sub-guide rods are driven by the drilling motor 47 through gears and/or universal joints, and the lower ends of the sub-guide rods are connected with 1 drill bit 8. The centre lines of the drill bits 8 are all parallel.
When the graphite anode drilling machine works, more than 2 first holes 62 can be simultaneously manufactured.
EXAMPLE five
A graphite anode drilling machine, see fig. 1, 5, 7, 8, 9, 10 and 11.
This embodiment is substantially the same as the first embodiment. The difference lies in that: the centre line of the drill bit 8 running up and down in the drilling device 50 is about 1 deg. off the vertical.
When the drilling machine works, a first hole 62 with the center line inclined to the left is firstly machined in the top of the graphite block 5, then the graphite block 5 is rotated by 180 degrees along the vertical line, and a second hole 64 is continuously machined in the top of the graphite block 5. Such that first hole 62 and second hole 64 have a second included angle beta of about 2 deg..
In the transportation, installation and use process of the graphite block 5 manufactured by the graphite anode drilling machine of the embodiment after the graphite anode 95 is manufactured, because the second included angle β is formed between the center lines of the 2 self-tapping screws 74 and/or the 2 bolts 75, the two self-tapping screws 74 and/or the two bolts 75 clamp and/or hook the graphite anode 95, and the gravity of the graphite anode 95 borne by the internal threads of the first screw hole 82 and the second screw hole 84 of the graphite anode 95 is greatly reduced. The chance that the first and second screw holes 82 and 84 of the graphite anode 95 are damaged by the gravity of the graphite anode 95 is reduced.
When the graphite anode 95 has at least 3 self-tapping screws 74 and/or two bolts 75 arranged in a triangular shape, and the second included angle β is 10-90 °, the damage of the first screw hole 82 and the second screw hole 84 of the graphite anode 95 by the gravity of the graphite anode 95 can be substantially avoided. When the second included angle β is 10 to 30 °, the graphite block 5 and the graphite anode 95 are convenient to process. The second angle β is preferably 15 to 20 °.
EXAMPLE six
A graphite anode drilling machine, see fig. 1, fig. 2, fig. 5, fig. 7, fig. 9 and fig. 10.
This embodiment is substantially the same as the first embodiment. The difference lies in that: the positioning mechanism 6 is integrally positioned above the platform 14 and fixed on both sides of the platform 14. The positioning mechanism 6 comprises a connecting rod 26, a centering device 27 and a piston. The number of the connecting rods 26 is 2, the connecting rods are all in a 7 shape, 2 holes are formed in the transverse handle, and dovetail grooves are formed in the lower end of the vertical handle. The centering device 27 comprises a pinion 71, a first rack 72 and a second rack 73. The first rack 72 and the second rack 73 are respectively located at two sides of the gear 71 and are both meshed with the gear 71. The outer side holes on the transverse handles of the 2 connecting rods 26 are respectively fixed at the tail ends of the first rack 72 or the second rack 73, and the first rack 72 or the second rack 73 respectively passes through the inner side hole of the other connecting rod 26 and moves in the inner side hole. The piston (not shown) is fixedly connected to the other side of the first rack 72 to which the connecting rod 26 is fixed, and drives the first rack 72 and the second rack 73 to move linearly.
When the graphite anode drilling machine works, the first rack 72 moves linearly under the pushing of the piston to drive the gear 71 to rotate, and the gear 71 drives the second rack 73 to move linearly, so that 2 connecting rods 26 are closed oppositely until the dovetail groove at the lower end of the vertical handle of the connecting rod 26 clamps the side surface or the corner of the graphite block 5.
After the hole on the surface of the graphite block 5 is drilled, the first rack 72 or the second rack 73 moves linearly in the opposite direction under the dragging of the piston, so that the connecting rods 26 move back and forth to be separated.
The first rack 72 and the second rack 73 are interchangeable in the driving manner of the coupling with the piston; the first rack 72 and the second rack 73 may be driven by 1 piston, respectively.
EXAMPLE seven
A graphite anode drilling machine, see fig. 1, fig. 3, fig. 5, fig. 7, fig. 8, fig. 9, fig. 10 and fig. 11.
This embodiment is substantially the same as the first embodiment. The difference lies in that: the pushing mechanism is a piston feeding mechanism 4. The piston feeding mechanism 4 comprises a piston 29, a mounting plate 30, a push plate 32 and a roller table (not shown in the figure). The inlet end of the roller bed is fixed with a mounting plate 30, and the outlet end is positioned near the platform 14 and is adapted to the platform 14 in height. The middle of the mounting plate 30 is provided with a through hole, the outer side of the mounting plate is fixed with a piston 29, and the inner side of the mounting plate 30 is provided with a roller way inlet. The piston 29 comprises a piston rod 31, one end of the piston rod 31 is positioned in the piston 29, the other end of the piston rod 31 penetrates through a through hole in the middle of the mounting plate 30 to extend into the mounting plate 30 and be positioned on one side of the inlet end of the roller way, and the tail end of the piston rod is connected with a push plate 32. The center line of the piston rod 31 and the center line of the platform 14 are substantially in the same vertical plane.
Before the piston feeding mechanism 4 works, at least one graphite block 5 is arranged on the roller way. When the graphite block 5 needs to be conveyed to the platform 14, the piston rod 31 extends towards the platform 14, and the graphite block 5 on the roller way is pushed towards the platform 14. The piston rod 31 repeatedly extends towards the platform 14 to push the graphite blocks 5 towards the platform 14 until one graphite block 5 reaches the drilling position of the platform 14, the piston rod 31 resets, and the drilling device 50 starts to drill. After the graphite blocks 5 on the platform 14 are drilled, the piston rods 31 extend towards the platform 14 again, the graphite blocks 5 drilled on the roller way are pushed to the drilling positions of the platform 14, and the anode blanks 85 drilled with the first holes 62 are pushed away from the drilling positions of the platform 14.
Example eight
The graphite anode tapping machine is shown in figure 1, figure 2, figure 3, figure 4, figure 5, figure 6, figure 7, figure 8, figure 9, figure 10 and figure 11.
This embodiment is substantially the same as any of the graphite anode drilling machines described in embodiments one to seven. The difference lies in that: firstly, the drill bit 8 of the first embodiment to the seventh embodiment is replaced by a screw tap 74; secondly, the tapping motor 47 is used to replace the drilling motor 47 and the lifting motor 48 in the first to seventh embodiments, and the tapping motor 47 drives the tap 74 to move at a proper rotation speed and lifting speed.
When the graphite anode tapping machine is in operation, the positioning mechanism 6 fixes the anode blank 85 on the platform 14 at a tapping position, the screw tap 74 is aligned with the first hole 62 and/or the second hole 64 and the third hole 60, the screw tap 74 is driven by the tapping motor 47 to rotate at a speed ratio according with the screw pitch of the screw tap 74, and the screw tap is lowered to machine the first hole 62 and/or the second hole 64 and the third hole 60 into the first internal thread 82 and/or the second internal thread 84 and the third internal thread 80. After the first internal thread 82 and/or the second internal thread 84 and the third internal thread 80 are machined, the tapping motor 47 rotates the tap 74 at a speed ratio corresponding to the pitch of the tap 74 while ascending until the tap 74 leaves the upper surface of the anode blank 85. The anode blank 85 becomes a graphite anode blank 95.
When the graphite anode tapping machine 11 prepares the plurality of first holes 62 and/or the second holes 64 and the third holes 60 of the anode blank 85 into the first screw holes 82 and/or the second screw holes 84 and the third screw holes 80, the anode blank 85 is stationary with respect to the ground.
Example nine
The graphite anode assembling device is shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10 and fig. 11.
The graphite anode assembling device comprises 1 graphite anode drilling machine 7 in the first embodiment to the seventh embodiment, 1 graphite anode tapping machine 11 matched with the graphite anode drilling machine in the eighth embodiment and a conveying mechanism 4. The graphite anode tapping machine is characterized in that the conveying mechanism 4, the graphite anode drilling machine 7 and the graphite anode tapping machine 11 are sequentially arranged from front to back, and the conveying mechanism 4 at least comprises 1 belt conveyor and/or a piston feeding mechanism.
When the graphite anode assembling device works, the conveying mechanism 4 conveys the graphite block 5 to the platform 14 of the graphite anode drilling machine 7 and fixes the graphite block, and the drilling device 50 drills a plurality of first holes 62 and/or second holes 64 and third holes 60 on the upper surface of the graphite block 5. After the first hole 62 and/or the second hole 64 and the third hole 60 are drilled, the graphite block 5 becomes an anode blank 85.
The anode blank 85 is pushed to the platform 14 of the graphite anode tapping machine 11 by other graphite blocks 5 and the like conveyed by the conveying mechanism 4 and fixed, an anode conductive plate (not shown in the figure) matched with the anode blank 85 and the first hole 62, the second hole 64 and the third hole 60 thereof is placed on the anode blank 85, the head of the self-tapping screw 74 is clamped in the connecting rod 56 or is sucked and hung at the lower end of the connecting rod 56 by magnetic force, the tail end of the self-tapping screw 74 is aligned with the first hole 62, the second hole 64 and the third hole 60, and the tapping motor 47 drives the self-tapping screw 74 to screw into the anode blank 85 along the first hole 62, the second hole 64 and the third hole 60 in a proportion suitable for the thread pitch of the self-tapping screw 74. After the tapping screw 74 is tightened, the tapping motor 47 is rotated in reverse, and the coupling rod 56 and the like are lifted. After the first holes 62 and/or the second holes 64 and the third holes 60 are screwed into the self-tapping screws 74, the anode blank 85 becomes a graphite anode 95 with an anode conductive plate mounted on the upper surface.
When the graphite anode drilling machine 7 drills a plurality of first holes 62 and/or second holes 64 and third holes 60 on the upper surface of the graphite block 5, the graphite block 5 is static relative to the ground.
When the graphite anode tapping machine 11 screws self-tapping screws into the first holes 62 and/or the second holes 64 and the third holes 60 of the anode blank 85, the anode blank 85 is stationary relative to the ground.
Example ten
The graphite anode assembling device is shown in figures 1, 2, 3, 4, 9 and 11.
The graphite anode assembling device comprises 1 graphite anode drilling machine 7 in one embodiment to seven embodiments, 1 graphite anode tapping machine 11 matched with the graphite anode drilling machine in the eight embodiments, 1 screwing machine 17 and a conveying mechanism 4. Be conveying mechanism 4, graphite anode drilling machine 7, graphite anode tapping machine 11 and screw machine 17 from the past backward in proper order, conveying mechanism 4 includes 1 band conveyer and/or piston feeding mechanism at least to and 2 sections roll tables at least. The at least 2 sections of roller ways are respectively positioned between the graphite anode drilling machine 7 and the graphite anode tapping machine 11 and between the graphite anode tapping machine 11 and the screw screwing machine 17. The screw machine 17 is substantially the same as the graphite anodic threading machine 11 except that the lower portion of the connecting rod 56 is tubular with a hexagonal cylindrical cavity inside. The hexagon bolt can be accommodated in the pipe shape with the hexagonal cylindrical cavity inside.
A roller table may be provided in the screwing machine 17 to transport the graphite anode with the anode conductive plate mounted thereon.
When the graphite anode assembling device works, the conveying mechanism 4 conveys the graphite block 5 to the platform 14 of the graphite anode drilling machine 7 and fixes the graphite block, and the drilling device 50 drills a plurality of first holes 62 and/or second holes 64 and third holes 60 on the upper surface of the graphite block 5. After the first hole 62 and/or the second hole 64 and the third hole 60 are drilled, the graphite block 5 becomes an anode blank 85.
The anode blank 85 is pushed to the platform 14 of the graphite anode tapping machine 11 by other graphite blocks 5 and the like conveyed by the conveying mechanism 4 and is fixed by the positioning mechanism 6, and then the first hole 62 and/or the second hole 64 and the third hole 60 of the anode blank 85 are processed into a first screw hole 82 and/or a second screw hole 84 and a third screw hole 80 by a tap 74. After the first hole 62, the second hole 64, and the third hole 60 are processed into the first screw hole 82, the second screw hole 84, and the third screw hole 80, the anode blank 85 becomes a graphite anode blank 95.
The graphite anode blank 95 is pushed to the platform 14 of the screwing machine 17 by other graphite blocks 5, the anode blank 85 and the like conveyed by the conveying mechanism 4 and is fixed, an anode conducting plate (not shown in the figure) matched with the graphite anode blank 95 is placed on the graphite anode blank 95, the hexagonal head of the bolt 75 is clamped in the cavity of the connecting rod 56, the threaded end of the bolt 75 is aligned with the first screw hole 82, the second screw hole 84 and the third screw hole 80 of the graphite anode blank 95, and then the tapping motor 47 drives the bolt 75 to screw the bolt 75 into the graphite anode blank 95 through the connecting rod 56 to manufacture the graphite anode.
When the graphite anode is used for producing rare earth metals or alloys by a rare earth electrolytic furnace, the phenomena of poor contact such as damage to the first screw hole 82, the second screw hole 84 and the third screw hole 80, reddening of bolts and the like do not occur; the utilization rate of the graphite anode is improved to more than 80 percent; the current efficiency is improved by about 5 percent, and the standard exceeding phenomenon of iron in the product is reduced to 2 percent from 5 percent; the average iron content of the rare earth metal or alloy is reduced from about 1000ppm to about 700 ppm. The improvement of the utilization rate of the graphite anode not only reduces the unit consumption of the graphite anode, but also prolongs the production time of the electrolytic furnace and improves the production efficiency.
When the graphite anode drilling machine 7 drills a plurality of first holes 62 and/or second holes 64 and third holes 60 on the upper surface of the graphite block 5, the graphite block 5 is static relative to the ground.
When the graphite anode tapping machine 11 prepares the plurality of first holes 62 and/or the second holes 64 and the third holes 60 of the anode blank 85 into the first screw holes 82 and/or the second screw holes 84 and the third screw holes 80, the anode blank 85 is stationary with respect to the ground.
When the screwing machine 17 screws bolts into the first screw holes 82 and/or the second screw holes 84 and the third screw holes 80 of the graphite anode blank 95, the graphite anode blank 95 is stationary relative to the ground.
One or two of the graphite anode drilling machine 7, the graphite anode tapping machine 11 and the screwing machine 17 can be replaced by other corresponding devices.
The above description is only a basic description of the present invention, and any equivalent changes made according to the technical solutions of the present invention, such as new combinations of technical features of different embodiments, should fall within the protection scope of the present invention.

Claims (10)

1. A graphite anode assembly device comprising: a graphite anode drilling machine and a graphite anode tapping machine; the graphite anode drilling machine is positioned in front of the graphite anode tapping machine; the drilling machine is characterized in that the drilling machine is used for drilling holes on the surface of a graphite product, and the graphite anode tapping machine is used for preparing the holes into internal threaded holes on the basis of the drilled holes on the surface of the graphite product.
2. The graphite anode assembly device of claim 1, wherein the graphite anode drilling machine and/or the graphite anode tapping machine comprises: a positioning mechanism (6) and a platform (14); the positioning mechanism (6) fixes the graphite product to be processed; the platform (14) carries a graphite product to be processed; the graphite anode drilling machine also comprises a drilling device, and the drilling device, the positioning mechanism (6) and the platform (14) are sequentially arranged from top to bottom; the drilling device comprises a drill bit (8), and the drill bit (8) can be lifted or moved left and right; the graphite anode tapping machine also comprises a tapping device, and the tapping device, the positioning mechanism (6) and the platform (14) are sequentially arranged from top to bottom; tapping unit includes tapping motor (1), tap (11) are gone up and down in the rotatory while according to the pitch of tap (11) under tapping motor (1) drive.
3. The graphite anode assembling device according to claim 1, wherein the graphite anode drilling machine and/or the graphite anode tapping machine further comprises a dust suction device; the dust suction device comprises a dust suction cover (33), and the dust suction cover (33) is located beside the drill bit (8) and/or the screw tap (11).
4. The graphite anode assembling device according to claim 2, wherein the positioning mechanism comprises at least 2 positioners (61), and the 2 positioners (61) can move towards or away from each other simultaneously.
5. A graphite anode assembly device as claimed in claim 4, further comprising an elastic material located inside the retainer (61).
6. The graphite anode assembling device according to claim 4, wherein the positioning mechanism (6) further comprises a connecting rod (62), a snap ring (63) and a screw rod (64); one end of the screw rod (64) is provided with a first external thread (65), the first external thread (65), a second external thread (66), a boss (67) and a tip (68) are sequentially arranged from the first external thread (65) to the other end, and the first external thread (65) is opposite to the second external thread (66); the bottom of the connecting rod (62) is provided with an internal thread matched with the first external thread (65) or the second external thread (66); the clamping ring (63) is provided with an inner hole matched with the boss (67) of the screw rod (64); the screw rod (64) sequentially penetrates through the clamping ring (63) and 2 connecting rods (62), the boss (67) is embedded into an inner hole of the clamping ring (63), and the first external thread (65) and the second external thread (66) respectively penetrate through the internal threads of 1 connecting rod (62); the top ends of the 2 connecting rods (62) are respectively fixedly connected with the 1 positioner (61); and an elastic material is fixed on the inner side of the positioner (61).
7. The graphite anode assembly apparatus of claim 2, wherein the platform (14) is inclined at a first angle α to the horizontal.
8. A graphite anode assembly device according to claim 4, characterized in that the number of drills (8) and/or taps (11) is at least 2; the drill bits (8) are arranged side by side, and the screw taps (11) are arranged side by side.
9. The graphite anode assembly device according to claim 8, wherein the drill (8) and/or the tap (11) each have 2; the extension lines of the central lines of the 2 drill bits (8) are intersected to form a second included angle beta; the extension lines of the central lines of the 2 screw taps (11) are intersected to form a second included angle beta; or the central lines of the 2 drill bits (8) are in a straight line with different surfaces, and the central lines of the 2 screw taps (11) are in a straight line with different surfaces.
10. The graphite anode assembling apparatus according to any one of claims 1 to 3, further comprising a conveying mechanism located before the graphite anode drilling machine and/or between the graphite anode drilling machine and the graphite anode tapping machine.
CN202023093930.6U 2020-12-21 2020-12-21 Graphite anode assembly quality Active CN215472188U (en)

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Application Number Priority Date Filing Date Title
CN202023093930.6U CN215472188U (en) 2020-12-21 2020-12-21 Graphite anode assembly quality

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Application Number Priority Date Filing Date Title
CN202023093930.6U CN215472188U (en) 2020-12-21 2020-12-21 Graphite anode assembly quality

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CN215472188U true CN215472188U (en) 2022-01-11

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