Can debug worm line embossing roll
Technical Field
The utility model relates to the technical field of embossing equipment, in particular to an insect-grain-adjustable embossing roller.
Background
The embossing machine, also known as embossing roller machine, is an important equipment embossing equipment for the surface decoration processing of printed matters, paper products, plastics and leather, and is widely used for the surface embossing printing processing of packaging decoration, product advertisements, book covers, color box facial tissue, invitation cards and other special products. The embossing processing technology can increase the aesthetic feeling and the decorative artistic effect of the product and improve the grade of the product. With social progress and technological development, embossing machines are widely applied to the daily life field of people.
The embossing machine is provided with an embossing roller set, the embossing roller set generally comprises an embossing roller and a supporting roller, the embossing roller is arranged above the supporting roller, and paper or cloth products penetrate through the embossing roller and the supporting roller, so that embossing printing is realized under the pressure of the embossing roller and the supporting roller. However, the prior art embossing roller set has the following technical problems: generally, one type of embosser can only perform the embossing operation for one type or size of paper or cloth product. When a user needs to print and emboss cloth products of other styles, the user has to buy embossing machines of other styles, so that the cost of printing and embossing is high, and the requirement of the user on the diversity of printing and embossing of different paper or cloth products cannot be met.
Therefore, there is a need in the art to produce an embossing roller that is simple in structure and easy for users to debug.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects and shortcomings, the utility model provides the adjustable worm print embossing roller which has the characteristics of simple and reasonable structural design and convenience for debugging of a user.
A debuggable insect vein embossing roll, comprising:
the device comprises a rack, a driving roller and a driven roller, wherein the driving roller and the driven roller respectively comprise a roller core, and the roller cores are rotatably assembled on the rack;
the driving gear and the driven gear are respectively assembled and arranged at the end parts of the driving roller and the driven roller and are in meshed connection;
the driving gear, the driven gear and the roller core are detachably fixedly assembled and connected, so that the distance between the driving roller and the driven roller can be adjusted.
Further, the outer surface of the roller core is formed with a wave-shaped roller grain.
Further, the roller comprises a rotating buffer component, wherein the rotating buffer component is arranged between the roller core and the rack, and the roller core is rotatably arranged on the rack through the rotating buffer component.
Further, the rotating buffer part is a bearing.
Further, the roller comprises a width adjusting component which is detachably arranged between the roller core and the rotating buffering component.
Further, the width adjustment component is a bushing.
The driving mechanism is fixedly assembled and connected with the roller core of the driving roller, and the driving mechanism is used for driving the driving roller to rotate.
Further, the driving mechanism is a cycloidal pin gear speed reducer.
Further, the device also comprises a frequency converter, wherein the frequency converter is electrically connected with the driving mechanism through a lead.
The insect grain embossing roll capable of being debugged provided by the utility model comprises a rack, a driving roll and a driven roll, wherein the driving roll and the driven roll respectively comprise roll cores, and the roll cores are rotatably assembled on the rack; the ends of the driving roller and the driven roller are respectively provided with a driving gear and a driven gear in an assembling way, and the driving gear and the driven gear are fixedly assembled and connected with the roller core in a detachable way, so that the distance between the driving roller and the driven roller can be adjusted. The paper or cloth substrate to be processed passes through the embossing roller and the support roller in the embossing machine, so that grain printing is realized under the pressure action of the driving roller and the driven roller. Particularly, in the prior art, since one type of embosser can only complete the embossing operation of one type or size of paper or cloth products, the requirement of a user on the diversity of printing and embossing of different paper or cloth products cannot be met.
In the technical scheme of the utility model, the driving roller and the driven roller are connected in a meshing manner through the driving gear and the driven gear to realize the synchronous rotation effect, and the size of the driving gear and the size of the driven gear determine the distance between the driving roller and the driven roller. The driving gear and the driven gear are respectively and fixedly assembled and connected with the roller core of the driving roller and the roller core of the driven roller in a detachable mode, the positions of the driving roller and the driven roller on the rack can be adjusted by replacing the driving gear and the driven gear with different sizes, and further the distance between the driving roller and the driven roller can be adjusted, so that the insect grain embossing roller capable of being adjusted can be matched with paper or cloth base materials with different types and sizes, and the requirement of a user on the diversity of printing and embossing of paper or cloth products with different types is met.
Therefore, compared with the prior art, the insect-grained embossing roller capable of being debugged provided by the utility model at least has the following beneficial effects:
firstly, the detachable driving gear and the detachable driven gear are respectively arranged on the driving roller and the driven roller, so that the adjustment of the distance between the driving roller and the driven roller can be realized, and the requirement of a user on the diversity of printing embossings of paper or cloth products with different models can be met;
secondly, the position adjustment operation of the driving roller and the driven roller can be quickly realized through the structural design mode of arranging the driving gear and the driven gear which are detachably assembled, so that the driving roller and the driven roller can be matched with paper or cloth products of different types in a short time, and the high printing and embossing efficiency and the high accuracy are ensured.
Drawings
FIG. 1 is a schematic view of a debuggable embossing roll of the present invention;
FIG. 2 is an enlarged partial schematic view of the encircled portion of FIG. 1;
FIG. 3 is another schematic view of the debuggable embossing roll of the present invention;
FIG. 4 is an enlarged partial schematic view of the encircled portion of FIG. 3;
description of reference numerals: 1. a frame; 2. a drive roll; 3. a driven roller; 4. a roll core; 5. wave-shaped roll lines; 6. a drive mechanism; 7. a driving gear; 8. a driven gear; 9. rotating the cushioning member; 10. a width adjustment member; 11. and a frequency converter.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 and 2, according to an embodiment of the present invention, the debugged worm embossing roll comprises a frame 1, a driving roll 2 and a driven roll 3, wherein the driving roll 2 and the driven roll 3 each comprise a roll core 4, and the roll core 4 is rotatably assembled on the frame 1. The driving roller 2 and the driven roller 3 are respectively used as an embossing roller and a supporting roller in an embossing machine, and a paper or cloth substrate to be processed passes through the space between the driving roller 2 and the driven roller 3, so that grain printing is realized under the rotation and pressure effects of the driving roller 2 and the driven roller 3.
Referring to fig. 3 and 4, the insect-grain-adjustable embossing roller further comprises a driving gear 7 and a driven gear 8, wherein the driving gear 7 and the driven gear 8 are respectively assembled at the ends of the driving roller 2 and the driven roller 3, and the driving gear 7 and the driven gear 8 are meshed and connected. Wherein, the driving roller 2 and the driven roller 3 are connected by the meshing of the driving gear 7 and the driven gear 8 respectively arranged at the end parts thereof to realize the synchronous rotation effect, so the size of the driving gear 7 and the driven gear 8 determines the distance between the driving roller 2 and the driven roller 3.
Specifically, the driving gear 7 and the driven gear 8 are detachably and fixedly assembled with the roller core 4, so that the distance between the driving roller 2 and the driven roller 3 can be adjusted. In the scheme of the utility model, as the driving gear 7 and the driven gear 8 are respectively and fixedly assembled and connected with the roller core 4 of the driving roller 2 and the roller core 4 of the driven roller 3 in a detachable way, by replacing the driving gear 7 and the driven gear 8 with different sizes, the positions of the driving roller 2 and the driven roller 3 on the rack 1 can be adjusted, and then the adjustment of the distance between the driving roller 2 and the driven roller 3 is realized, so that the insect-grain-adjustable embossing roller can be matched with paper or cloth base materials with different models and sizes, the diversity requirements of users on the printing and embossing of paper or cloth products with different models are met, and the technical problem that in the prior art, an embossing machine with one model can only complete the embossing operation of paper or cloth products with one type or size, and the diversity requirements of users on the printing and embossing of different paper or cloth products cannot be met is thoroughly solved.
Referring to fig. 2, in a preferred embodiment of the present embodiment, the outer surface of the roll core 4 is formed with an undulating roll pattern 5. Specifically, wavy roll marks 5 which fluctuate up and down are formed on the outer surfaces of roll cores 4 of the driving roll 2 and the driven roll 3, the wavy roll marks 5 on the driving roll 2 and the driven roll 3 are arranged correspondingly, and paper or cloth base materials to be processed penetrate between the wavy roll marks 5 on the driving roll 2 and the driven roll 3, so that line printing is realized under the rotation and pressure effects of the wavy roll marks 5 on the driving roll 2 and the driven roll 3.
Referring to fig. 4, in one embodiment of the present invention, the debugged worm embossing roll further includes a rotation buffering member 9, the rotation buffering member 9 is disposed between the roll core 4 and the frame 1, and the roll core 4 is rotatably disposed on the frame 1 through the rotation buffering member 9. Specifically, because the roll cores 4 of the driving roll 2 and the driven roll 3 are rotatably assembled and connected with the frame 1, if the roll cores 4 are in direct rigid contact with each other in the process of rotating relative to the frame 1, the contact parts are easy to be damaged by structural wear, so that the driving roll 2 and the driven roll 3 are easy to be damaged under the condition of long-term use, and the service life is short. In the scheme of the embodiment, the rotary buffering component 9 is arranged between the roller core 4 and the rack 1, so that the function of supporting the roller core 4 to rotate can be achieved, the friction coefficient between the roller core 4 and the rack 1 is effectively reduced, the bearing capacity and the structural reliability of the whole structure are improved, the condition that the structure is abraded and damaged cannot occur under the condition that the roller core 4 and the rack 1 are used for a long time is ensured, and the service life of the insect grain embossing roller capable of being debugged is prolonged.
In a further version of this embodiment, the rotating damping member 9 is a bearing. In the further scheme, the rotating buffer part 9 is selected as a bearing, namely the bearing is sleeved on the outer side of the roller core 4, so that the roller core 4 can play a supporting role in the rotating motion of the rack 1, the friction coefficient between the roller core and the rack is effectively reduced, and the structural stability of the roller core and the rack is improved. Of course, the rotation buffering component 9 is not limited to a bearing, and any other buffering mechanism capable of supporting the rotation of the roller core 4 to improve the bearing capacity and the structural reliability of the whole structure is within the protection scope of the present invention.
Referring to fig. 4, in another embodiment of the present invention, the debugged worm embossing roll further includes a width adjusting part 10, and the width adjusting part 10 is detachably disposed between the roll core 4 and the rotation buffering part 9. In the scheme of the embodiment, the width adjusting part 10 is detachably arranged between the roller core 4 and the rotating buffer part 9, and the distance between the driving roller 2 and the driven roller 3 can be adjusted by replacing the width adjusting parts 10 with different sizes, so that the insect grain embossing roller with adjustable test can be matched with paper or cloth base materials with different models and sizes. Further, the width adjustment members 10 having different sizes are replaced between the roller core 4 and the rotation buffer member 9 so as to match the sizes of the drive gear 7 and the driven gear 8 after replacement.
In a further scheme of the embodiment, the width adjusting component 10 is a shaft sleeve which is assembled and connected with the roller core 4 in a clearance fit mode, is used for adjusting the distance between the driving roller 2 and the driven roller 3, and can also play a role in fixing and reducing the load friction coefficient in the transmission process of the roller core 4. Of course, the width adjustment member 10 is not limited to a bushing, and any other adjustment mechanism capable of adjusting the distance between the drive roller 2 and the driven roller 3 is within the scope of the present invention.
Referring to fig. 1 and 3, in another embodiment of the present invention, the debugged worm embossing roll further comprises a driving mechanism 6, a driving end of the driving mechanism 6 is fixedly assembled and connected with the roll core 4 of the driving roll 2, and the driving mechanism 6 is used for driving the driving roll 2 to rotate. In the scheme of the embodiment, the specific transmission principle of the worm-grain embossing roller can be tested as follows: the driving mechanism 6 drives the driving roller 2 to rotate through the driving end thereof → the driving roller 2 drives the driven roller 3 to rotate through the meshing action of the driving gear 7 and the driven gear 8 → the paper or cloth substrate to be processed passes through the space between the driving roller 2 and the driven roller 3, thereby realizing grain printing under the rotation and pressure action of the driving roller 2 and the driven roller 3.
In the preferred scheme of this embodiment, actuating mechanism 6 is cycloid pinwheel speed reducer, and the wearing and tearing are minimum in the working process, and structure durable, and structural design is reasonable, easy maintenance, easy disassembly installation, the daily use of user of being convenient for.
Referring to fig. 1, in a further scheme of the embodiment, the debugged worm embossing roller further comprises a frequency converter 11, and the frequency converter 11 is electrically connected with the driving mechanism 6 through a lead, so that stepless speed regulation of the driving mechanism 6 is realized.
In conclusion, the drive roller 2 and the driven roller 3 are respectively provided with the detachable drive gear 7 and the detachable driven gear 8, so that the distance between the drive roller 2 and the driven roller 3 can be adjusted, and the requirement of a user on the diversity of printing and embossing of paper or cloth products of different types can be met. In addition, the insect-grain-adjustable embossing roller can quickly realize the position adjustment operation of the driving roller 2 and the driven roller 3 by the structural design mode of arranging the driving gear 7 and the driven gear 8 which are detachably assembled, so that the driving roller 2 and the driven roller 3 can be matched with paper or cloth products of different models in a short time, and the high printing and embossing efficiency and the high accuracy are ensured.
Of course, the above is a preferred embodiment of the present invention. It should be noted that, for a person skilled in the art, several modifications and refinements can be made without departing from the basic principle of the utility model, and these modifications and refinements are also considered to be within the protective scope of the utility model.