CN215464234U - Zinc oxide soft particle granulation system - Google Patents
Zinc oxide soft particle granulation system Download PDFInfo
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- CN215464234U CN215464234U CN202121828956.2U CN202121828956U CN215464234U CN 215464234 U CN215464234 U CN 215464234U CN 202121828956 U CN202121828956 U CN 202121828956U CN 215464234 U CN215464234 U CN 215464234U
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- feeding
- feeding mechanism
- zinc oxide
- granulation system
- soft particle
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Abstract
The utility model provides a zinc oxide soft particle granulation system, which comprises a feeding mechanism, a feeding mechanism and a feeding screw auger, wherein the feeding hopper is arranged at an inlet of the feeding screw auger; the conveying mechanism comprises a driving assembly, supporting seats fixedly arranged on the conveying assembly and a material carrying vehicle arranged on the supporting seats, a connecting rod is arranged between every two adjacent supporting seats and used for enabling the material carrying vehicle to always keep an outlet upward, and an ultrasonic sensor is arranged on one side of each supporting seat, which is far away from the feeding mechanism; the feeding mechanism comprises a driving wheel, a driven wheel and a belt, and the belt is wound on the outer sides of the driving wheel and the driven wheel and used for conveying materials dumped by the material loading vehicle; the mixing mechanism comprises a mixer and a second feeding screw, the mixer is arranged on one side of the feeding mechanism, which is far away from the transmission mechanism, and the second feeding screw is arranged below the mixer; the granulating mechanism comprises a roller press, a granulator, a screening machine and a recycling and feeding mechanism. The utility model can realize automatic operation, reduce loss and waste material waste and reduce cost.
Description
Technical Field
The utility model belongs to the technical field of granulation equipment, and particularly relates to a zinc oxide soft particle granulation system.
Background
Zinc oxide is a commonly used chemical additive, and is widely applied to the manufacture of products such as plastics, silicate products, synthetic rubber, lubricating oil, paint, coating, ointment, adhesive, food, batteries, flame retardant and the like. A pelletizer is a forming machine that can make materials into specific shapes. For storage and transportation, the powdered zinc oxide is made into soft particles by granulation equipment.
In the prior art, the zinc oxide granulation is completed by a large-sized roller granulator, seed crystals are required to be added before the granulation, and during the rotation process of a rotating drum, zinc oxide powder is coated on the periphery of the seed crystals and gradually rolled up, and the zinc oxide granulation is realized by a method similar to rolling rice glue balls. But the occupied area of the equipment is large, the environmental dust is uncontrollable, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a zinc oxide soft particle granulation system, which perfectly realizes the granulation of zinc oxide soft particles, has small occupied area of equipment, no dust pollution and no waste, does not need to add crystal seeds in advance, has uniform granularity of finished products and controllable hardness and density, and is matched with an automatic control system to realize long-time unattended operation.
The utility model provides the following technical scheme:
the application provides a soft granule granulation system of zinc oxide, includes:
the feeding mechanism comprises a feeding hopper and a feeding spiral dragon, and the feeding hopper is arranged at an inlet of the feeding spiral dragon;
the conveying mechanism comprises a driving assembly, supporting seats fixedly arranged on the conveying assembly and a material carrying vehicle arranged on the supporting seats, a connecting rod is arranged between every two adjacent supporting seats and used for enabling the material carrying vehicle to always keep an outlet upward, and an ultrasonic sensor is arranged on one side of each supporting seat, which is far away from the feeding mechanism;
the feeding mechanism comprises a driving wheel, a driven wheel and a belt, and the belt is wound on the outer sides of the driving wheel and the driven wheel and used for conveying materials dumped by the material loading vehicle;
the mixing mechanism comprises a mixer and a second feeding screw, the mixer is arranged on one side of the feeding mechanism, which is far away from the transmission mechanism, and the second feeding screw is arranged below the mixer;
granulation mechanism, including roll squeezer, granulator, screening machine and recovery feeding mechanism, the second pay-off spiral outlet end is connected to the roll squeezer, roll squeezer export below is located to the granulator, granulator export below is located to the screening machine, the screening machine is equipped with discharge gate and recovery mouth, recovery feeding mechanism locates recovery mouthful below, and retrieves feeding mechanism export and cooperate with the year skip feed inlet, forms the closed loop.
Preferentially, the feeding spiral flood dragon is connected with a first motor, and one end of the feeding spiral flood dragon is far away from the outlet of the first motor and inclines from top to bottom, and the outlet of the feeding spiral flood dragon is arranged above the material loading vehicle.
Preferably, the height of the feeding screw flood dragon is lower than that of the feeding mechanism.
Preferentially, the driving assembly comprises a second driving wheel, a second driven wheel and a chain arranged on the outer side of the second driving wheel and the outer side of the second driven wheel in a winding mode, the second driving wheel is connected with a second motor, and the supporting seat is vertically connected with the chain.
Preferentially, carry the skip and include discharge hopper, an at least backup pad, bottom plate, collateral branch braced block and fixture block, the discharge hopper below is located to the backup pad, the backup pad below is located to the bottom plate, collateral branch braced block alternately locates the discharge hopper both sides and rotates with the bottom plate to be connected, discharge hopper one side is equipped with the copper ring, the fixture block is fixed to be located on the bottom plate and to be connected the copper ring, still be equipped with the cylinder that is used for jack-up discharge hopper to dump the material under the discharge hopper, cylinder electric connection ultrasonic sensor.
Preferentially, the action wheel is connected with a third motor, and one end, far away from the driving assembly, of the feeding mechanism inclines from top to bottom.
Preferentially, be equipped with the pivot in the blender, the pivot outside is equipped with the stirring leaf, the pivot is connected with the fourth motor, blender upper end diameter is greater than the lower extreme diameter.
Preferably, two stirring rollers are arranged in the roller press, and a space is arranged between the two stirring rollers.
Preferably, at least two cutting rolls for shaping the granules are provided in the granulator.
The utility model has the beneficial effects that:
1. in the transmission mechanism, the connecting rod is arranged between two adjacent supporting seats, so that the supporting seats are kept horizontally upward, the material carrying vehicle is kept vertically upward, the ultrasonic sensor is used for detecting the distance from the supporting seats to the feeding mechanism, and the material carrying vehicle is controlled to carry out unloading after the second motor is powered off, so that the material loss is reduced, the cost is reduced, and automatic control is realized;
2. the conveying mechanism, the feeding mechanism, the mixing mechanism, the granulating mechanism and the recycling and feeding mechanism form a closed loop, so that oversize particles or undersize particles are discharged from a recycling port of the sieving machine and are mixed with the original material for re-granulation, waste is avoided, and cost is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic view of the overall connection of the present invention;
fig. 2 is a schematic view of the connection of the loader of the present invention.
Labeled as: 1. the device comprises a feeding mechanism, 11 feed hoppers, 12 feeding screw auger, 13 first motors, 2 transmission mechanisms, 21 driving components, 211 second driving wheels, 212 second driven wheels, 213 chains, 22 supporting seats, 221 ultrasonic sensors, 23 material loading trucks, 231 discharge hoppers, 232 supporting plates, 233 bottom plates, 234 side supporting blocks, 235 fixture blocks, 237 copper rings, 24 connecting rods, 3 feeding mechanisms, 31 driving wheels, 32 driven wheels, 33 belts, 4 mixing mechanisms, 41 mixers, 411 stirring blades, 412 fourth motors, 42 second feeding screws, 5 granulating mechanisms, 51 rolling machines, 511 stirring rollers, 52 granulating machines, 521 cutting rollers, 53 sieving machines, 531 discharge ports, 532 recovery ports and 54 recovery feeding mechanisms.
Detailed Description
The application provides a soft granule granulation system of zinc oxide, includes:
as shown in FIG. 1, the feeding mechanism 1 comprises a feeding hopper 11 and a feeding screw auger 12, wherein the feeding hopper 11 is arranged at an inlet of the feeding screw auger 12. Feeding spiral flood dragon 12 is connected with first motor 13, and keeps away from that 13 one end of first motor exports from last slope down, and 23 tops of skip are located in feeding spiral flood dragon 12 export. The height of the feeding spiral flood dragon 12 is lower than that of the feeding mechanism 3.
As shown in fig. 1-2, the conveying mechanism 2 includes a driving assembly 21, a supporting seat 22 fixedly disposed on the conveying assembly, and a material-carrying vehicle 23 disposed on the supporting seat 22, a connecting rod 24 is disposed between two adjacent supporting seats 22 to ensure that the supporting seat 22 is kept horizontal upward, so that the material-carrying vehicle 23 is always kept upward, an ultrasonic sensor 221 is disposed on one side of the supporting seat 22 away from the feeding mechanism 1, the ultrasonic sensor 221 is used for detecting a distance from the supporting seat 22 to the feeding mechanism 3, and the material-carrying vehicle 23 is controlled to discharge after the second motor is powered off. The driving assembly 21 includes a second driving wheel 211, a second driven wheel 212, and a chain 213 wound around the outer sides of the second driving wheel 211 and the second driven wheel 212, the second driving wheel 211 is connected to the second motor, and the supporting seat 22 is vertically connected to the chain 213. The material loading trolley 23 comprises a discharge hopper 231, at least one supporting plate 232, a bottom plate 233, side supporting blocks 234 and clamping blocks 235, the supporting plate 232 is arranged below the discharge hopper 231, the bottom plate 233 is arranged below the supporting plate 232, the side supporting blocks 234 are arranged on two sides of the discharge hopper 231 in a crossed mode and are connected with the bottom plate 233 in a rotating mode, a copper ring 237 is arranged on one side of the discharge hopper 231, the clamping blocks 235 are fixedly arranged on the bottom plate 233 and are connected with the copper ring 237, a cylinder used for jacking up the discharge hopper 231 to dump materials is further arranged below the discharge hopper 231, and the cylinder is electrically connected with the ultrasonic sensor 221.
As shown in fig. 1, the feeding mechanism 3 includes a driving wheel 31, a driven wheel 32 and a belt 33, and the belt 33 is wound around the driving wheel 31 and the driven wheel 32 and used for conveying the material dumped by the material loading cart 23. The driving wheel 31 is connected with a third motor, and one end of the feeding mechanism 3, which is far away from the driving component 21, inclines from top to bottom.
As shown in fig. 1, the mixing mechanism 4 includes a mixer 41 and a second feeding screw 42, the mixer 41 is disposed on the side of the feeding mechanism 3 away from the conveying mechanism 2, and the second feeding screw 42 is disposed below the mixer 41. Be equipped with the pivot in the blender 41, the pivot outside is equipped with stirring leaf 411, and the pivot is connected with fourth motor 412, and blender 41 upper end diameter is greater than the lower extreme diameter. The granulator 52 mechanism 5 comprises a roller press 51, a granulator 52, a screening machine 53 and a recovery feeding mechanism 543, the roller press 51 is connected with the outlet end of the second feeding screw 42, the granulator 52 is arranged below the outlet of the roller press 51, the screening machine 53 is arranged below the outlet of the granulator 52, the screening machine 53 is provided with a discharge port 531 and a recovery port 532, the recovery feeding mechanism 543 is arranged below the recovery port 532, and the outlet of the recovery feeding mechanism 543 is matched with the feed port of the material loading vehicle 23. Be equipped with two stirring roller 511 in the roll squeezer 51, and be equipped with adjustable interval between two stirring roller 511, be convenient for according to the production requirement, through the interval of adjusting stirring roller 511, adjust the fashioned thickness of material roll-in, the appearance satisfies the size requirement of soft granule. At least two cutting rollers for forming the granules are arranged in the granulator 52 and are used for cutting the materials formed by rolling into soft granules meeting production requirements. The conveying mechanism 2, the feeding mechanism 3, the mixing mechanism 4, the granulator 52 mechanism 5 and the recovery feeding mechanism 543 form a closed loop.
As shown in fig. 1-2, zinc oxide material enters from a feeding hopper 11, is conveyed into a feeding screw auger 12, is conveyed into a loading car 23 under the driving of a first motor 13, a second motor controls a second driving wheel 211 to rotate, the second driving wheel 211 drives a second driven wheel 212 to rotate through a chain 213, the chain 213 drives a supporting seat 22 and a discharging hopper 231 to vertically move along the direction of the chain 213, when an ultrasonic sensor 221 monitors that the distance between the knife base and a feeding mechanism 3 is less than a threshold value, the second motor is controlled to be powered off, meanwhile, a cylinder is controlled to jack up the discharging hopper 231, so that the loading car 23 discharges onto a belt 33, the belt 33 conveys the material into a mixer 41, a stirring blade 411 is driven to rotate through a fourth motor 412, the material is conveyed into a second feeding screw 42, the second feeding screw 42 conveys the material into a roller press 51 for roller press forming, and after the material is formed through a cutting roller in a cutting machine 521, satisfy the discharge from discharge gate 531 of size, too big granule or undersize granule are discharged from shining hair and retrieving mouth 532, fall into the skip 23 of below after, granulate again after mixing with original material, realize waste recovery, reduce extravagant.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A zinc oxide soft particle granulation system is characterized in that: the method comprises the following steps:
the feeding mechanism comprises a feeding hopper and a feeding spiral dragon, and the feeding hopper is arranged at an inlet of the feeding spiral dragon;
the conveying mechanism comprises a driving assembly, supporting seats fixedly arranged on the conveying assembly and a material carrying vehicle arranged on the supporting seats, a connecting rod is arranged between every two adjacent supporting seats and used for enabling the material carrying vehicle to always keep an outlet upward, and an ultrasonic sensor is arranged on one side of each supporting seat, which is far away from the feeding mechanism;
the feeding mechanism comprises a driving wheel, a driven wheel and a belt, and the belt is wound on the outer sides of the driving wheel and the driven wheel and used for conveying materials dumped by the material loading vehicle;
the mixing mechanism comprises a mixer and a second feeding screw, the mixer is arranged on one side of the feeding mechanism, which is far away from the transmission mechanism, and the second feeding screw is arranged below the mixer;
granulation mechanism, including roll squeezer, granulator, screening machine and recovery feeding mechanism, the second pay-off spiral outlet end is connected to the roll squeezer, roll squeezer export below is located to the granulator, granulator export below is located to the screening machine, the screening machine is equipped with discharge gate and recovery mouth, recovery feeding mechanism locates recovery mouthful below, and retrieves feeding mechanism export and cooperate with the year skip feed inlet, forms the closed loop.
2. The zinc oxide soft particle granulation system of claim 1, wherein: the feeding spiral flood dragon is connected with a first motor, and one end of the feeding spiral flood dragon is far away from the outlet of the first motor and inclines from top to bottom, and the outlet of the feeding spiral flood dragon is arranged above the material loading vehicle.
3. The zinc oxide soft particle granulation system of claim 1, wherein: the height of the feeding spiral flood dragon is lower than that of the feeding mechanism.
4. The zinc oxide soft particle granulation system of claim 1, wherein: the drive assembly comprises a second driving wheel, a second driven wheel and a chain arranged on the outer side of the second driving wheel and the outer side of the second driven wheel in a winding mode, the second driving wheel is connected with a second motor, and the supporting seat is vertically connected with the chain.
5. The zinc oxide soft particle granulation system of claim 4, wherein: the material carrying vehicle comprises an unloading hopper, at least one supporting plate, a bottom plate, side supporting blocks and clamping blocks, the supporting plate is arranged below the unloading hopper, the bottom plate is arranged below the supporting plate, the side supporting blocks are arranged on two sides of the unloading hopper in a crossed mode and are connected with the bottom plate in a rotating mode, one side of the unloading hopper is provided with a copper ring, the clamping blocks are fixedly arranged on the bottom plate and are connected with the copper ring, a cylinder used for jacking up the unloading hopper to dump materials is further arranged below the unloading hopper, and the cylinder is electrically connected with an ultrasonic sensor.
6. The zinc oxide soft particle granulation system of claim 1, wherein: the action wheel is connected with the third motor, and feeding mechanism keeps away from drive assembly one end from last slope extremely down.
7. The zinc oxide soft particle granulation system of claim 1, wherein: the blender is characterized in that a rotating shaft is arranged in the blender, stirring blades are arranged on the outer side of the rotating shaft, the rotating shaft is connected with a fourth motor, and the diameter of the upper end of the blender is larger than that of the lower end of the blender.
8. The zinc oxide soft particle granulation system of claim 1, wherein: two stirring rollers are arranged in the roller press, and a space is arranged between the two stirring rollers.
9. The zinc oxide soft particle granulation system of claim 1, wherein: at least two cutting rollers for forming the granules are arranged in the granulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121828956.2U CN215464234U (en) | 2021-08-05 | 2021-08-05 | Zinc oxide soft particle granulation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121828956.2U CN215464234U (en) | 2021-08-05 | 2021-08-05 | Zinc oxide soft particle granulation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215464234U true CN215464234U (en) | 2022-01-11 |
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ID=79756531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121828956.2U Active CN215464234U (en) | 2021-08-05 | 2021-08-05 | Zinc oxide soft particle granulation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215464234U (en) |
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2021
- 2021-08-05 CN CN202121828956.2U patent/CN215464234U/en active Active
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