CN215430271U - A defective products are collected and selective examination device for electron cigarette production line - Google Patents
A defective products are collected and selective examination device for electron cigarette production line Download PDFInfo
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- CN215430271U CN215430271U CN202120753050.2U CN202120753050U CN215430271U CN 215430271 U CN215430271 U CN 215430271U CN 202120753050 U CN202120753050 U CN 202120753050U CN 215430271 U CN215430271 U CN 215430271U
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Abstract
The utility model discloses a defective product collecting and sampling device for an electronic cigarette production line, which relates to the technical field of electronic cigarette production and comprises the following components: a base; the collecting box is movably arranged on the base, a partition plate is arranged in the collecting box, and the partition plate divides the collecting box into a defective product placing area and a sampling inspection product placing area; the in-place detection structure and the in-place fixing structure are arranged on one side, close to the collecting box, of the base, and the in-place fixing structure can fix the collecting box when the in-place detection structure detects that the collecting box is in place; the correlation type photoelectric sensor is arranged above the base and used for detecting whether the defective products in the defective product placing area are higher than the upper end face of the collecting box or not; the control unit is electrically connected with the in-place detection structure and the in-place fixing structure; the device has that mobilizable defective products place the district and the selective examination article places the district to have and to detect whether the defective products place the correlation type photoelectric sensor that the district was filled, can real-time supervision defective products collection volume.
Description
Technical Field
The utility model belongs to the technical field of electronic cigarette production, and particularly relates to a defective product collecting and sampling device for an electronic cigarette production line.
Background
The equipment production of electron cigarette not only can be accomplished to electron cigarette production line, still need detect the partial accessory of electron cigarette in process of production, and for guaranteeing the production quality of electron cigarette, the detection divide into automated inspection and artifical selective examination, sets up automatic checkout device on the production line and can carry out automatic on-line measuring to the accessory, and the degree of accuracy that detects is improved to the artifical selective examination individuality accessory of while in regular time again. At present, in mainstream electron cigarette product anterior segment equipment in-process in the market, need carry out automated inspection in order to get rid of the defective products to the partial accessory of electron cigarette, the defective products need the container to collect and regularly clear up, need carry out artifical selective examination to the accessory simultaneously, the interaction of operator and production line often appears when carrying out artifical selective examination, not only influences the production efficiency of production line, still has the potential safety hazard.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a defective product collecting and sampling device for an electronic cigarette production line, which is provided with a movable defective product placing area and a sampling article placing area, is provided with a correlation type photoelectric sensor capable of detecting whether the defective product placing area is full or not, can monitor the collecting amount of defective products in real time, can extract a collecting box to sample the sampling articles when manual sampling inspection is needed, does not influence the operation of the production line and ensures the safety of personnel.
In order to achieve the above object, the present invention provides a defective product collecting box spot check device for an electronic cigarette production line, wherein the electronic cigarette production line is provided with an automatic detection device and a manipulator, and the device comprises:
a base;
the collecting box is movably arranged on the base, a partition plate is arranged in the collecting box, and the partition plate divides the collecting box into a defective product placing area and a sampling inspection product placing area;
the in-place detection structure and the in-place fixing structure are arranged on one side, close to the collecting box, of the base, and when the in-place detection structure detects that the collecting box is in place, the in-place fixing structure can fix the collecting box;
the correlation type photoelectric sensor is arranged above the base and used for detecting whether the defective products in the defective product placing area are higher than the upper end face of the collecting box or not;
and the control unit is electrically connected with the in-place detection structure and the in-place fixing structure.
Optionally, the base comprises a bottom plate and four support legs, the four support legs are arranged below the base, connecting plates are arranged on the support legs, and connecting holes are formed in the connecting plates.
Optionally, the collecting box is connected with the base through a linear guide rail, and the collecting box can move outwards from the base through the linear guide rail.
Optionally, a handle is provided on the collection box.
Optionally, the in-place detection structure includes a photoelectric sensor, the photoelectric sensor is disposed on the base, and the photoelectric sensor is matched with a positioning block disposed at the bottom of the collection box.
Optionally, the in-place fixing structure comprises an electromagnet, the electromagnet is arranged on the base, and an iron block matched with the electromagnet is arranged at the bottom of the collecting box.
Optionally, a spot check button is connected to the control unit.
Optionally, the correlation type photoelectric sensors are mounted on two sides of the base through brackets.
Optionally, the device further comprises an alarm module, and the alarm module is electrically connected with the correlation type photoelectric sensor.
Optionally, the alarm module is an audible and visual alarm.
The utility model provides a defective product collecting and sampling device for an electronic cigarette production line, which has the beneficial effects that:
1. the device is provided with a movable defective product placing area and a selective inspection product placing area, and is provided with a correlation type photoelectric sensor capable of detecting whether the defective product placing area is full, so that the collection quantity of defective products can be monitored in real time, and the defective products can be cleaned conveniently and periodically;
2. when manual sampling inspection is needed, the device can clamp a sampling inspection product by a manipulator on a production line and place the sampling inspection product into a sampling inspection product placement area, and a collection box is drawn out to perform sampling inspection on the sampling inspection product, so that the operation of the production line is not influenced, and the safety of personnel is ensured;
3. the device is provided with an in-place detection structure and an in-place fixing structure, and the in-place fixing structure can fix the collecting box when the in-place detection structure detects that the collecting box is in place, so that potential safety hazards caused by random extraction of the collecting box are avoided;
4. the device is connected to an electronic cigarette production line through a connecting plate, and has the advantages of compact structure, space saving and low cost.
Additional features and advantages of the utility model will be set forth in the detailed description which follows.
Drawings
The above and other objects, features and advantages of the present invention will become more apparent by describing in more detail exemplary embodiments thereof with reference to the attached drawings, in which like reference numerals generally represent like parts throughout.
Fig. 1 shows a schematic structural diagram of a defective product collection and sampling device for an electronic cigarette production line according to an embodiment of the utility model.
Description of reference numerals:
1. a base; 2. a collection box; 3. a partition plate; 4. a defective product placement area; 5. a sample placement area; 6. a correlation type photoelectric sensor; 7. a support leg; 8. a connecting plate; 9. connecting holes; 10. a linear guide rail; 11. a handle; 12. a photosensor; 13. an electromagnet; 14. and (4) a bracket.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
The utility model provides a defective product collecting and sampling device for an electronic cigarette production line, wherein the electronic cigarette production line is provided with an automatic detection device and a manipulator, and the device comprises:
a base;
the collecting box is movably arranged on the base, a partition plate is arranged in the collecting box, and the partition plate divides the collecting box into a defective product placing area and a sampling inspection product placing area;
the in-place detection structure and the in-place fixing structure are arranged on one side, close to the collecting box, of the base, and the in-place fixing structure can fix the collecting box when the in-place detection structure detects that the collecting box is in place;
the correlation type photoelectric sensor is arranged above the base and used for detecting whether the defective products in the defective product placing area are higher than the upper end face of the collecting box or not;
and the control unit is electrically connected with the in-place detection structure and the in-place fixing structure.
Specifically, the automatic detection device can automatically detect accessories and place defective products into a defective product placement area for collection, the collection box is arranged on the base in a sliding mode and can be drawn out when needed, in one example, a transparent partition plate or a door and window is arranged on the outer side of an electronic cigarette production line, the base is arranged on the production line, the collection box can slide relative to the base, and the collection box is drawn out of the production line; when the defective products placed in the defective product placement area are full, the correlation type photoelectric sensor can detect that the defective products are higher than the upper end face of the collection box, the control unit controls the in-place fixing structure to unlock the collection box, the collection box can be pulled out of the production line, and the defective products can be cleaned in time without opening transparent partition plates or doors and windows; when manual sampling inspection is needed, the manipulator is controlled to clamp the accessory to be sampled and inspected, the accessory is placed in the sampling inspection article placing area, the collection box is pulled out, sampling inspection can be conducted on the accessory to be sampled and inspected, normal operation of a production line is not affected, and safety of personnel is guaranteed; in the process of resetting the collecting box, the collecting box can be fixed by the in-place fixing structure when the in-place detection structure detects that the collecting box is in place, and the potential safety hazard caused by the fact that the collecting box is accidentally pulled out is avoided.
Optionally, the base comprises a bottom plate and four support legs, the four support legs are arranged below the base, connecting plates are arranged on the support legs, and connecting holes are formed in the connecting plates.
Specifically, the device passes through the connecting hole on the connecting plate and connects on the electron cigarette production line, and the device is convenient to be dismantled, does not occupy the space on the too much production line.
Optionally, the collecting box is connected with the base through a linear guide rail, and the collecting box can move outwards from the base through the linear guide rail.
Specifically, a drawer type structure is formed between the collecting box and the base, and the double-forming sliding characteristic of the linear guide rail facilitates the extraction of the collecting box, so that the operation safety and convenience are improved.
Optionally, a pull handle is provided on the collection box.
Particularly, the collecting box can be conveniently pulled out through the handle.
Optionally, the in-place detection structure includes a photoelectric sensor, the photoelectric sensor is disposed on the base, and the photoelectric sensor is matched with a positioning block disposed at the bottom of the collection box.
Specifically, photoelectric sensor installs on the support of U-shaped, and the open end and the locating hole cooperation of support trigger photoelectric sensor and send a signal when the locating piece gets into the opening of support.
Optionally, the in-place fixing structure comprises an electromagnet, the electromagnet is arranged on the base, and an iron block matched with the electromagnet is arranged at the bottom of the collecting box.
Specifically, when the in-place detection structure detects that the collection box is in place and sends a signal, the electromagnet is electrified, the iron block is attracted, and the collection box is fixed.
In one example, the collection cassette is made of a material that can engage a magnet, or an iron block may not be required.
Optionally, a spot check button is connected to the control unit.
Specifically, the detection button is connected with the controller of production line or is connected with the manipulator controller, and the manipulator clamp is got the accessory of being spot check after pressing the spot check button to put into the spot check article with this accessory and place the district, the electro-magnet of simultaneous control loses the electricity, and the box is collected in the unblock.
Alternatively, the opposite-type photoelectric sensors are mounted on both sides of the base through brackets.
Specifically, the vertical setting of support sets up a plurality of mounting holes from top to bottom on the support, conveniently adjusts correlation type photoelectric sensor's mounting height.
Optionally, the device further comprises an alarm module, and the alarm module is electrically connected with the correlation type photoelectric sensor.
Specifically, when the correlation type photoelectric sensor detects that defective products in the defective product placement area are full, the alarm module gives an alarm to remind an operator to clean the defective products.
Optionally, the alarm module is an audible and visual alarm.
Examples
As shown in fig. 1, the present invention provides a defective product collecting and sampling device for an electronic cigarette production line, wherein the electronic cigarette production line is provided with an automatic detection device and a manipulator, and the device comprises:
a base 1;
the collecting box 2 is movably arranged on the base 1, a partition plate 3 is arranged in the collecting box 2, and the collecting box is divided into a defective product placing area 4 and a sampling inspection product placing area 5 by the partition plate 3;
the in-place detection structure and the in-place fixing structure are arranged on one side, close to the collecting box 2, of the base 1, and the in-place fixing structure can fix the collecting box 2 when the in-place detection structure detects that the collecting box 2 is in place;
the correlation type photoelectric sensor 6 is arranged above the base 1, and the correlation type photoelectric sensor 6 is used for detecting whether the defective products in the defective product placing area 4 are higher than the upper end face of the collecting box 2;
and the control unit is electrically connected with the in-place detection structure and the in-place fixing structure.
In this embodiment, the base 1 includes bottom plate and stabilizer blade 7, and four stabilizer blades 7 set up in base 1 below, are provided with the connecting plate 8 on the stabilizer blade 7, have seted up connecting hole 9 on the connecting plate 8.
In the present embodiment, the collecting box 2 is connected to the base 1 by the linear guide 10, and the collecting box 2 can move to the outside of the base 1 by the linear guide 10.
In the present embodiment, the collecting box 2 is provided with a handle 11.
In the present embodiment, the in-place detection structure includes a photoelectric sensor 12, the photoelectric sensor 12 is disposed on the base 1, and the photoelectric sensor 12 is matched with a positioning block disposed at the bottom of the collection box 2.
In the embodiment, the in-place fixing structure comprises an electromagnet 13, the electromagnet 13 is arranged on the base 1, and an iron block matched with the electromagnet 13 is arranged at the bottom of the collecting box 2.
In this embodiment, the control unit is connected to a spot check button.
In the present embodiment, the opposite-type photosensors 6 are mounted on both sides of the base 1 via the brackets 14.
In this embodiment, the device further comprises an alarm module, and the alarm module is electrically connected with the correlation type photoelectric sensor 6.
In this embodiment, the alarm module is an audible and visual alarm.
In summary, when the defective product collecting and sampling device for the electronic cigarette production line provided by the utility model is used, the device is installed on the electronic cigarette production line as an example: the device is arranged on an electronic cigarette production line through a connecting hole 9 on a connecting plate 8, the automatic detection device automatically detects partial accessories when the electronic cigarette production line runs, the detected defective products are placed in a defective product placing area 4, when the accessories need to be manually checked, a check button is pressed, a manipulator clamps one accessory and places the accessory in a check product placing area 5, meanwhile, a control unit controls an electromagnet 13 to lose power, the collection box 2 can be unlocked and drawn out, an operator can pull the collection box 2 out of a base 1 through a handle 11, the checked accessory is taken out from the check product placing area 5 to be manually checked, then the collection box 2 is pushed back to the original position, when the collection box 2 is in place, a photoelectric sensor 12 detects that a positioning block below the collection box 2 is in place, the control unit controls the electromagnet 13, the electromagnet 13 attracts an iron block to position the collection box 2, the collection box 2 is prevented from being pulled out accidentally, so that online sampling inspection is realized, the operation of an electronic cigarette production line is not influenced, and the safety of personnel can be ensured. When the defective products in the defective product collecting region 4 are filled with the defective products, the correlation type photoelectric sensor 6 can detect that the defective products are higher than the upper end face of the collecting box 2, sends a signal to the correlation type photoelectric sensor 6, sends out audible and visual alarm through the alarm module, reminds an operator to timely clear up the defective products, achieves timely clearing up of the defective products, and avoids influencing the normal operation of an electronic cigarette production line.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims (10)
1. The utility model provides a defective products are collected and selective examination device for electron cigarette production line, be provided with automatic checkout device and manipulator on the electron cigarette production line, its characterized in that, the device includes:
a base;
the collecting box is movably arranged on the base, a partition plate is arranged in the collecting box, and the partition plate divides the collecting box into a defective product placing area and a sampling inspection product placing area;
the in-place detection structure and the in-place fixing structure are arranged on one side, close to the collecting box, of the base, and when the in-place detection structure detects that the collecting box is in place, the in-place fixing structure can fix the collecting box;
the correlation type photoelectric sensor is arranged above the base and used for detecting whether the defective products in the defective product placing area are higher than the upper end face of the collecting box or not;
and the control unit is electrically connected with the in-place detection structure and the in-place fixing structure.
2. The defective product collecting and sampling device for the electronic cigarette production line according to claim 1, wherein the base comprises a bottom plate and four support legs, the four support legs are arranged below the base, the support legs are provided with connecting plates, and the connecting plates are provided with connecting holes.
3. The defective collection and sampling device for an electronic cigarette production line according to claim 1, wherein the collection box is connected with the base through a linear guide rail, and the collection box can move outwards from the base through the linear guide rail.
4. The defective collection and sampling device for an electronic cigarette production line according to claim 1, wherein a handle is provided on the collection box.
5. The defective product collecting and sampling device for electronic cigarette production line according to claim 1, wherein the in-place detecting structure comprises a photoelectric sensor, the photoelectric sensor is arranged on the base, and the photoelectric sensor is matched with a positioning block arranged at the bottom of the collecting box.
6. The defective product collecting and sampling device for the electronic cigarette production line according to claim 1, wherein the in-place fixing structure comprises an electromagnet, the electromagnet is arranged on the base, and an iron block matched with the electromagnet is arranged at the bottom of the collecting box.
7. The defective product collecting and random inspection device for the electronic cigarette production line according to claim 1, wherein a random inspection button is connected to the control unit.
8. The defective product collection and sampling device for an electronic cigarette production line according to claim 1, wherein the opposite type photoelectric sensors are mounted on both sides of the base through brackets.
9. The defective product collecting and sampling device for the electronic cigarette production line according to claim 1, further comprising an alarm module, wherein the alarm module is electrically connected with the correlation type photoelectric sensor.
10. The defective product collection and sampling device for an electronic cigarette production line according to claim 9, wherein the alarm module is an audible and visual alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120753050.2U CN215430271U (en) | 2021-04-13 | 2021-04-13 | A defective products are collected and selective examination device for electron cigarette production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120753050.2U CN215430271U (en) | 2021-04-13 | 2021-04-13 | A defective products are collected and selective examination device for electron cigarette production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215430271U true CN215430271U (en) | 2022-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120753050.2U Active CN215430271U (en) | 2021-04-13 | 2021-04-13 | A defective products are collected and selective examination device for electron cigarette production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215430271U (en) |
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2021
- 2021-04-13 CN CN202120753050.2U patent/CN215430271U/en active Active
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