CN215464006U - Semi coke powder molding processing hybrid system for technology - Google Patents
Semi coke powder molding processing hybrid system for technology Download PDFInfo
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- CN215464006U CN215464006U CN202120771498.7U CN202120771498U CN215464006U CN 215464006 U CN215464006 U CN 215464006U CN 202120771498 U CN202120771498 U CN 202120771498U CN 215464006 U CN215464006 U CN 215464006U
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Abstract
The utility model discloses a mixing system for a semi-coke powder forming and processing process, which comprises a large semi-coke powder conveyor, a control room and a plurality of production workshops, wherein the input end of the large semi-coke powder conveyor is arranged in a semi-coke coal gallery, and each production workshop comprises a semi-coke powder bin and at least two mixing production lines. According to the semi-coke powder mixing system, semi-coke raw materials fall onto a belt conveyor from the bottom of a semi-coke powder bin by gravity through a vibration blanking device, the blanking amount is quantitatively adjusted through a weighing feeder, the semi-coke raw materials can be crushed into a proper size through a reversible crusher, the larger semi-coke raw materials can be filtered out through a screen and crushed again through the reversible crusher, the crushing quality of the system is improved, a bonding agent and an additive are added into respective feed hoppers through a bridge crane, the adding amount of the bonding agent and the additive is also quantitatively and automatically adjusted through the weighing feeder, and the processing capacity of the mixing system is greatly improved.
Description
Technical Field
The utility model relates to the technical field of semi-coke powder processing, in particular to a mixing system for a semi-coke powder forming and processing process.
Background
Semi coke is a novel carbon material, has been gradually substituted for metallurgical coke by the characteristics of high fixed carbon, high specific resistance, high chemical activity, low ash content, low aluminum, low sulfur and low phosphorus, is widely applied to the production of products such as calcium carbide, ferroalloy, ferrosilicon, silicon carbide and the like, and has wide application in the industries such as chemical industry, smelting, gas making and the like, so that the semi coke becomes an irreplaceable carbon material, however, at present, domestic semi coke is mainly used in industry, the civil ratio is very low, the consumption of scattered coal in 2017 is about 6.7 hundred million tons, wherein, the consumption of civil living coal is about 2.1 tons, the consumption of small boiler coal is about 2.1 tons, the consumption of industrial small kiln coal is about 0.5 tons, for example, in the Beijing Ji area, the consumption of scattered coal is about 3000 tons at present, the consumption of semi coke is about 480 ten thousand tons, the substitution rate of scattered coal is 16%, and if the scattered coal is completely substituted by semi coke, the demand of the semi-coke for the civil fuel is about 5.5 million tons/year, the semi-coke replaces the loose coal, a large part of the reasons are determined by the form of the semi-coke, most of the semi-coke is small in volume or powdery, so that the semi-coke is difficult to utilize for civil use, and some semi-coke is large in volume and difficult to burn fully, so that the prior art has proposed a process for changing the form of the semi-coke, but the working efficiency of a mixing system in the semi-coke powder forming process in the prior art has a space for improving, and therefore, a mixing system for the semi-coke powder forming processing process is proposed.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: how to improve the work efficiency of the hybrid system for semi-coke powder forming process among the prior art provides a hybrid system for semi-coke powder forming process.
The technical problem is solved by the following technical scheme, the semi-coke powder production system comprises a large semi-coke powder conveyor, a control room and a plurality of production workshops, wherein the input end of the large semi-coke powder conveyor is arranged in a semi-coke coal gallery, each production workshop comprises a semi-coke powder bin and at least two mixing production lines, the input end of each semi-coke powder bin is connected with the output end of the large semi-coke powder conveyor, the output ends of the semi-coke powder bins are connected with the mixing production lines, and the large semi-coke powder conveyor and each production workshop are electrically connected with the control room.
Preferably, the mixing production line comprises a first belt type weighing feeder, a first small semi-coke powder conveyor, a second belt type weighing feeder, a second small semi-coke powder conveyor, an additive receiver, an adhesive receiver, a third belt type weighing feeder and a semi-coke powder spiral mixer, wherein the input end of the first belt type weighing feeder is connected with the output end of the semi-coke powder bin, the input end of the first belt type weighing feeder is connected with the input end of the first small semi-coke powder conveyor, the output end of the first small semi-coke powder conveyor is connected with the input end of the second belt type weighing feeder, the output end of the second belt type weighing feeder is connected with the input end of the second small semi-coke powder conveyor, the input end of the second small semi-coke powder conveyor is connected with the output end of the third belt type weighing feeder, and the additive receiving machine and the adhesive receiving machine are sequentially arranged at the input end of the third belt type weighing feeder, and the output end of the second small semi-coke powder conveyor is connected with the input end of the semi-coke powder spiral mixer.
Preferably, the mixing production line further comprises a disc-type iron remover arranged above the first small semi-coke powder conveyor.
Preferably, the mixing production line further comprises a reversible crusher, an input end of the reversible crusher is connected with an output end of the first small semi-coke powder conveyor, and an output end of the reversible crusher is connected with an input end of the second belt type weighing and feeding machine.
Preferably, the mixing production line further comprises a single-beam bridge crane, and the additive and the adhesive are added into the additive receiver and the adhesive receiver respectively through the single-beam bridge crane.
Preferably, the number of the additive receiving machines and the number of the adhesive receiving machines are not less than two.
Preferably, a level sensor is arranged inside each of the additive receiver and the adhesive receiver.
Preferably, an industrial personal computer is arranged in the control room, and the large blue powdered carbon conveyor, the first belt type weighing feeder, the first small blue powdered carbon conveyor, the second belt type weighing feeder, the second small blue powdered carbon conveyor, the additive receiver, the adhesive receiver, the third belt type weighing feeder, the blue powdered carbon screw mixer, the disc type iron remover, the reversible crusher, the single-beam bridge crane and the level sensor are all electrically connected with the industrial personal computer.
Preferably, a vibration blanking device is arranged on the semi-coke powder bin.
Compared with the prior art, the utility model has the following advantages: the semi-coke raw material falls onto a belt conveyor from the bottom of a semi-coke powder bin by gravity through a vibration blanking device, the blanking amount is quantitatively adjusted by a weighing feeder, the semi-coke raw material can be crushed into a proper size by a reversible crusher, the larger semi-coke raw material can be filtered out by a screen mesh by the reversible crusher and crushed again, the crushing quality of the system is improved, in addition, the adhesive and the additive are added into respective feed hoppers by a bridge crane, and the adding amount of the adhesive and the additive is also quantitatively and automatically adjusted by the weighing feeder, so that the processing capacity of the mixing system is greatly improved; the additive receiving hopper and the binder receiving hopper are internally provided with material level sensors, when the material level in the hopper is close to the lowest point to alarm, an operator in a control room can confirm the alarm condition through a signal, inform field personnel to change another hopper for feeding through an interphone, and feed the empty receiving hopper at the same time, so that the working efficiency of the mixing production line can be improved.
Drawings
FIG. 1 is a schematic diagram of a system flow structure according to the present invention;
FIG. 2 is a partial schematic diagram of the system flow of the present invention.
In the figure: 1-large blue charcoal powder conveyer; 2-production workshop; 3-semi coke powder bin; 4-mixing the production line; 401-a first belt weigh feeder; 402-a first small semi-coke powder conveyor; 403-disc type iron remover; 404, an electric hoist; 405-a reversible crusher; 406-a second belt weigh feeder; 407-a second small blue charcoal powder conveyor; 408-an additive receiver; 409-adhesive receiver; 410-single beam bridge crane; 411-a third belt weigh feeder; 412-semi coke powder goes to a spiral mixer.
Detailed Description
The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.
As shown in fig. 1 and 2, a mixing system in semi-coke powder molding carbon processing technology comprises a large semi-coke powder conveyor 1 and a control room, wherein the input end of the large semi-coke powder conveyor 1 is arranged in a semi-coke coal gallery, semi-coke is supplied from the system coal gallery, the output end of the large semi-coke powder conveyor 1 is provided with a production workshop 2, the interior of the production workshop 2 is provided with a semi-coke powder bin 3, and the output end of the semi-coke powder bin 3 is provided with a mixing production line 4.
In this embodiment, the mixing line 4 includes a first belt type weigh feeder 401, a first small blue powdered carbon conveyor 402, a disc type iron remover 403, an electric hoist 404, a reversible crusher 405, a second belt type weigh feeder 406, a second small blue powdered carbon conveyor 407, an additive receiver 408, an adhesive receiver 409, a single beam bridge crane 410, a third belt type weigh feeder 411, and a blue powdered carbon removal screw mixer 412.
In this embodiment, the input end of the first belt type weigh feeder 401 is connected with the output end of the semi-coke powder bin 3, the output end of the first belt type weigh feeder 401 is connected with the input end of a first small semi-coke powder conveyor 402, the disc type iron remover 403 is arranged above the first small semi-coke powder conveyor 402, the electric hoist 404 is arranged at the output end of the first small semi-coke powder conveyor 402, the reversible crusher 405 is also arranged at the output end of the first small semi-coke powder conveyor 402, the output end of the reversible crusher 405 is connected with the input end of a second belt type weigh feeder 406, the output end of the second belt type weigh feeder 406 is connected with the input end of a second small semi-coke powder conveyor 407, the input end of the second small semi-coke powder conveyor 407 is connected with the output end of a third belt type weigh feeder 411, an additive receiving machine 408 and an adhesive receiving machine 409 are sequentially arranged at the input end of the third belt type weighing feeder 411, the input ends of the additive receiving machine 408 and the adhesive receiving machine 409 are both connected with a single-beam bridge crane 410, and the output end of the second small blue powdered carbon conveyor 407 is connected with the input end of a blue powdered carbon spiral mixer 412.
In this embodiment, there are a plurality of production plants 2, there are two mixing production lines 4 in each production plant 2, and the number of the additive receiver 408 and the number of the binder receiver 409 are not less than two.
In this embodiment, level sensors are disposed inside the additive receiver 408 and the adhesive receiver 409.
In this embodiment, the control room internally mounted has the industrial computer, and the industrial computer is used for controlling entire system's work, the industrial computer electricity in level sensor and the control room is connected.
In this embodiment, a vibration blanking device is installed at the bottom of the semi-coke powder bin 3.
The working principle is as follows: the semi-coke raw material falls onto a belt conveyor (a first small semi-coke powder conveyor 402) from the bottom of a semi-coke powder bin 3 by gravity through a vibration blanking device, the blanking amount is quantitatively regulated by a weighing feeder (a first belt weighing feeder 401), the semi-coke powder raw material is crushed into a proper size by a reversible crusher 405, the large semi-coke powder raw material is filtered out by a screen mesh by the reversible crusher 405 and crushed again, the crushing quality of the system is improved, in addition, the adhesive and the additive are added into respective feed hoppers by a single-beam bridge crane 410, the adding amount of the adhesive and the additive is also quantitatively and automatically regulated by the weighing feeders corresponding to the lower parts of the adhesive and the additive, the processing capacity of the mixing system is greatly improved, the additive receiving hopper and the adhesive receiving hopper are provided with material level sensors, when the material level in the hopper is close to the lowest point, an alarm is given, the alarm condition can be confirmed through the signal to the control room operator, informs the field personnel through the intercom to change another hopper and carry out the feeding, and empty hopper that receives simultaneously feeds in raw material, can improve this mixed production line 4's work efficiency.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (9)
1. A blue charcoal powder hybrid system for contour machining technology which characterized in that: including large-scale blue powdered carbon conveyer, control room, a plurality of workshop, large-scale blue powdered carbon conveyer's input sets up in the blue charcoal coal corridor, the workshop includes blue powdered carbon storehouse and two at least mixed production lines, blue powdered carbon storehouse the input with large-scale blue powdered carbon conveyer's output is connected, the output with mix the connection of production line, large-scale blue powdered carbon conveyer, each the workshop all with control room electric connection.
2. The mixing system for semi-coke powder molding processing technology according to claim 1, characterized in that: the mixing production line comprises a first belt type weighing feeder, a first small semi-coke powder conveyor, a second belt type weighing feeder, a second small semi-coke powder conveyor, an additive receiver, an adhesive receiver, a third belt type weighing feeder and a semi-coke powder removing spiral mixer, wherein the input end of the first belt type weighing feeder is connected with the output end of the semi-coke powder bin, the input end of the first belt type weighing feeder is connected with the input end of the first small semi-coke powder conveyor, the output end of the first small semi-coke powder conveyor is connected with the input end of the second belt type weighing feeder, the output end of the second belt type weighing feeder is connected with the input end of the second small semi-coke powder conveyor, the input end of the second small semi-coke powder conveyor is connected with the output end of the third belt type weighing feeder, the additive receiver, The adhesive receiving machine is sequentially arranged at the input end of the third belt type weighing feeder, and the output end of the second small semi-coke powder conveyor is connected with the input end of the semi-coke powder removing spiral mixer.
3. The mixing system for semi-coke powder molding processing technology according to claim 2, characterized in that: the mixing production line further comprises a disc-type iron remover, and the disc-type iron remover is arranged above the first small semi-coke powder conveyor.
4. The mixing system for semi-coke powder molding processing technology according to claim 3, characterized in that: the mixing production line further comprises a reversible crusher, the input end of the reversible crusher is connected with the output end of the first small semi-coke powder conveyor, and the output end of the reversible crusher is connected with the input end of the second belt type weighing and feeding machine.
5. The mixing system for semi-coke powder molding processing technology according to claim 4, characterized in that: the mixing production line further comprises a single-beam bridge crane, and the additive and the adhesive are correspondingly added into the additive receiver and the adhesive receiver through the single-beam bridge crane.
6. The mixing system for semi-coke powder molding processing technology according to claim 2, characterized in that: the number of the additive material receiving machines and the number of the adhesive material receiving machines are not less than two.
7. The mixing system for semi-coke powder molding processing technology according to claim 5, characterized in that: the additive material receiver and the adhesive material receiver are internally provided with material level sensors.
8. The mixing system for semi-coke powder molding processing technology according to claim 6, characterized in that: an industrial personal computer is arranged in the control room, and the large blue carbon powder conveyor, the first belt type weighing feeder, the first small blue carbon powder conveyor, the second belt type weighing feeder, the second small blue carbon powder conveyor, the additive receiving machine, the adhesive receiving machine, the third belt type weighing feeder, the blue carbon powder screw removal mixer, the disc type iron remover, the reversible crusher, the single-beam bridge crane and the material level sensor are all electrically connected with the industrial personal computer.
9. The mixing system for semi-coke powder molding processing technology according to claim 1, characterized in that: and a vibration blanking device is arranged on the semi-coke powder bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120771498.7U CN215464006U (en) | 2021-04-15 | 2021-04-15 | Semi coke powder molding processing hybrid system for technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120771498.7U CN215464006U (en) | 2021-04-15 | 2021-04-15 | Semi coke powder molding processing hybrid system for technology |
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| Publication Number | Publication Date |
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| CN215464006U true CN215464006U (en) | 2022-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120771498.7U Active CN215464006U (en) | 2021-04-15 | 2021-04-15 | Semi coke powder molding processing hybrid system for technology |
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2021
- 2021-04-15 CN CN202120771498.7U patent/CN215464006U/en active Active
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