CN215430617U - Negative pressure dust removal system - Google Patents

Negative pressure dust removal system Download PDF

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Publication number
CN215430617U
CN215430617U CN202120431877.1U CN202120431877U CN215430617U CN 215430617 U CN215430617 U CN 215430617U CN 202120431877 U CN202120431877 U CN 202120431877U CN 215430617 U CN215430617 U CN 215430617U
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China
Prior art keywords
pipeline
dust removal
dust
vacuum
removal system
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CN202120431877.1U
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Chinese (zh)
Inventor
曾洪华
赖林军
龙思远
吴卫华
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Foshan Teamgiant New Energy Technology Co Ltd
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Foshan Teamgiant New Energy Technology Co Ltd
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Abstract

The utility model discloses a negative pressure dust removal system, which comprises a dust removal system and a monitoring system, wherein the dust removal system comprises a dust remover, a vacuum pipeline and a vacuum gauge, and the vacuum gauge is communicated with the vacuum pipeline; the monitoring system comprises a pressure module and a PLC, wherein the pressure module is respectively electrically connected with the vacuum gauge and the PLC. According to the utility model, the wind pressure acquired by the vacuum gauge is converted into the wind speed through the relational expression of the wind speed and the wind pressure to realize real-time monitoring, so that the failure of the dust removal system can be timely discovered.

Description

Negative pressure dust removal system
Technical Field
The utility model relates to the technical field of lithium battery production dust removal, in particular to a negative pressure dust removal system.
Background
In the production processes of die cutting, laminating, welding and the like in the production process of the lithium battery, which require negative pressure dust removal, the traditional negative pressure dust removal system comprises a dust remover, a dust removal pipeline, a butterfly valve, a dust removal port and the like. And dust on the dust removal object flows to the dust removal pipeline through the dust removal port and then to the dust remover. With frequent short-circuit accidents of lithium batteries at clients in recent years, dust and foreign matter control standards of lithium battery manufacturing enterprises by clients are increasingly strict, and the reliability of a dust removal system is the key point of dust and foreign matter control. The traditional negative pressure dust removal system can only monitor the reliability of the dust removal system by regularly pumping and measuring the wind speed of the dust removal port through the anemoscope, cannot realize real-time monitoring, and cannot find out the dust removal system in time when the dust removal system fails.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides a negative pressure dust removal system capable of being monitored in real time.
The negative-pressure dust removal system comprises a dust removal system and a monitoring system, wherein the dust removal system comprises a dust remover, a vacuum pipeline and a vacuum gauge, and the vacuum gauge is communicated with the vacuum pipeline; the monitoring system comprises a pressure module and a PLC, wherein the pressure module is respectively electrically connected with the vacuum gauge and the PLC.
The negative pressure dust removal system provided by the embodiment of the utility model at least has the following technical effects: the wind pressure collected by the vacuum gauge is converted into the wind speed through the relational expression of the wind speed and the wind pressure to realize real-time monitoring, so that the failure of the dust removal system can be found in time.
According to some embodiments of the utility model, the monitoring system further comprises an upper computer, the upper computer is electrically connected with the PLC, and the upper computer is used for storing data transmitted from the PLC.
According to some embodiments of the utility model, the vacuum pipeline comprises a first pipeline and a second pipeline, one end of the first pipeline is connected with the dust remover, the other end of the first pipeline is used for dust collection, one end of the second pipeline is communicated with the first pipeline, and the other end of the second pipeline is connected with the vacuum gauge.
According to some embodiments of the utility model, the first pipeline comprises a dust removal opening, the dust removal opening is located at one end of the first pipeline far away from the dust remover, and the position where the second pipeline is communicated with the first pipeline is located above the dust removal opening.
According to some embodiments of the utility model, the vacuum line is provided with a butterfly valve.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Drawings
Additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of a dust removal system;
fig. 2 is a schematic structural diagram of a monitoring system.
Reference numerals: the device comprises a dust removal system 100, a dust remover 110, a vacuum pipeline 120, a first pipeline 121, a dust removal port 1211, a second pipeline 122, a butterfly valve 123, a vacuum gauge 130, a monitoring system 200, a pressure module 210, a PLC220, an upper computer 230 and a lithium battery 300.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, unless otherwise specifically limited, installation and connection terms should be construed broadly, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in consideration of the technical details.
Referring to fig. 1 and 2, the negative pressure dust removing system according to the embodiment of the utility model includes a dust removing system 100 and a monitoring system 200, the dust removing system 100 includes a dust remover 110, a vacuum pipeline 120 and a vacuum gauge 130, and the vacuum gauge 130 is communicated with the vacuum pipeline 120; the monitoring system 200 includes a pressure module 210 and a PLC220, the pressure module 210 being electrically connected to the vacuum gauge 130 and the PLC220, respectively.
For example, the dust remover 110 absorbs dust or other substances generated in the lithium battery production process through the vacuum pipeline 120 to further perform negative pressure dust removal on the lithium battery; the monitoring system 200 is located in the dust remover 110, the vacuum pipeline 120 is used for sucking dust or other substances into the dust remover 110, the vacuum gauge 130 is used for collecting the air pressure of the vacuum pipeline 120, and the pressure module 210 is used for transmitting a pressure data signal transmitted by the vacuum gauge 130 to the PLC 220; the role of the PLC 220: the pressure data collected from the pressure module 210 by the vacuum gauge 130 is converted into wind speed according to the relation between the wind speed and the wind pressure, and is monitored according to the requirements of customers, so that the function of alarming when the pressure data exceeds the control range is realized.
If the welding procedure in the industry requires that the wind speed of the vacuum pipeline 120 is more than or equal to 15 m/s; according to the relation between the wind speed and the wind pressure, the following conditions are known: wp ═ v215X15/1600 0.1401625kN/m2 is 140.6Pa, namely, the requirement is that the ambient pressure-the pressure in the pipe is more than or equal to 140.6 Pa.
The relation between wind speed and wind pressure is as follows:
dynamic pressure of wind wp ═ 0.5 ro · v2(1)
Wherein wp is wind pressure [ kN/m2], ro is air density [ kg/m3], and v is wind speed [ m/s ].
The relationship between the air density (ro) and the gravity (r) is r-ro-g, and hence ro is r/g. Using this relationship in (1), we obtain:
wp=0.5·r ·v2/g (2)
this formula is a standard wind pressure formula.
Under standard conditions (pressure 1013hPa, temperature 15 ℃), air weight r is 0.01225[ kN/m3 ]. The acceleration of gravity g at 45 ° latitude is 9.8[ m/s2], we get:
wp=v2/1600 (3)
this equation is a general equation for estimating wind pressure using wind speed. As a complex complete system, the performance of the dust extraction system 100 is typically assessed by a number of parameters, the parameters for assessing the dust extraction system 100 are as follows:
air volume: the gas volume (m3/h) of a certain section of the gas flow pipeline passing through the dust removal system 100 in unit time;
wind speed: the flow speed (m/s) of airflow in an airflow pipeline of the dust collection system is indicated;
wind pressure: the pressure difference between the interior of the gas flow duct and the external environment is expressed in Pa or mm water. The three parameters of the air volume, the air speed and the air pressure are mutually connected and restricted in a dust removal system 100.
According to the utility model, the wind pressure collected by the vacuum gauge 130 is converted into the wind speed through the relation between the wind speed and the wind pressure to realize real-time monitoring, so that the failure of the dust removal system 100 can be found in time.
In some embodiments of the present invention, the monitoring system 200 further includes an upper computer 230, the upper computer 230 is electrically connected to the PLC220, and the upper computer 230 is configured to store data transmitted from the PLC 220. An upper computer 230 is provided to facilitate data tracing.
In some embodiments of the present invention, the vacuum pipeline 120 includes a first pipeline 121 and a second pipeline 122, one end of the first pipeline 121 is connected to the dust remover 110, the other end of the first pipeline 121 is used for dust collection, one end of the second pipeline 122 is communicated with the first pipeline 121, and the other end of the second pipeline 122 is connected to the vacuum gauge 130. The first and second conduits 121, 122 are provided to separate dust extraction and detection to avoid dust and other material clogging the vacuum gauge 130.
In a further embodiment of the present invention, the first pipe 121 includes a dust removing port 1211, the dust removing port 1211 is located at an end of the first pipe 121 away from the dust remover 110, and the position where the second pipe 122 communicates with the first pipe 121 is located above the dust removing port 1211. This is provided to quickly know whether the dust removal system 100 is malfunctioning.
In a further embodiment of the utility model, the vacuum line 120 is provided with a butterfly valve 123. To control the opening and closing of the vacuum line 120.
In the description herein, references to the description of "some embodiments" or "what is conceivable" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the utility model have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the claims and their equivalents.

Claims (5)

1. A negative pressure dust pelletizing system, its characterized in that includes:
the dust removal system comprises a dust remover, a vacuum pipeline and a vacuum gauge, and the vacuum gauge is communicated with the vacuum pipeline;
the monitoring system comprises a pressure module and a PLC, wherein the pressure module is respectively electrically connected with the vacuum gauge and the PLC.
2. The negative pressure dedusting system of claim 1, wherein: the monitoring system further comprises an upper computer, the upper computer is electrically connected with the PLC, and the upper computer is used for storing data transmitted by the PLC.
3. The negative pressure dedusting system of claim 1, wherein: the vacuum pipeline comprises a first pipeline and a second pipeline, one end of the first pipeline is connected with the dust remover, the other end of the first pipeline is used for dust collection, one end of the second pipeline is communicated with the first pipeline, and the other end of the second pipeline is connected with the vacuum gauge.
4. The negative pressure dust removal system of claim 3, wherein: the first pipeline includes the dust removal mouth, the dust removal mouth is located first pipeline is kept away from the one end of dust shaker, the second pipeline with the position of first pipeline intercommunication is located the top of dust removal mouth.
5. The negative pressure dust removal system according to any one of claims 1 to 4, wherein: the vacuum pipeline is provided with a butterfly valve.
CN202120431877.1U 2021-02-26 2021-02-26 Negative pressure dust removal system Active CN215430617U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120431877.1U CN215430617U (en) 2021-02-26 2021-02-26 Negative pressure dust removal system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120431877.1U CN215430617U (en) 2021-02-26 2021-02-26 Negative pressure dust removal system

Publications (1)

Publication Number Publication Date
CN215430617U true CN215430617U (en) 2022-01-07

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ID=79702195

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120431877.1U Active CN215430617U (en) 2021-02-26 2021-02-26 Negative pressure dust removal system

Country Status (1)

Country Link
CN (1) CN215430617U (en)

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