CN215434981U

CN215434981U - Full-automatic ridge tile product forming equipment

Info

Publication number: CN215434981U
Application number: CN202121526953.3U
Authority: CN
Inventors: 晏春雷; 张敏
Original assignee: Hangzhou Wadi Machinery Technology Co ltd
Current assignee: Hangzhou Wadi Machinery Technology Co ltd
Priority date: 2021-07-06
Filing date: 2021-07-06
Publication date: 2022-01-07
Anticipated expiration: 2031-07-06

Abstract

The utility model discloses full-automatic ridge tile product forming equipment, which comprises a transition roller, a ridge tile upper die, a ridge tile lower die, a pressing cylinder, a trimming moving cylinder, a moving seat, a trimming cutter, a reciprocating cylinder, a reciprocating rail, a material ejecting cylinder, a material ejecting rod, a first material discharging slideway, a reciprocating slide block, a lifting cylinder, a motor reducer, a traction roller, a second material discharging slideway, a trimming guide rail, a pressing device fixing frame, a pressing slide block, a pressing guide rail and a trimming slide block, wherein the reciprocating rail is arranged above the first material discharging slideway, the reciprocating cylinder is arranged on the right side of the reciprocating rail, the trimming guide rail is arranged above the reciprocating cylinder, the motor reducer is arranged above the trimming guide rail, the full-automatic ridge tile product forming equipment can be matched with the material ejecting cylinder through the arranged material ejecting rod to automatically eject ridge tiles in the ridge tile upper die and the ridge tile lower die, facilitating the demoulding of the ridge tile.

Description

Full-automatic ridge tile product forming equipment

Technical Field

The utility model relates to the technical field of forming equipment, in particular to full-automatic ridge tile product forming equipment.

Background

The ridge tile product forming equipment is an automatic pressing forming equipment for PVC synthetic resin material ridge tile products (regular ridge tiles, inclined ridge tiles, tee joints, dripping eave and the like). The existing ridge tile product can be manufactured only by matching three devices, namely an oven (heating), a ridge tile machine (forming) and an edge trimmer (trimming), after the sheet enters the oven to be baked soft and is taken out of the oven to be cut off, the sheet is taken on the ridge tile machine to be pressed and formed, after the sheet is formed, the edge trimmer is taken to process redundant edges, and then finished product manufacturing is completed.

When the product is trimmed by the edge trimmer, sawdust is generated in the cutting process, burrs are generated on the cut section of the product, dust is generated during cutting, the product is poor in attractiveness and pollutes the environment.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide full-automatic ridge tile product forming equipment so as to improve the pressing forming working efficiency of ridge tile products and the attractiveness of the cross section of the ridge tile products.

The technical scheme adopted by the utility model for realizing the purpose is as follows: a full-automatic ridge tile product forming device comprises a transition roller, a ridge tile upper die, a ridge tile lower die, a pressing cylinder, a trimming moving cylinder, a moving seat, a trimming cutter, a reciprocating cylinder, a reciprocating rail, an ejection cylinder, an ejection rod, a first discharging slideway, a reciprocating slider, a lifting cylinder, a motor reducer, a traction roller, a second discharging slideway, a trimming guide rail, a pressing device fixing frame, a pressing slider, a pressing guide rail and a trimming slider, wherein the reciprocating rail is arranged above the first discharging slideway, the reciprocating cylinder is arranged on the right side of the reciprocating rail, the trimming guide rail is arranged above the reciprocating cylinder, the motor reducer is arranged above the trimming guide rail, one end of the motor reducer is connected with the traction roller, the lifting cylinder is arranged above the motor reducer, one end of the traction roller is connected with the transition roller, and the moving seat is arranged on one side of the traction roller, the lower portion of the moving seat is connected with a trimming cutter, a ridge tile lower die is arranged below the trimming cutter, an ejector rod is arranged inside the ridge tile lower die, one end of the ejector rod is connected with an ejector cylinder, an upper ridge tile die is arranged on the left side of the ridge tile lower die, a pressing cylinder is connected on the left side of the upper ridge tile die, a pressing guide rail is arranged above the pressing cylinder, a pressing device fixing frame is arranged below the pressing cylinder, a blanking slide rail II is arranged below the pressing device fixing frame, a pressing slide block is connected to the outside of the pressing guide rail, one end of the reciprocating track is connected with a reciprocating slide block, one end of the trimming guide rail is connected with a trimming slide block, and one end of the moving seat is connected with a trimming moving cylinder.

Constitute extending structure between liftout pole and the liftout cylinder, and ridge tile bed die wraps up in the outside of liftout pole to the liftout cylinder runs through in the inside of ridge tile bed die.

The pressing device is fixedly connected with the reciprocating sliding block, the pressing device forms a sliding structure with the reciprocating cylinder through the reciprocating sliding block, and the pressing device forms a sliding structure with the reciprocating track through the reciprocating cylinder.

A rotating structure is formed between the traction roller and the motor reducer, and the lifting cylinder is tightly attached to the traction roller.

The trimming knife is welded with the movable seat, and the trimming knife forms a telescopic structure with the trimming movable cylinder through the movable seat.

The ridge tile upper die and the ridge tile lower die are matched in size, and a telescopic structure is formed between the pressing cylinder and the ridge tile upper die.

The first discharging slide way and the second discharging slide way are symmetrically distributed about a vertical center line of the forming equipment, and the positions of the second discharging slide way correspond to those of the ridge tile upper die and the ridge tile lower die.

The utility model has the beneficial effects that:

1. through the ejector rod that sets up, can mutually support with the liftout cylinder, with ridge tile automatic ejection in ridge tile upper mould and the ridge tile bed die, the drawing of patterns of the ridge tile of being convenient for drives compression fittings through the reciprocal cylinder that sets up and is reciprocating motion, realizes compression fittings at the switching of work position one and work position two positions.

2. The sheet material conveying and supplying are realized through a rotating structure formed between the set traction roller and the motor reducer, the flat sheet material is conveniently compressed and loosened through the set lifting cylinder, the movable seat is enabled to move left and right through the mutual matching of the set trimming knife and the movable seat, and the trimming process of the product is realized through the work of the trimming movable cylinder.

3. The ridge tile upper die and the ridge tile lower die are matched in size, so that the forming of the ridge tile can be realized, the ridge tile is formed, the forming of ridge tile products is realized, the first discharging slide and the second discharging slide are arranged, the two forming devices run simultaneously, and the preparation efficiency of the formed products is improved.

Drawings

FIG. 1 is a schematic perspective view of an upper ridge tile mold and a lower ridge tile mold according to the present invention;

FIG. 2 is a schematic view of the back structure of the molding apparatus of the present invention;

FIG. 3 is a schematic side view of the molding apparatus of the present invention;

FIG. 4 is a schematic top view of the forming apparatus of the present invention.

In the figure: 1. a transition roll; 2. a ridge tile upper die; 3. a ridge tile lower die; 4. pressing a cylinder; 5. an edge cutting moving cylinder; 6. a movable seat; 7. a trimming knife; 8. a reciprocating cylinder; 9. a reciprocating rail; 10. a material ejection cylinder; 11. a lifter bar; 12. a first blanking slideway; 13. a reciprocating slide block; 14. a lifting cylinder; 15. a motor reducer; 16. a traction roller; 17. a second blanking slideway; 18. trimming the guide rail; 19. a pressing device fixing frame; 20. pressing the sliding block; 21. pressing the guide rail; 22. and a trimming sliding block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, a full-automatic ridge tile product molding device comprises a transition roller 1, a ridge tile upper mold 2, a ridge tile lower mold 3, a pressing cylinder 4, a trimming moving cylinder 5, a moving seat 6, a trimming cutter 7, a reciprocating cylinder 8, a reciprocating rail 9, an ejecting cylinder 10, an ejecting rod 11, a first blanking slideway 12, a reciprocating slider 13, a lifting cylinder 14, a motor reducer 15, a traction roller 16, a second blanking slideway 17, a trimming guide rail 18, a pressing device fixing frame 19, a pressing slider 20, a pressing guide rail 21 and a trimming slider 22, wherein the reciprocating rail 9 is arranged above the first blanking slideway 12, the reciprocating cylinder 8 is arranged on the right side of the reciprocating rail 9, the trimming guide rail 18 is arranged above the reciprocating cylinder 8, the motor reducer 15 is arranged above the trimming guide rail 18, one end of the motor reducer 15 is connected with the traction roller 16, the lifting cylinder 14 is arranged above the motor reducer 15, one end of the traction roller 16 is connected with the transition roller 1, one side of the traction roller 16 is provided with a movable seat 6, a trimming knife 7 is connected below the movable seat 6, a ridge tile lower die 3 is arranged below the trimming knife 7, an ejector rod 11 is arranged inside the ridge tile lower die 3, and one end of the material ejecting rod 11 is connected with an ejecting cylinder 10, the left side of the ridge tile lower die 3 is provided with a ridge tile upper die 2, and the left side of the ridge tile upper die 2 is connected with a pressing cylinder 4, a pressing guide rail 21 is arranged above the pressing cylinder 4, and a pressing device fixing frame 19 is arranged below the pressing cylinder 4, a second blanking slideway 17 is arranged below the pressing device fixing frame 19, a pressing slide block 20 is connected to the outside of a pressing guide rail 21, a reciprocating slide block 13 is connected to one end of the reciprocating rail 9, a trimming slide block 22 is connected to one end of the trimming guide rail 18, and a trimming moving cylinder 5 is connected to one end of the moving seat 6.

According to the utility model, a telescopic structure is formed between the ejector rod 11 and the ejector cylinder 10, the ridge tile lower die 3 is wrapped outside the ejector rod 11, the ejector cylinder 10 penetrates through the ridge tile lower die 3, and the ridge tile upper die 2 and the ridge tile lower die 3 can be automatically ejected out through the cooperation of the arranged ejector rod 11 and the ejector cylinder 10, so that the ridge tile is conveniently demoulded.

In the utility model, the pressing device is fixedly connected with the reciprocating slide block 13, the pressing device forms a sliding structure with the reciprocating cylinder 8 through the reciprocating slide block 13, the pressing device forms a sliding structure with the reciprocating track 9 through the reciprocating cylinder 8, and the pressing device is driven to reciprocate through the reciprocating cylinder 8, so that the switching of the pressing device at a first working position and a second working position is realized.

According to the utility model, a rotating structure is formed between the traction roller 16 and the motor reducer 15, the lifting cylinder 14 and the traction roller 16 are tightly attached, the sheet is conveyed and supplied by the rotating structure formed between the traction roller 16 and the motor reducer 15, and the flat sheet is conveniently pressed and released by the lifting cylinder 14.

According to the utility model, the trimming knife 7 and the movable seat 6 are welded, the trimming knife 7 and the trimming movable cylinder 5 form a telescopic structure through the movable seat 6, and the movable seat 6 is moved left and right through the mutual matching of the trimming knife 7 and the movable seat 6 and the operation of the trimming movable cylinder 5, so that the trimming process of a product is realized.

According to the utility model, the ridge tile upper die 2 is matched with the ridge tile lower die 3 in size, the compression cylinder 4 and the ridge tile upper die 2 form a telescopic structure, and the ridge tile upper die 2 is matched with the ridge tile lower die 3 in size, so that the sheet supply can be formed, and further, the ridge tile product can be formed.

According to the utility model, the first blanking slideway 12 and the second blanking slideway 17 are symmetrically distributed about the vertical central line of the forming equipment, the second blanking slideway 17 corresponds to the ridge tile upper die 2 and the ridge tile lower die 3, and two forming devices run simultaneously through the first blanking slideway 12 and the second blanking slideway 17, so that the preparation efficiency of a formed product is improved.

The working principle of the utility model is as follows: when the device is used, a sheet product is extruded by an extruding device, the sheet product enters a sheet supply traction device through a transition roller 1, a lifting cylinder 14 works to drive an upper traction roller 16 to move and compress the sheet, a motor reducer 15 drives a lower traction roller 16 to rotate so as to enable the sheet to be conveyed forwards at a constant speed, the sheet enters the middle positions of a ridge tile upper die 2 and a ridge tile lower die 3 through the transition roller 1, when a certain length is reached, a pressing device starts to work, a pressing cylinder 4 drives the ridge tile upper die 2 to move and presses the sheet to the ridge tile lower die 3 until the sheet is compressed, pressing action is completed, pressing action is stopped, at the moment, an upper trimming device and a lower trimming device start to work, a trimming moving seat 6 is pushed by a trimming moving cylinder 5 to move leftwards, a trimming knife 7 cuts the sheet to complete a trimming process, then the trimming moving seat 5 pushes the moving seat 6 to move backwards and return to the original position, at the moment, a reciprocating cylinder 8 starts to work, the pressing device is driven to move left on the reciprocating rail 9 and stops moving to a working position for a while, then the pressing cylinder 4 works reversely to drive the ridge tile upper die 2 to leave the ridge tile lower die 3 and return to the beginning, at the moment, the material ejecting cylinder 10 starts working to drive the material ejecting rod 11 to move, the pressed ridge tile finished product is ejected out of the ridge tile lower die 3, and then the material ejecting cylinder 10 drives the material ejecting rod 11 to move reversely and return to the beginning. And the ridge tile finished product falls on the second blanking slideway 17 and slides out of the equipment, and an operator stacks the finished product.

At the moment, the second group of pressing devices starts to work, the pressing cylinder 4 drives the ridge tile upper die 2 to move to press the sheet to the ridge tile lower die 3 until the sheet is pressed tightly, the pressing action is finished, the pressing action stops, the upper and lower trimming devices start to work, the trimming moving cylinder 5 pushes the moving seat 6 to move leftwards, the trimming cutter 7 cuts off the sheet to finish the trimming process, then the trimming moving cylinder 5 pushes the moving seat 6 to move backwards to the original position, the reciprocating cylinder 8 starts to work for the second time to drive the pressing devices to move rightwards on the reciprocating track 9, the second group of pressing devices stop moving to the working position two, the pressing cylinder 4 works backwards to drive the ridge tile upper die 2 to leave the ridge tile lower die 3 to return to the original position, the ejecting cylinder 10 starts to work to drive the ejecting rod 11 to move to eject the pressed ridge tile finished product out of the ridge tile lower die 3, the ejector cylinder 10 then drives the ejector rod 11 in a reverse direction until it starts. And the ridge tile finished product falls on the first discharging slideway 12 and slides out of the equipment, and an operator stacks the finished product.

Thus, the forming and switching process steps of ridge tile products of the first working position and the second working position are completed at one time, (in the figure, the first blanking slideway 12 and the second blanking slideway 17 represent the first working position and the second working position respectively), and multi-station switching forming is realized. The ridge tile upper die 2 and the ridge tile lower die 3 can be replaced by dies with different shapes and different specifications so as to meet the pressing and forming requirements of different ridge tile products.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a full-automatic ridge tile goods former, including transition roller (1), mould (2) on the ridge tile, ridge tile bed die (3), pressfitting cylinder (4), side cut removal cylinder (5), remove seat (6), side cut sword (7), reciprocal cylinder (8), reciprocal track (9), liftout cylinder (10), liftout pole (11), unloading slide (12), reciprocal slider (13), lift cylinder (14), motor reducer (15), carry over pinch rolls (16), unloading slide two (17), side cut guide rail (18), compression fittings mount (19), pressfitting slider (20), pressfitting guide rail (21) and side cut slider (22), its characterized in that: a reciprocating track (9) is arranged above the first blanking slide (12), a reciprocating cylinder (8) is arranged on the right side of the reciprocating track (9), a trimming guide rail (18) is arranged above the reciprocating cylinder (8), a motor speed reducer (15) is arranged above the trimming guide rail (18), one end of the motor speed reducer (15) is connected with a traction roller (16), a lifting cylinder (14) is arranged above the motor speed reducer (15), one end of the traction roller (16) is connected with a transition roller (1), a movable seat (6) is arranged on one side of the traction roller (16), a trimming knife (7) is connected below the movable seat (6), a ridge tile lower die (3) is arranged below the trimming knife (7), an ejecting rod (11) is arranged inside the ridge tile lower die (3), and one end of the ejecting rod (11) is connected with an ejecting cylinder (10), the left side of ridge tile bed die (3) is settled there is mould (2) on the ridge tile, and the left side of mould (2) is connected with pressfitting cylinder (4) on the ridge tile, the top of pressfitting cylinder (4) is settled there is pressfitting guide rail (21), and the below of pressfitting cylinder (4) is provided with pressfitting device mount (19), the below of pressfitting device mount (19) is settled there is unloading slide two (17), the external connection of pressfitting guide rail (21) has pressfitting slider (20), the one end of reciprocal track (9) is connected with reciprocal slider (13), the one end of side cut guide rail (18) is connected with side cut slider (22), the one end of removing seat (6) is connected with side cut and removes cylinder (5).

2. The full-automatic ridge tile product forming equipment of claim 1, wherein: constitute extending structure between liftout pole (11) and liftout cylinder (10), and ridge tile bed die (3) wraps up in the outside of liftout pole (11) to liftout cylinder (10) run through in the inside of ridge tile bed die (3).

3. The full-automatic ridge tile product forming equipment of claim 1, wherein: the pressing device is fixedly connected with the reciprocating sliding block (13), a sliding structure is formed between the pressing device and the reciprocating cylinder (8) through the reciprocating sliding block (13), and the sliding structure is formed between the pressing device and the reciprocating track (9) through the reciprocating cylinder (8).

4. The full-automatic ridge tile product forming equipment of claim 1, wherein: a rotating structure is formed between the traction roller (16) and the motor reducer (15), and the lifting cylinder (14) is tightly attached to the traction roller (16).

5. The full-automatic ridge tile product forming equipment of claim 1, wherein: the trimming knife (7) is welded with the movable seat (6), and the trimming knife (7) forms a telescopic structure with the trimming movable cylinder (5) through the movable seat (6).

6. The full-automatic ridge tile product forming equipment of claim 1, wherein: the ridge tile upper die (2) is matched with the ridge tile lower die (3) in size, and a telescopic structure is formed between the pressing cylinder (4) and the ridge tile upper die (2).

7. The full-automatic ridge tile product forming equipment of claim 1, wherein: the first blanking slideway (12) and the second blanking slideway (17) are symmetrically distributed about a vertical central line of the forming equipment, and the positions of the second blanking slideway (17) correspond to the positions of the ridge tile upper die (2) and the ridge tile lower die (3).