CN215466721U - Intraductal iron fillings belt cleaning device - Google Patents

Abstract

The utility model discloses an intraductal iron scrap cleaning device which comprises a rack, wherein a lifting mechanism is arranged on one side of the rack, the lifting mechanism comprises linear guide rails, two linear guide rails are arranged on one side of the rack, two ends of each linear guide rail are connected with an underframe, two ends of each underframe are connected with the rack, limit stops are arranged at the positions, close to the underframe, of the two linear guide rails, two guide rail sliding blocks are connected to the outer surfaces of the two linear guide rails in a sliding mode, ball screws are arranged in the middles of the two underframe, servo motors are arranged at the bottoms of the ball screws, a descending plate is arranged on one side of each guide rail sliding block, and a rotary cleaning mechanism is arranged in the descending plate. Has the advantages that: the problem of intraductal iron fillings of pipe part after processing difficult clearance, efficiency when clearance is not high, remain iron fillings too much after the clearance and part gesture inconvenient clearance when clearance is solved.

Description

Intraductal iron fillings belt cleaning device

Technical Field

The utility model relates to the technical field of iron cutting cleaning, in particular to a cleaning device for iron scraps in a pipe.

Background

The iron chips generated after the machine tool is processed can be stuck on the surface of a workpiece, and the difficulty in processing the iron chips on the inner surface is greater than that on the outer surface. Particularly, iron chips are adhered to the inner hole wall of the slender pipe type part, and most of the traditional treatment methods are air blowing or cleaning fluid cleaning. Because the inner hole is slender, the air blowing and the cleaning liquid can play a certain cleaning role, but part of scrap iron can be attached to the inner side of the pipe wall along with the movement of the fluid, and the cleaning effect is not obvious.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a device for cleaning iron scraps in a pipe, which aims to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an intraductal iron fillings belt cleaning device, includes the frame, elevating system is installed to one side of frame, elevating system includes linear guide, the linear guide that quantity is two is installed to one side of frame, linear guide's both ends are connected with the chassis, the both ends of chassis with the frame is connected, two linear guide is close to chassis department installs limit stop, two linear guide's the equal sliding connection in surface has the guide rail slider that quantity is two, two the mid-mounting of chassis has ball, servo motor is installed to ball's bottom, one side of guide rail slider is installed and is fallen the board, fall and install rotatory clearance mechanism in the board, rotatory clearance mechanism cooperatees with tilting mechanism.

Further, the rotary cleaning mechanism comprises a motor, a first synchronizing wheel, a shaft coupling, a connecting shaft, a second synchronizing wheel, a screw conveyor, a synchronous belt and a connecting block, wherein the motor is arranged at the top of the descending plate, the output end of the motor penetrates through the descending plate and extends to the first synchronizing wheel, four shaft couplings are arranged on one side of the motor, the shaft couplings are fixedly connected with the descending plate, each shaft coupling comprises a deep groove ball bearing, a bearing gland and a bearing seat, the deep groove ball bearing is arranged in each shaft coupling, the bearing gland is arranged on one side of each deep groove ball bearing and connected with the bearing seat, the connecting shaft is fixedly connected with the center of a circle of each deep groove ball bearing, the second synchronizing wheel is fixedly connected with the outer surface of one end of the connecting shaft, the screw conveyor is arranged at one end far away from the second synchronizing wheel, the first synchronizing wheel is connected with the second synchronizing wheel through the synchronous belt, the descending plate is close to the ball screw and is fixedly connected with a connecting block, and the connecting block is in threaded connection with the ball screw.

Further, tilting mechanism includes fixing support, the top fixedly connected with quantity of frame is two fixing support, fixing support's top is equipped with the rotation axis, the rotation axis with fixing support swing joint, the rolling bearing is all installed at the both ends of rotation axis, the top fixedly connected with frock board of rolling bearing, there is the cylinder at the middle part of frock board bottom through cylinder joint swing joint, the cylinder with frame swing joint.

Furthermore, the middle part fixedly connected with of frock board bottom is perpendicular piece, perpendicular piece is kept away from the one end swing joint of frock board has the cylinder to connect, the cylinder connect with cylinder fixed connection.

Furthermore, one end of the cylinder, which is far away from the cylinder joint, is movably connected with a movable block, and the movable block is fixedly connected with the rack.

Furthermore, one side of the synchronous belt, which is far away from the first synchronous wheel and the second synchronous wheel, is provided with five tensioning wheels, the tensioning wheels are connected with the descending plate, and the tensioning wheels are matched with the first synchronous wheel, the second synchronous wheel and the synchronous belt.

Furthermore, install quantity in the frock board and be two rotatory pressure jar, the station that quantity is two is all installed at the top of rotatory pressure jar.

Further, the station with the auger cooperatees.

Compared with the prior art, the utility model has the following beneficial effects:

(1) the scrap iron is manually removed, the machine is low in efficiency, the machine must be stopped during cleaning, the whole automatic line rhythm is influenced, potential safety hazards exist in manual operation, the scrap iron cleaning device in the pipe improves the working efficiency, and the potential safety hazards are reduced.

(2) Fluid flow and pressure can not influence the clearance effect with the state that pressure does not reach the ideal when a plurality of work pieces clear up simultaneously, and this intraductal iron fillings belt cleaning device is when a plurality of work pieces clear up simultaneously, and the cleaning effect is not influenced.

(3) The iron chips are adhered to the pipe wall by the workpiece cutting fluid washed by the cleaning fluid, and the problem that the excessive iron chips are remained after the iron chips of the pipe parts are cleaned by the device for cleaning the iron chips in the pipe is solved.

(4) The cleaning liquid can corrode the equipment, the service life is shortened, the cleaning liquid does not need to be used by the device for cleaning the scrap iron in the pipe, the equipment cannot be corroded, and the service life is prolonged.

(5) The existing equipment is poor in compatibility with different workpieces, and the intraductal iron fillings belt cleaning device is good in compatibility with different workpieces and high in practicability.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic structural view of an in-pipe iron scrap cleaning device according to an embodiment of the utility model;

fig. 2 is a side sectional view of an in-pipe iron scrap cleaning apparatus according to an embodiment of the present invention;

fig. 3 is a bottom view of an in-pipe iron scrap cleaning apparatus according to an embodiment of the present invention;

FIG. 4 is a connection diagram of a descending plate and a guide rail sliding block of the in-pipe iron scrap cleaning device according to the embodiment of the utility model;

FIG. 5 is a schematic structural diagram of a lifting mechanism of an in-pipe iron scrap cleaning device according to an embodiment of the utility model;

FIG. 6 is a schematic structural diagram of a turnover mechanism of an in-pipe iron scrap cleaning device according to an embodiment of the utility model;

FIG. 7 is a schematic structural diagram of a rotary cleaning mechanism of an in-pipe iron scrap cleaning device according to an embodiment of the utility model;

fig. 8 is a schematic structural diagram of a coupling of an in-pipe iron scrap cleaning device according to an embodiment of the utility model.

Reference numerals:

1. a frame; 2. a linear guide rail; 3. a chassis; 4. a limit stop block; 5. a guide rail slider; 6. a ball screw; 7. a servo motor; 8. lowering the plate; 9. a motor; 10. a first synchronizing wheel; 11. a coupling; 12. a deep groove ball bearing; 13. a bearing gland; 14. a bearing seat; 15. a connecting shaft; 16. a second synchronizing wheel; 17. a packing auger; 18. a synchronous belt; 19. connecting blocks; 20. a fixed support; 21. a rotating shaft; 22. a pedestal bearing; 23. Assembling a plate; 24. a cylinder joint; 25. a cylinder; 26. a vertical block; 27. a station; 28. a movable block; 29. A tension wheel; 30. the cylinder is rotated.

Detailed Description

The following, with reference to the drawings and the detailed description, further description of the present invention is made:

the first embodiment is as follows:

referring to fig. 1 to 8, the device for cleaning iron scraps in a pipe according to the embodiment of the present invention includes a frame 1, a lifting mechanism is installed on one side of the frame 1, the lifting mechanism includes linear guide rails 2, two linear guide rails 2 are installed on one side of the frame 1, two ends of each linear guide rail 2 are connected to an underframe 3, two ends of each underframe 3 are connected to the frame 1, limit stops 4 are installed at positions of the two linear guide rails 2 close to the underframe 3, two guide rail sliders 5 are slidably connected to outer surfaces of the two linear guide rails 2, ball screws 6 are installed in the middle of the two underframe 3, a servo motor 7 is installed at the bottom of each ball screw 6, a descending plate 8 is installed on one side of each guide rail slider 5, a rotary cleaning mechanism is installed in the descending plate 8, and the rotary cleaning mechanism is matched with a turnover mechanism, the problem of intraductal iron fillings of pipe part after processing difficult clearance, efficiency when clearance is not high, remain iron fillings too much after the clearance and part gesture inconvenient clearance when clearance is solved.

Example two:

referring to fig. 1-8, the rotary cleaning mechanism includes a motor 9, a first synchronizing wheel 10, a coupler 11, a connecting shaft 15, a second synchronizing wheel 16, a packing auger 17, a synchronous belt 18 and a connecting block 19, the top of the falling plate 8 is provided with the motor 9, an output end of the motor 9 penetrates through the falling plate 8 and extends to the first synchronizing wheel 10, one side of the motor 9 is provided with four couplers 11, the couplers 11 are fixedly connected with the falling plate 8, the coupler 11 includes a deep groove ball bearing 12, a bearing gland 13 and a bearing seat 14, the deep groove ball bearing 12 is installed in the coupler 11, one side of the deep groove ball bearing 12 is provided with the bearing gland 13, the bearing gland 13 is connected with the bearing seat 14, a circle center of the deep groove ball bearing 12 is fixedly connected with the connecting shaft 15, an outer surface of one end of the connecting shaft 15 is fixedly connected with the second synchronizing wheel 16, the connecting shaft 15 is far away from one end of the second synchronizing wheel 16 and is provided with a packing auger 17, the first synchronizing wheel 10 is connected with the second synchronizing wheel 16 through a synchronous belt 18, the falling plate 8 is close to a connecting block 19 fixedly connected with the ball screw 6, the connecting block 19 is in threaded connection with the ball screw 6, so that the iron scraps in the tube after machining the inner parts can be cleaned in a rotating way, the turnover mechanism comprises a fixed support 20, the top of the frame 1 is fixedly connected with two fixed supports 20, the top of the fixed support 20 is provided with a rotating shaft 21, the rotating shaft 21 is movably connected with the fixed support 20, the two ends of the rotating shaft 21 are respectively provided with a bearing 22 with a seat, the top of the bearing 22 with a tool plate 23 is fixedly connected with the tool plate 23, the middle part of the bottom of the tool plate 23 is movably connected with an air cylinder 25 through an air cylinder joint 24, and the air cylinder 25 is movably connected with the frame 1, the pipe parts can be turned over.

Example three:

referring to fig. 1 to 8, a vertical block 26 is fixedly connected to the middle of the bottom of the tooling plate 23, an air cylinder joint 24 is movably connected to one end of the vertical block 26 away from the tooling plate 23, the air cylinder joint 24 is fixedly connected to the air cylinder 25, a movable block 28 is movably connected to one end of the air cylinder 25 away from the air cylinder joint 24, the movable block 28 is fixedly connected to the frame 1, so that the air cylinder 25 can push the vertical block 26 to realize the turning motion of the tooling plate 13, tension pulleys 29 with five numbers are arranged on one side of the synchronous belt 18 away from the first synchronous pulley 10 and the second synchronous pulley 16, the tension pulleys 29 are connected to the descending plate 8, the tension pulleys 29 are adapted to the first synchronous pulley 10, the second synchronous pulley 16 and the synchronous belt 18, so as to tighten the synchronous belt 18, two rotary pressure cylinders 30 are installed in the tooling plate 23, station 27 that quantity is two is all installed at the top of rotatory pressure cylinder 30, can press from both sides tight a plurality of pipe parts simultaneously, station 27 with auger 17 cooperatees, conveniently clears up the iron in the pipe part and cuts.

For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.

In practical application, the manipulator grabs the connecting rod piece from the upper station 27 and puts the connecting rod piece into the turnover mechanism, the turnover mechanism has four stations 27 at the same time, the sensor detects that the workpiece is pressed by the rotary cylinder 30, and the piston rod of the air cylinder 25 extends out to turn the tooling plate 23; cleaning device detects behind the work piece and makes cleaning device rise by servo motor 7 drive ball 6, cleaning device's motor 9 makes four connecting axles 15 rotatory through the synchronous belt 18 transmission simultaneously, realize rotatory going on simultaneously with going up and down, 15 first for dismantling auger 17 of connecting axle, discharge iron fillings from the inside pipe hole through rotatory lift, iron fillings attached to on auger 17 can be cleared up by the wire rope of support body, it is difficult to clear up to understand the intraductal iron fillings of managing part behind the processing, efficiency is not high during the clearance, the problem of the inconvenient clearance of part gesture during the clearance of remaining iron fillings is too much after the clearance.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The in-pipe iron scrap cleaning device is characterized by comprising a rack (1), wherein one side of the rack (1) is provided with an elevating mechanism, the elevating mechanism comprises a linear guide rail (2), one side of the rack (1) is provided with two linear guide rails (2), two ends of each linear guide rail (2) are connected with a chassis (3), two ends of each chassis (3) are connected with the rack (1), two linear guide rails (2) are close to the chassis (3) and are provided with limit stops (4), two outer surfaces of the linear guide rails (2) are respectively connected with two guide rail sliding blocks (5) in a sliding manner, two ball screws (6) are arranged in the middle of the chassis (3), a servo motor (7) is arranged at the bottom of each ball screw (6), and a dropping plate (8) is arranged on one side of each guide rail sliding block (5), a rotary cleaning mechanism is installed in the falling plate (8), and the rotary cleaning mechanism is matched with the turnover mechanism.

2. The in-pipe iron scrap cleaning device according to claim 1, wherein the rotary cleaning mechanism comprises a motor (9), a first synchronizing wheel (10), a shaft coupler (11), a connecting shaft (15), a second synchronizing wheel (16), a packing auger (17), a synchronous belt (18) and a connecting block (19), the motor (9) is arranged at the top of the descending plate (8), the output end of the motor (9) penetrates through the descending plate (8) and extends to the first synchronizing wheel (10), the four shaft couplers (11) are arranged on one side of the motor (9), the shaft coupler (11) is fixedly connected with the descending plate (8), the shaft coupler (11) comprises a deep groove ball bearing (12), a bearing gland (13) and a bearing seat (14), the bearing ball bearing (12) is installed in the shaft coupler (11), the bearing gland (13) is arranged on one side of the deep groove ball bearing (12), bearing gland (13) are connected with bearing frame (14), centre of a circle fixedly connected with connecting axle (15) of deep groove ball bearing (12), the one end external fixed surface of connecting axle (15) is connected with synchronizing wheel two (16), connecting axle (15) are kept away from auger (17) are installed to the one end of synchronizing wheel two (16), synchronizing wheel one (10) with synchronizing wheel two (16) are connected through hold-in range (18), fall board (8) and be close to ball (6) fixedly connected with connecting block (19) are located, connecting block (19) with ball (6) threaded connection.

3. The in-pipe iron scrap cleaning device according to claim 2, wherein the turnover mechanism comprises a fixed support (20), the top of the frame (1) is fixedly connected with two fixed supports (20), the top of each fixed support (20) is provided with a rotating shaft (21), the rotating shaft (21) is movably connected with the fixed supports (20), the two ends of the rotating shaft (21) are respectively provided with a bearing (22) with a seat, the top of each bearing (22) with a tool plate (23) is fixedly connected with the top of each bearing (23), the middle part of the bottom of each tool plate (23) is movably connected with a cylinder (25) through a cylinder joint (24), and each cylinder (25) is movably connected with the frame (1).

4. An in-pipe iron scrap cleaning device according to claim 3, wherein a vertical block (26) is fixedly connected to the middle of the bottom of the tooling plate (23), one end, far away from the tooling plate (23), of the vertical block (26) is movably connected with a cylinder joint (24), and the cylinder joint (24) is fixedly connected with the cylinder (25).

5. The in-pipe iron scrap cleaning device according to claim 4, wherein a movable block (28) is movably connected to one end, far away from the cylinder joint (24), of the cylinder (25), and the movable block (28) is fixedly connected with the rack (1).

6. An in-pipe iron scrap cleaning device according to claim 2, wherein a side of the synchronous belt (18) far away from the first synchronous wheel (10) and the second synchronous wheel (16) is provided with five tensioning wheels (29), the tensioning wheels (29) are connected with the descending plate (8), and the tensioning wheels (29) are matched with the first synchronous wheel (10), the second synchronous wheel (16) and the synchronous belt (18).

7. An in-pipe iron scrap cleaning device according to claim 4, wherein two rotary press cylinders (30) are installed in the tooling plate (23), and two work stations (27) are installed on the tops of the rotary press cylinders (30).

8. The in-pipe iron scrap cleaning device according to claim 7, wherein the station (27) is matched with the auger (17).

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