CN215471910U - Concrete pile wall mould set - Google Patents

Concrete pile wall mould set Download PDF

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Publication number
CN215471910U
CN215471910U CN202120262077.1U CN202120262077U CN215471910U CN 215471910 U CN215471910 U CN 215471910U CN 202120262077 U CN202120262077 U CN 202120262077U CN 215471910 U CN215471910 U CN 215471910U
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concrete pile
pile wall
mold
female
male
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周兆弟
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Abstract

The utility model provides a concrete pile wall mould set, which comprises more than two concrete pile wall moulds which are arranged in sequence in the transverse direction, wherein the concrete pile wall moulds comprise: the female die assembly can be used for forming the male splicing end of the concrete pile wall, the male die assembly can be used for forming the female splicing end of the concrete pile wall, and the bottom die frame is used for positioning the female die assembly and the male die assembly; wherein, female mould subassembly and/or public mould subassembly are provided with the portion of lifting by crane. According to the utility model, the female die assembly and the male die assembly are provided with the lifting parts, after production is finished, the female die assembly, the male die assembly and the concrete pile wall can be directly lifted out to the die removing station together, the lifting device only needs to operate for one stroke, and then the female die assembly and the male die assembly are removed by personnel at the die removing station, so that the production efficiency is improved.

Description

Concrete pile wall mould set
Technical Field
The utility model relates to the field of prefabricated part forming, in particular to a concrete pile wall mold set.
Background
The concrete pile wall is a concrete prefabricated component, and can be widely applied to foundation pit retaining engineering and side slope retaining engineering such as water conservancy construction engineering, riverway regulation engineering, municipal drainage engineering, traffic subgrade support, urban underground foundation pit support, beach reclamation, ocean wave dissipation engineering and the like. The method is characterized in that a soil pit is excavated at a foundation design position according to the substrate elevation and the foundation plane size. Before excavation, an excavation scheme is determined according to geological and hydrological data and the conditions of buildings nearby the site, and waterproof drainage work is performed. The person who is not excavated can use the method of putting the side slope to stabilize the earth slope, and the size of the slope is determined according to the relevant construction regulations. When a building is excavated deeply and nearby, the method of supporting the foundation pit wall, the method of protecting the wall by spraying concrete, the method of interlocking a large foundation pit even by adopting an underground continuous wall and column type cast-in-situ bored piles and the like can be used for preventing the outside soil layer from collapsing. With market application and further improvement of technical maturity, more and more precast concrete pile wall products are produced.
The prior art discloses a mold for manufacturing a continuous wall and a method for manufacturing the continuous wall by using the mold. Including the mould body, the mould body including can dismantle last mould subassembly and the lower mould subassembly of connection, the mould body on be equipped with the cloth mouth mechanism that is used for the cloth, thereby this internal continuous wall fixed connection that is equipped with of mould make the both sides of continuous wall form unsmooth waterproof connection structure's waterproof bayonet structure.
However, by adopting the technical scheme, when the continuous wall is lifted out, the upper die assembly needs to be lifted out firstly and then lifted out of the continuous wall, the lifting device needs to lift the upper die assembly out, place the upper die assembly on the open ground, lift the continuous wall in a return stroke and then place the upper die assembly on the open ground, and the operation needs to be performed for two strokes, so that the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims to provide a concrete pile wall mold set with high production efficiency
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a concrete pile wall mould group, includes the concrete pile wall mould that arranges in proper order on horizontal more than two, concrete pile wall mould includes: the female die assembly can be used for forming the male splicing end of the concrete pile wall, the male die assembly can be used for forming the female splicing end of the concrete pile wall, and the bottom die frame is used for positioning the female die assembly and the male die assembly; wherein, female mould subassembly and/or public mould subassembly are provided with the portion of lifting by crane.
Preferably, the male die assembly comprises at least one first die plate with a deformation resetting function and at least one second die plate which has rigidity and can be used for supporting the first die plate, the first die plate can at least be matched with the end contour of the female splicing end on one side in the thickness direction of the concrete pile wall, the second die plate is matched with the rest end contour of the female splicing end, at least one end part of the second die plate can enter and exit the female splicing end, and a bulge which is far away from the second die plate in the thickness direction of the concrete pile wall is formed at a position at least a preset distance away from the end face of the female splicing end on the forming surface of the first die plate;
the female die assembly comprises at least two detachably connected sub-die plates, and a concave part matched with the convex part is formed on the forming surface of at least one sub-die plate.
Preferably, the first template comprises a first modeling section, a second modeling section and a third modeling section which are sequentially connected, the second modeling section is arranged approximately along the thickness direction of the concrete pile wall, and the second modeling section is at least used for molding the surface of the female splicing end in the thickness direction of the concrete pile wall;
the first modeling section and/or the third modeling section are/is arranged approximately along the width direction of the concrete pile wall, the first modeling section and the third modeling section are respectively arranged at two sides of the second modeling section, and the first modeling section and/or the third modeling section at least have a part of protruding parts in the thickness direction of the concrete pile wall;
preferably, the first and/or second and/or third shaping segments are at least partially of a flexible or elastic construction.
Preferably, the second molding section is formed with at least one first arch portion protruding toward the cavity so that the end surface of the female joint of the molded concrete pile wall forms at least one concave surface.
Preferably, a supporting part is formed on one side, facing the die cavity, of the second die plate, and the first die plate covers the supporting part;
preferably, the outer contour shape of the support part is approximately matched with the inner contour shape of the first template, and one side of the support part close to the mold cavity is attached to the inner contour of the second molding section;
preferably, the first template and the second template are fixedly connected in a combined manner through one or more of fastener connection, clamping connection, adhesion and magnetic attraction connection;
preferably, the outer side surface of the second template and the inner side surface of the bottom template frame incline outwards.
Preferably, the female die assembly comprises a first sub-die plate, a second sub-die plate and a third sub-die plate, the first sub-die plate, the second sub-die plate and the third sub-die plate are sequentially connected to form a C-shaped structure, and the concave part is formed on the molding surface of the first sub-die plate and/or the molding surface of the third sub-die plate;
preferably, the outer side surface of the second parting plate is inclined outwards from the inner side surface of the bottom mold frame.
Preferably, the second section plate is formed with at least one second raised portion raised toward the cavity so that the male end side of the concrete pile wall to be formed forms at least one recessed surface.
Preferably, the first template comprises a first supporting block and a first forming block, the forming surface of the first forming block is used for forming one side surface of the male splicing end of the concrete pile wall in the thickness direction of the concrete pile wall, and the first supporting block and the first forming block are fixedly connected in a combined mode in one or more modes of fastener connection, clamping connection, bonding connection and magnetic attraction connection;
preferably, the first supporting block and/or the first forming block are/is of a hollow grid-shaped structure;
and/or the third formwork section comprises a second supporting block and a second forming block, the forming surface of the second forming block is used for forming the other side surface of the male splicing end of the concrete pile wall in the thickness direction of the concrete pile wall, and the second supporting block and the second forming block are connected and fixed in a combined mode through one or more of fastener connection, clamping connection, bonding connection and magnetic attraction connection;
preferably, the second supporting block and/or the second forming block are in a hollow grid-shaped structure.
Preferably, the concrete pile wall mold further comprises end plates respectively arranged at two ends of the bottom mold frame, and peripheral contour buses of the end plates are matched with inner contour buses of the mold cavity;
preferably, the end plates are provided with a plurality of connecting holes for connecting with a rigid framework for a concrete pile wall, and the central part of at least one of the end plates is provided with a tension connecting part connected with external tension equipment;
preferably, bottom die frames of two adjacent concrete pile wall dies are connected into a whole;
preferably, the concrete pile wall mold further comprises at least one core mold which is axially arranged and used for making the formed concrete pile wall be hollow, the end plates are provided with through holes for the core mold to axially penetrate through, and the core mold respectively penetrates through the end plates at the two ends and abuts against the hole walls of the through holes of the end plates.
Preferably, the concrete pile wall mold set further comprises a mold frame for supporting the bottom mold frames, and at least one spacer for positioning two adjacent bottom mold frames at intervals is formed on the mold frame in the transverse direction.
Compared with the prior art, the utility model has the beneficial effects that:
(1) a plurality of concrete pile wall moulds are arranged in sequence on horizontal, and during actual production, a plurality of concrete pile walls can be formed in one-step production process, so that the production efficiency is improved.
(2) The female die assembly is used for forming a male splicing end of the concrete pile wall, the male die assembly is used for forming a female splicing end of the concrete pile wall, the female die assembly and the male die assembly are positioned through the bottom die frame, the female die assembly and the male die assembly are provided with the lifting parts, after production is finished, the female die assembly, the male die assembly and the concrete pile wall can be directly lifted out to the demolding station, the lifting device only needs to operate for one stroke, then the female die assembly and the male die assembly are disassembled by personnel at the demolding station, and production efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of a concrete pile wall mold set according to an embodiment of the utility model;
FIG. 2 is a front view of a concrete pile wall mold set according to an embodiment of the present invention;
FIG. 3 is a front view of a concrete pile wall mold in an embodiment of the utility model;
fig. 4 is a front view of a concrete pile wall form without end plates and a core form according to an embodiment of the present invention;
FIG. 5 is a front view of a master mold assembly in an embodiment of the utility model;
FIG. 6 is a front view of a male mold component in an embodiment of the utility model;
FIG. 7 is a schematic structural view of a concrete pile wall according to an embodiment of the present invention;
FIG. 8 is a side view of a concrete pile wall in an embodiment of the present invention;
fig. 9 is a schematic structural view of concrete pile walls in a connected state according to an embodiment of the present invention.
Detailed Description
In order to facilitate understanding of the technical solutions of the present invention, the following detailed description is made with reference to the accompanying drawings and specific embodiments.
In this specification, terms such as "upper, lower, inner, and outer" are established based on positional relationships shown in the drawings, and the corresponding positional relationships may vary depending on the drawings, and therefore, the terms are not to be construed as absolutely limiting the scope of protection; moreover, relational terms such as "first" and "second," and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.
Referring to fig. 1 to 6, the present embodiment provides a concrete pile wall mold set including two or more concrete pile wall molds 2 arranged in sequence in a transverse direction, wherein the concrete pile wall mold 2 includes: a female die assembly 21 which can be used for forming the male splicing end 11 of the concrete pile wall 1, a male die assembly 22 which can be used for forming the female splicing end 12 of the concrete pile wall 1, and a bottom die frame 23 for positioning the female die assembly 21 and the male die assembly 22; wherein the female die assembly 21 and/or the male die assembly 22 are provided with lifting parts.
As shown in fig. 7, 8 and 9, in the present embodiment, the main structure of the pile body of the formed concrete pile wall 1 is substantially rectangular, and both sides of the concrete pile wall 1 respectively have a male splicing end 11 and a female splicing end 12 adapted to the male splicing end 11 in the axial direction, the male splicing end 11 is a portion protruding relative to the surface of the concrete pile wall 1, and the female splicing end 12 is a portion recessed relative to the surface of the concrete pile wall 1, when two adjacent concrete pile walls 1 are connected, the male splicing end 11 of one concrete pile wall 1 can be clamped into the female splicing end 12 of the other concrete pile wall 1 to form an interlocking connection structure, so that two adjacent concrete pile walls 1 are clamped and fixed, and the pile wall splicing formed by connecting the concrete pile walls 1 to each other is ensured to be reliable and stable. Likewise, the male mold member 22 is a portion that is raised with respect to the inner wall of the concrete pile wall mold 2, and the female mold member 21 is a portion that is recessed with respect to the inner wall of the concrete pile wall mold 2.
As shown in fig. 1 and 2, in the present embodiment, a plurality of concrete pile wall molds 2 are arranged in sequence in the transverse direction, and in actual production, a plurality of concrete pile walls 1 can be formed in one production process, thereby improving the production efficiency.
In the structure, the female die assembly 21 is used for forming the male splicing end 11 of the concrete pile wall 1, the male die assembly 22 is used for forming the female splicing end 12 of the concrete pile wall 1, the female die assembly 21 and the male die assembly 22 are positioned through the bottom die frame 23, the female die assembly 21 and the male die assembly 22 are provided with lifting parts (not shown in the figure), after production is finished, the female die assembly 21, the male die assembly 22 and the concrete pile wall 1 are lifted together, the lifting device only needs to run for one stroke, and then workers at a die removal station remove the female die assembly 21 and the male die assembly 22, so that the production efficiency is improved.
As shown in fig. 3 and 4, in the present embodiment, the bottom mold frame 23 is a long U-shaped mold with an open top, and the female mold assembly 21 and the male mold assembly 22 are respectively disposed on two inner walls of the bottom mold frame 23.
Further, as shown in fig. 4 and 6, in order to form the female splicing end 12 of the concrete pile wall 1, in the present embodiment, the male mold assembly 22 includes at least one first mold plate 221 having a deformation resetting function and at least one second mold plate 222 having rigidity and being capable of supporting the first mold plate 221, the first mold plate 221 is at least capable of fitting an end contour of the female splicing end 12 on one side in the thickness direction of the concrete pile wall 1, the second mold plate 222 is fitted to the remaining end contour of the female splicing end 12 and at least one end can enter into or exit from the female splicing end 12, and a forming surface of the first mold plate 221 is formed at least at a predetermined distance from an end surface of the female splicing end 12 to form a protruding portion 2214 facing away from the second mold plate 222 in the thickness direction of the concrete pile wall 1.
Because the female splicing end 12 of the concrete pile wall 1 needs to be clamped with the male splicing end 11, if the forming surface of the male die assembly 22 is a hard surface, after concrete is solidified, the formed female splicing end 12 can be clamped with the male die assembly 22, the male die assembly 22 cannot be taken out of the female splicing end 12 during demolding, if a pulling mode is adopted, the male die assembly 22 is pulled out from the axial direction of the female splicing end 12, the resistance between the concrete and the male die assembly 22 is extremely large, the male die assembly 22 cannot be easily pulled out, the required operation space needs to reach twice the length of a die to be realized, the space utilization rate is reduced, and therefore, when the forming surface of the male die assembly 22 is a hard surface, the concrete pile wall with the clamping function cannot be formed.
Therefore, in this embodiment, the first mold plate 221 of the male mold assembly 22 has a deformation resetting function, when molding, the male mold assembly 22 can mold the female splicing end 12 that can be clamped with the male splicing end 11, and when demolding, since the male mold assembly 22 is clamped with the female splicing end 12 on the side of the molded concrete pile wall 1, and the first mold plate 221 of the male mold assembly 22 can be deformed under the action of external force, the male mold assembly 22 can be directly pulled out from the female splicing end 12 on the side of the concrete pile wall 1 toward the opening direction of the female splicing end 12, or the male mold assembly 22 can be pulled and deformed under the action of external force, so that the male mold assembly 22 is pulled out from the female splicing end 12 after the clamping between the male mold assembly and the female splicing end 12 fails. Therefore, the concrete pile wall 1 with the mutual engagement and clamping function can be formed through the deformation resetting function of the first template 221 of the male mold assembly 22.
In the above structure, the male mold member 22 is used to form the female splice end 12 of the concrete pile wall 1, and the first mold plate 221 is used to form the shape of each inner surface of the female splice end 12. Prior to production, first template 221 is mounted on second template 222. During demolding, the second form 222 is moved away from the concrete pile wall 1, so that the second form 222 is away from the female splicing end 12, and then the first form 221 is taken out from the female splicing end 12. In the actual production process, the first template 221 with different dimensions can be replaced according to different dimensions for production, so that the universality of the die is improved, and the cost is saved.
Specifically, the first form 221 includes a first shaping segment 2211, a second shaping segment 2212, and a third shaping segment 2213 which are consecutive in sequence, the second shaping segment 2212 is disposed substantially along the thickness direction of the concrete pile wall 1, and the second shaping segment 2212 is at least used for shaping the surface of the female splicing end 12 in the thickness direction of the concrete pile wall 1; the first shaping segment 2211 and/or the third shaping segment 2213 are arranged substantially along the width direction of the concrete pile wall 1, the first shaping segment 2211 and the third shaping segment 2213 are respectively arranged at two sides of the second shaping segment 2212, and the first shaping segment 2211 and/or the third shaping segment 2213 at least have a partial protrusion 2214 in the thickness direction of the concrete pile wall 1.
In addition, in order to achieve the deformation-resetting function of the first template 221, the first molding section 2211 and/or the second molding section 2212 and/or the third molding section 2213 are at least partially of a flexible structure or an elastic structure.
In this embodiment, the second molding segment 2212 is preferably flexible or elastic, that is, after the second mold plate 222 is removed during demolding, the first mold plate 221 is still in the female splice end 12, and only the first molding segment 2211 of the first mold plate 221 needs to be pulled downward, so that the first mold plate 221 is deformed, and the first mold plate 221 can be easily removed from the female splice end 12. Alternatively, the first shaping segment 2211 and the third shaping segment 2213 may be flexible structures or elastic structures, and at this time, after the second form 222 is removed during demolding, the first form 221 is pulled in a direction away from the concrete pile wall 1, and the protruding portions 2214 of the first shaping segment 2211 and the third shaping segment 2213 are deformed by a reaction force provided by the female splicing end 12, and can be directly pulled out. Of course, the first molding section 2211, the second molding section 2212 and the third molding section 2213 may be flexible or elastic.
In this embodiment, the second molding section 2212 is formed with at least one first arched portion 2212a protruded toward the mold cavity 24 so that the female splicing end 12 side of the formed concrete pile wall 1 forms at least one depressed surface 111. After the side of the female splicing end 12 forms the sunken surface 111, after two adjacent concrete pile walls 1 are connected, at least one filling cavity is formed between the sunken surface 111 and the female splicing end 12, and concrete can be injected into the filling cavity, so that the connection strength between the concrete pile walls 1 can be improved, and the waterproof performance between the concrete pile walls 1 can be improved.
Furthermore, in order to enable the second mold plate 222 to support the first mold plate 221, a support portion 2221 is formed on one side of the second mold plate 222 facing the mold cavity 24, the first mold plate 221 covers the support portion 2221, the outer contour shape of the support portion 2221 is approximately matched with the inner contour shape of the first mold plate 221, and the side of the support portion 2221 close to the mold cavity 24 is attached to the inner contour of the second molding section 2212. The first template 221 and the second template 222 may be fixed by one or more of fastening, clipping, adhering, and magnetic connection.
In addition, since the female mold assembly 21 and the male mold assembly 22 are both located in the bottom mold frame 23, after the production is finished, the bottom mold frame 23 does not have enough space for the male mold assembly 22 to be pulled out from the formed female splicing end 12, so that after the actual production is finished, the male mold assembly 22 needs to be lifted out of the bottom mold frame 23 together with the formed concrete pile wall 1, and then the male mold assembly 22 is removed. After the concrete pile wall 1 is formed, the friction between the male mold assembly 22 and the inner sidewall of the bottom mold frame 23 is large. Therefore, in the present embodiment, the outer side surface of the second mold plate 222 and the inner side surface of the bottom mold frame 23 are inclined outward to reduce the frictional resistance between the second mold plate 222 and the bottom mold frame 23 during demolding.
Further, as shown in fig. 4 and 5, in order to form the male splice end 11 of the concrete pile wall 1, in the present embodiment, the female mold assembly 21 includes at least two detachably connected sub-mold plates, and at least one of the sub-mold plates is formed with a concave portion 214 that fits the convex portion 2214 on the forming surface. Since the male splice end 11 needs to be engaged with the female splice end 12, the male splice end 11 has a convex portion, so that the forming surface of the sub-forms is also formed with a concave portion 214, and after forming, the male splice end 11 is locked in the forming cavity surrounded by the sub-forms, so that the sub-forms need to be detachably connected with each other in order to be disassembled.
Specifically, in the present embodiment, the master mold assembly 21 includes a first section plate 211, a second section plate 212, and a third section plate 213, the first section plate 211, the second section plate 212, and the third section plate 213 are sequentially connected to form a C-shaped cross section, and the concave portion 214 is formed on the molding surface of the first section plate 211 and/or the molding surface of the third section plate 213.
In the above structure, the first, second and third mold halves 211, 212 and 213 surround to form a molding cavity for molding the male splicing end 11 of the concrete pile wall 1. In this embodiment, the first die plate 211 is used for molding the upper surface of the male splice end 11, the second die plate 212 is used for molding the side surface of the male splice end 11, and the third die plate 213 is used for molding the lower surface of the male splice end 11. In an actual production process, the first section board 211 and the third section board 213 may be connected to the second section board 212 in advance, and then the material distribution may be performed. Of course, the third section board 213 may be connected to the second section board 212 to distribute the fabric, and then the first section board 211 may be installed. The connection mode can be combined, connected and fixed through one or more modes of fastener connection, clamping connection, adhesion and magnetic attraction connection. After production is finished, the first formwork component 211 is firstly removed, at the moment, the clamping state of the male splicing end 11 of the concrete pile wall 1 and the forming cavity can be eliminated, and the concrete pile wall 1 can be lifted out. Of course, the third section plate 213 and the second section plate 212 may be a unitary structure.
Similarly, since the female mold assembly 21 and the male mold assembly 22 are both located in the bottom mold frame 23, the bottom mold frame 23 does not have enough space for the male mold assembly 22 to be pulled out of the formed female splice end 12 after the production is finished. If the first parting plate 211 is firstly removed, then the concrete pile wall 1 and the male die assembly 22 are lifted out together, at this time, the gravity center of the concrete pile wall 1 is deviated to the male die assembly 22, the lifting process is easy to dump, and great potential safety hazards are caused, so that after the actual production is finished, the female die assembly 21 and the male die assembly 22 need to be lifted out of the bottom die frame 23 together with the formed concrete pile wall 1, and then the female die assembly 21 and the male die assembly 22 are removed. After the concrete pile wall 1 is formed, the friction between the female mold assembly and the inner side walls of the male mold assembly 22 and the bottom mold frame 23 is large, so that in order to facilitate demolding, the female mold assembly 21 and the male mold assembly 22 need to be lifted out of the bottom mold frame 23 together with the formed concrete pile wall 1, in this embodiment, preferably, the outer side surface of the second parting plate 212 and the inner side surface of the bottom mold frame 23 are inclined outward, so as to reduce the friction resistance between the second parting plate 212 and the bottom mold frame 23.
Of course, if the lateral width of the bottom mold frame 23 is sufficient, the female mold assembly 21 and the male mold assembly 22 can move in the bottom mold frame, and after production, the concrete pile wall 1 can be directly lifted by moving the female mold assembly 21 and the male mold assembly 22 respectively away from the concrete pile wall 1.
Likewise, in this embodiment, the second section plate 212 is formed with at least one second raised portion 2121 raised toward the cavity 24 so as to form at least one recessed surface 111 at the side of the male splicing end 11 of the formed concrete pile wall 1. The second arching portions 2121 correspond to the first arching portions 2212a one to one, after two adjacent concrete pile walls 1 are connected, the concave surface 111 of the female splicing end 12 and the concave surface 111 of the male splicing end 11 are matched to form a larger filling cavity, and after grouting, a waterproof effect can be better provided. Preferably, in this embodiment, an outer contour generatrix of the first and second raised portions 2212a and 2121 is a circular arc.
Furthermore, the first formwork section 211 includes a first supporting block 2111 and a first forming block 2112, a forming surface of the first forming block 2112 is used for forming one side surface of the male splicing end 11 of the concrete pile wall 1 in the thickness direction of the concrete pile wall 1, and the first supporting block 2111 and the first forming block 2112 are connected and fixed in a combination manner of one or more of fastening, clamping, bonding, and magnetic attraction. Like the first form 221 of the male mold component 22, the first forming block 2112 with different dimensions can be replaced according to different actual production requirements, so that the mold universality is improved, and the cost is saved. Preferably, the first support block 2111 and/or the first molding block 2112 have a hollow grid-like structure, so that the amount of used raw materials can be further reduced, and the cost can be saved.
Similarly, the third formwork section 213 includes a second supporting block 2131 and a second forming block 2132, a forming surface of the second forming block 2132 is used for forming the other side surface of the male splicing end 11 of the concrete pile wall 1 in the thickness direction of the concrete pile wall 1, and the second supporting block 2131 and the second forming block 2132 are connected and fixed in a combination manner by one or more of fastening, clamping, bonding and magnetic attraction. The second molding blocks 2132 with different sizes and specifications can be replaced according to different actual production requirements, the universality of the mold is improved, and the cost is saved. Preferably, the second supporting block 2131 and/or the second forming block 2132 is a hollow grid-like structure. The use amount of raw materials can be further reduced, and the cost is saved.
In addition, as shown in fig. 3, the concrete pile wall mold 2 further includes end plates 25 respectively disposed at both ends of the bottom mold frame 23, and outer contour generatrices of the end plates 25 are fitted with inner contour generatrices of the mold cavity 24. In order to improve the strength of the concrete pile wall 1 and generate prestress in the concrete pile wall 1, it is necessary to tension the rigid frame for the concrete pile wall 1, and therefore, in the present embodiment, a plurality of connection holes 251 for connection with the rigid frame for the concrete pile wall 1 are opened in the end plate 25, and a tension connection portion 252 for connection with an external tension device is provided at a central portion of at least one of the end plates 25. Wherein, the bottom die frames 23 of two adjacent concrete pile wall molds 2 are connected into a whole.
In order to save concrete cost, the concrete pile wall 1 in this embodiment may also be made hollow, so the concrete pile wall mold 2 further includes at least one core mold 26 axially disposed and used for making the formed concrete pile wall 1 hollow. In order to solve the problem of placing the core mold 26, through holes for the core mold 26 to axially penetrate are formed in the end plates 25, and the core mold 26 penetrates through the end plates 25 at both ends and abuts against the hole walls of the through holes of the end plates 25. That is, before concrete is distributed, core mold 26 is axially inserted through the through holes of end plates 25 at both ends, and the wall of the through hole is used to support core mold 26.
In addition, as shown in fig. 2, the concrete pile wall mold set further includes a mold frame 3 supporting the bottom mold frame 23, and the mold frame 3 is formed with at least one spacer 31 for positioning two adjacent bottom mold frames 23 at an interval in a transverse direction.
In the above structure, after the concrete material is distributed in the concrete pile wall mold 2, the concrete may cause extrusion forces to the female mold component 21 and the male mold component 22, thereby bringing extrusion forces to both side walls of the bottom mold frame 23, which easily causes deformation of the bottom mold frame 23. At present, in the field of prefabricated parts, steam curing, referred to as steam curing for short, is usually required to be performed on the prefabricated parts, if two adjacent bottom mold frames 23 are directly connected into a whole, when the concrete pile wall is subjected to steam curing, steam cannot enter the upper part of the concrete pile wall mold 2 through the bottom mold frames 23, and the steam curing effect is not ideal enough, so that the two adjacent bottom mold frames 23 are connected into a whole through the spacers 31, not only can the bottom mold frames 23 be supported, and the deformation of the bottom mold frames 23 is avoided, but also when the steam curing is performed, the steam can enter the upper part of the concrete pile wall mold 2 through the space between the spacers 31, and the steam curing effect is improved.
The above is only a preferred embodiment of the present invention, and the scope of the present invention is defined by the appended claims, and several modifications and amendments made by those skilled in the art without departing from the spirit and scope of the present invention should be construed as the scope of the present invention.

Claims (10)

1. The utility model provides a concrete pile wall mould group, includes more than two concrete pile wall moulds (2) of arranging in proper order on horizontal, its characterized in that, concrete pile wall mould (2) include: a female die assembly (21) which can be used for forming the male splicing end (11) of the concrete pile wall (1), a male die assembly (22) which can be used for forming the female splicing end (12) of the concrete pile wall (1), and a bottom die frame (23) which positions the female die assembly (21) and the male die assembly (22);
wherein the female die assembly (21) and/or the male die assembly (22) is provided with a lifting part.
2. The concrete pile wall mold set according to claim 1, wherein the male mold assembly (22) comprises at least one first mold plate (221) having a deformation resetting function and at least one second mold plate (222) having rigidity and supporting the first mold plate (221), the first mold plate (221) can be at least adapted to the end profile of the female splicing end (12) on one side in the thickness direction of the concrete pile wall (1), the second mold plate (222) is adapted to the rest end profile of the female splicing end (12) and at least one end can be accessed into the female splicing end (12), the molding surface of the first mold plate (221) forms a bulge (2214) which is far away from the second mold plate (222) in the thickness direction of the concrete pile wall (1) at least at a preset distance from the end surface of the female splicing end (12);
the female die assembly (21) comprises at least two detachably connected split dies, and the forming surface of at least one split die is provided with a concave part (214) matched with the convex part (2214).
3. The concrete pile wall mold set according to claim 2, wherein the first template (221) comprises a first molding section (2211), a second molding section (2212) and a third molding section (2213) which are sequentially continuous, the second molding section (2212) is arranged along the thickness direction of the concrete pile wall (1) approximately, and the second molding section (2212) is at least used for molding the surface of the female splicing end (12) in the thickness direction of the concrete pile wall (1);
the first molding section (2211) and/or the third molding section (2213) are arranged along the width direction of the concrete pile wall (1) approximately, the first molding section (2211) and the third molding section (2213) are arranged on two sides of the second molding section (2212) respectively, and the first molding section (2211) and/or the third molding section (2213) at least have partial bulges (2214) in the thickness direction of the concrete pile wall (1);
the first (2211) and/or second (2212) and/or third (2213) shaped segment is at least partially of a flexible or elastic construction.
4. The concrete pile wall mold set according to claim 3, wherein the second molding section (2212) is formed with at least one first arch (2212a) raised toward the mold cavity (24) to form at least one depressed face (111) on the side of the female splicing end (12) of the molded concrete pile wall (1).
5. The concrete pile wall mold set according to claim 3, wherein the second mold plate (222) is formed with a support portion (2221) at a side facing the mold cavity (24), and the first mold plate (221) is overlaid on the support portion (2221);
the outer contour shape of the supporting part (2221) is approximately matched with the inner contour shape of the first template (221), and one side, close to the mold cavity (24), of the supporting part (2221) is attached to the inner contour of the second molding section (2212);
the first template (221) and the second template (222) are fixedly connected in a combined mode in one or more modes of fastener connection, clamping connection, adhesion and magnetic attraction connection;
the outer side surface of the second template (222) and the inner side surface of the bottom mold frame (23) are inclined outwards.
6. The concrete pile wall mold set according to claim 2, wherein the master mold assembly (21) comprises a first formwork section (211), a second formwork section (212) and a third formwork section (213), the first formwork section (211), the second formwork section (212) and the third formwork section (213) are sequentially connected to form a C-shaped structure, and the forming surface of the first formwork section (211) and/or the forming surface of the third formwork section (213) is/are provided with the concave part (214);
the outer side surface of the second template distribution plate (212) and the inner side surface of the bottom template frame (23) are inclined outwards.
7. Concrete pile wall mould set according to claim 6, characterized in that the second section plate (212) is formed with at least one second arch (2121) raised towards the mould cavity (24) to form at least one concave surface (111) at the side of the male splicing end (11) of the formed concrete pile wall (1).
8. The concrete pile wall mold assembly according to claim 6, wherein the first parting plate (211) comprises a first supporting block (2111) and a first forming block (2112), a forming surface of the first forming block (2112) is used for forming one side surface of the male splicing end (11) of the concrete pile wall (1) in the thickness direction of the concrete pile wall (1), and the first supporting block (2111) and the first forming block (2112) are fixedly connected in a combined manner through one or more of fastener connection, clamping connection, bonding connection and magnetic attraction connection;
the first supporting block (2111) and/or the first forming block (2112) are of a hollow grid-shaped structure;
and/or the third formwork section (213) comprises a second supporting block (2131) and a second forming block (2132), the forming surface of the second forming block (2132) is used for forming the other side surface of the male splicing end (11) of the concrete pile wall (1) in the thickness direction of the concrete pile wall (1), and the second supporting block (2131) and the second forming block (2132) are connected and fixed in a combined manner through one or more of fastener connection, clamping connection, bonding connection and magnetic attraction connection;
the second supporting block (2131) and/or the second forming block (2132) are of a hollow grid-shaped structure.
9. The concrete pile wall mold set according to claim 1, characterized in that the concrete pile wall mold (2) further comprises end plates (25) respectively disposed at both ends of the bottom mold frame (23), the outer circumference contour generatrix of the end plates (25) is adapted to the inner contour generatrix of the mold cavity (24);
a plurality of connecting holes (251) used for being connected with a rigid framework for the concrete pile wall (1) are formed in the end plates (25), and a tensioning connecting part (252) connected with external tensioning equipment is arranged at the central part of at least one end plate (25);
bottom die frames (23) of two adjacent concrete pile wall molds (2) are connected into a whole;
the concrete pile wall mold (2) further comprises at least one core mold (26) which is axially arranged and used for enabling the molded concrete pile wall (1) to be hollow, through holes for the core mold (26) to axially penetrate through are formed in the end plates (25), and the core mold (26) penetrates through the end plates (25) at the two ends and abuts against the hole walls of the through holes of the end plates (25) respectively.
10. The concrete pile wall mold set according to claim 1, further comprising a mold frame (3) supporting the bottom mold frame (23), the mold frame (3) being formed with at least one spacer (31) for positioning adjacent two bottom mold frames (23) at a spacing in a lateral direction.
CN202120262077.1U 2021-01-30 2021-01-30 Concrete pile wall mould set Active CN215471910U (en)

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CN202120262077.1U CN215471910U (en) 2021-01-30 2021-01-30 Concrete pile wall mould set

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Application Number Priority Date Filing Date Title
CN202120262077.1U CN215471910U (en) 2021-01-30 2021-01-30 Concrete pile wall mould set

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