CN215427771U

CN215427771U - Cylindrical filter basket cleaning device

Info

Publication number: CN215427771U
Application number: CN202120481966.7U
Authority: CN
Inventors: 曹杰超; 梁靓
Original assignee: Zhejiang Hengyou Chemical Fiber Co Ltd
Current assignee: Zhejiang Hengyou Chemical Fiber Co Ltd
Priority date: 2021-03-06
Filing date: 2021-03-06
Publication date: 2022-01-07
Anticipated expiration: 2031-03-06

Abstract

The utility model discloses a cylindrical filter basket cleaning device which comprises a rack, wherein a cleaning box is arranged on the rack, one side of the cleaning box is hinged with a sealing door, a rotating shaft is also rotatably arranged on the rack, one end of the rotating shaft is connected with power of an adjusting motor, a chuck is arranged at the other end of the rotating shaft, and the filter basket is fixed through the chuck; the rack is also connected with a spray pipe in a sliding way through a linear motion bearing, the outlet end of the spray pipe is connected with an inner spray pipe and an outer spray pipe in parallel, and the inner spray pipe and the outer spray pipe are both provided with high-pressure spray heads; when the cleaning device is used, the filter basket is fixed through the chuck, the adjusting motor drives the filter basket to rotate, a worker pushes the spray pipe to move towards the bottom of the filter basket, and sundries on the surface of the filter basket are removed through the high-pressure spray head, so that the filter basket is quickly cleaned; compared with the prior art, the waste water recovery device has the advantages that waste water is effectively recovered, environmental pollution caused by cleaning is prevented, meanwhile, the cleaning efficiency is high, and the labor intensity of workers can be effectively reduced.

Description

Cylindrical filter basket cleaning device

Technical Field

The utility model relates to the technical field of industrial equipment cleaning devices, in particular to a cylindrical filter basket cleaning device.

Background

The cylindrical filter basket is one of filter baskets used in a pre-pump filter commonly used in a spinning polyester process, and is mainly used for filtering glycol (with physical properties similar to alcohol) which is one of polyester raw materials. In the production process, a small amount of silt-shaped offwhite color band slightly viscous residues are mixed in the ethylene glycol, so a pre-pump filter is arranged in the process, and a cylindrical filter basket is used for filtering. Therefore, the cleaning work of the filter basket is an important content in the production of the polyester, and the cleaning efficiency and the cleaning quality of the filter basket directly influence the stability of the production of the polyester.

The traditional cleaning method is manual cleaning, the manual cleaning needs to utilize a handheld high-pressure water gun to wash the whole filter basket for multiple times and in multiple aspects, the whole process is high in labor intensity, low in efficiency and uncertain in cleaning degree, and cleaning wastewater generated during cleaning is easy to splash to cause environmental influence.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of high labor intensity and low cleaning efficiency in the prior art, the utility model discloses a cylindrical filter basket cleaning device, which realizes the closed cleaning of a filter basket and has the advantages of low labor intensity and good cleaning effect.

The utility model realizes the aim through the following technical scheme:

a cylindrical filter basket cleaning device comprises a rack, wherein a cleaning box is arranged on the rack, and one side of the cleaning box is hinged with a sealing door; one side of the frame is rotatably connected with a rotating shaft through a bearing seat, one end of the rotating shaft is in power connection with an adjusting motor fixed outside the cleaning box, the other end of the rotating shaft is positioned in the cleaning box, and the end is also connected with a chuck for fixing the filter basket; the frame is further connected with a spray pipe in a sliding mode through a linear motion bearing, the outlet end of the spray pipe is connected with an inner spray pipe and an outer spray pipe in parallel, and high-pressure spray heads are arranged on the inner spray pipe and the outer spray pipe.

Preferably, the end part of the inner spray pipe is also connected with an auxiliary spray pipe, and the auxiliary spray pipe is provided with a plurality of high-pressure spray heads for cleaning the bottom of the filter basket.

Preferably, the shower pipe is provided with a control handrail for controlling the motion state of the shower pipe.

Preferably, the sealing door is provided with an observation window for observing the cleaning condition.

Preferably, the bottom of the rack is provided with a water storage tank, the top of the water storage tank is provided with a water inlet pipe communicated with the cleaning tank, and the bottom of the water storage tank is provided with a drain pipe.

Preferably, the bottom of the cleaning tank is provided with a conical water collecting cover, and the water inlet pipe is positioned at the bottom of the water collecting cover.

Preferably, the adjusting motor is connected with the rotating shaft through a transmission gear, and the rack is further provided with a controller for controlling the starting, stopping and rotating speed of the adjusting motor.

Preferably, the inner spray pipe and the outer spray pipe are respectively provided with 4-5 high-pressure spray heads, and the high-pressure spray heads and the inner spray pipe or the outer spray pipe form an included angle of 30-60 degrees along the flow direction of water flow.

Compared with the prior art, the utility model has the following beneficial effects:

1. the filter basket cleaning machine comprises a frame, wherein a cleaning box is arranged on the frame, a sealing door is hinged to one side of the cleaning box, a rotating shaft is further rotatably arranged on the frame, one end of the rotating shaft is connected with power of a regulating motor, a chuck is arranged at the other end of the rotating shaft, and the filter basket is fixed through the chuck; the rack is also connected with a spray pipe in a sliding way through a linear motion bearing, the outlet end of the spray pipe is connected with an inner spray pipe and an outer spray pipe in parallel, and the inner spray pipe and the outer spray pipe are both provided with high-pressure spray heads;

when the filter basket is used, the filter basket is fixed through the chuck, the filter basket is driven to rotate through the adjusting motor, a worker pushes the spray pipe to move towards the bottom of the filter basket, and finally impurities on the surface of the filter basket are removed through spraying of the high-pressure spray head, so that the filter basket is quickly cleaned; compared with the prior art, the cleaning machine has high cleaning efficiency, and can effectively reduce the labor intensity of workers;

the utility model finishes the cleaning operation of the whole set of equipment in the closed cleaning box, and compared with the traditional flushing mode, the utility model can avoid the sewage from being discharged everywhere, avoids the environmental pollution, and is also beneficial to the recovery and harmless treatment of the sewage.

2. According to the utility model, the auxiliary spray pipe is arranged at the end part of the inner spray pipe, the plurality of high-pressure spray heads are arranged on the auxiliary spray pipe, and the bottom of the filter basket is cleaned through the auxiliary spray pipe and the high-pressure spray heads, so that the whole cleaning operation of the filter basket can be completed at one time, the cleaning process is simplified, and the cleaning efficiency is improved.

3. The control handrail is arranged on the spray pipe, so that the motion state of the spray pipe can be conveniently controlled through the control handrail, and the operability of the whole set of equipment is improved.

4. The bottom of the frame is also provided with the water storage tank, the top of the water storage tank is communicated with the conical water collecting cover positioned at the bottom of the cleaning tank through the water inlet pipe, and the bottom of the water storage tank is also provided with the water discharge pipe.

5. The novel adjusting motor is connected with the rotating shaft through the transmission gear, so that the transmission structure can be simplified, and the stability and the reliability of equipment can be improved; meanwhile, a controller used for controlling the starting and stopping states and the rotating speed of the adjusting motor is further arranged on the rack, the adjusting motor is controlled to rotate at a low rotating speed during cleaning, and the adjusting motor rotates at a high rotating speed after cleaning is completed, so that water on the filter basket can be quickly centrifugally dried, and the working efficiency is improved.

6. According to the utility model, 4-5 high-pressure spray headers are arranged on the inner spray pipe and the outer spray pipe respectively, and the high-pressure spray headers and the inner spray pipe or the outer spray pipe form an included angle of 30-60 degrees along the flow direction of water flow, so that the cleaning operation is divided into multiple times of spraying through the arrangement of the multiple high-pressure spray headers, and the cleaning quality can be effectively improved under the condition that the contact time of the spray headers and the filter basket is limited; meanwhile, the inclination angle is set, so that the cleaning quality of cleaning blind areas such as the bottom of the filter basket can be effectively guaranteed, the stain residue is avoided, and the cleaning quality is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic view of the sprinkler structure of the present invention;

FIG. 4 is a schematic structural view of embodiment 2 of the present invention;

fig. 5 is a schematic view of a shower pipe structure according to embodiment 2 of the present invention;

reference numerals: 1. the device comprises a rack, 2, a cleaning box, 3, a sealing door, 4, a bearing seat, 5, a rotating shaft, 6, a regulating motor, 7, a chuck, 8, a linear motion bearing, 9, a spray pipe, 10, an inner spray pipe, 11, an outer spray pipe, 12, a high-pressure spray pipe, 13, an auxiliary spray pipe, 14, a control handrail, 15, an observation window, 16, a water storage box, 17, a water inlet pipe, 18, a water discharge pipe, 19, a water collecting cover, 20, a transmission gear, 21 and a controller.

Detailed Description

The present invention will be further described with reference to the following description and examples, which include but are not limited to the following embodiments.

Embodiment mode 1

The embodiment is taken as a basic embodiment of the utility model, and discloses a cylindrical filter basket cleaning device, which has a specific structure as shown in fig. 1 to 3, and comprises a frame 1, wherein a cleaning box 2 is fixedly arranged on the frame 1, one side of the cleaning box 2 is hinged with a sealing door 3, and an observation window 15 is arranged on the sealing door 3; one side of the cleaning box 2 is rotatably connected with a rotating shaft 5 through a bearing seat, two ends of the rotating shaft 5 are respectively positioned in the cleaning box 2 and outside the cleaning box 2, wherein one side positioned outside the cleaning box 2 is in power connection with an adjusting motor 6 fixed on the rack 1 through a transmission gear 20, one end positioned in the cleaning box 2 is fixedly connected with a chuck 7, and the chuck 7 adopts a three-jaw chuck or a four-jaw chuck as required; the rack 1 is also fixedly provided with a controller 21, and the controller 21 is provided with a start-stop button and a plurality of gear buttons for controlling and adjusting the rotating speed of the motor 6;

a linear motion bearing 8 is fixedly arranged on the cleaning box 2 opposite to the chuck 7, a spray pipe 9 is connected with the linear motion bearing 8 in a sliding manner, the inlet end of the spray pipe 9 is connected with an external high-pressure water supply device, a control handrail 14 is welded on the outer surface of the spray pipe 9, the outlet end of the spray pipe is positioned in the cleaning box 2, the outlet end of the spray pipe is connected with an inner spray pipe 10 and an outer spray pipe 11 in parallel, and 4-5 high-pressure spray heads 12 are fixedly arranged on the inner spray pipe 10 and the outer spray pipe 11 according to requirements, so that the inner surface and the outer surface of the filter basket are respectively sprayed and washed; embodiment mode 2

The embodiment is taken as a preferred embodiment of the utility model, and discloses a cylindrical filter basket cleaning device, which has a specific structure shown in fig. 4 and 5, and comprises a frame 1, wherein a cleaning box 2 is fixedly arranged on the frame 1, a rotating shaft 5 is rotatably arranged on one side of the cleaning box 2, and the rotating shaft 5 is in power connection with an adjusting motor 6 through a transmission gear 20; the cleaning box 2 is also connected with a spray pipe 9 in a sliding way through a linear motion bearing 8, the inlet end of the spray pipe 9 is connected with an external high-pressure water supply device, the outer surface of the spray pipe 9 is welded with a control handrail 14, the outlet end of the spray pipe is positioned in the cleaning box 2, the outlet end of the spray pipe is connected with an inner spray pipe 10 and an outer spray pipe 11 in parallel, 4-5 high-pressure spray heads 12 are fixedly arranged on the inner spray pipe 10 and the outer spray pipe 11 according to requirements, and the high-pressure spray heads 12 and the inner spray pipe 10 or the outer spray pipe 11 form an included angle of 30-60 degrees along the flow direction of water flow;

the tail end of the inner spray pipe 10 is also connected with an auxiliary spray pipe 13, the axis of the auxiliary spray pipe 13 is parallel to the chuck 7, and a plurality of high-pressure spray heads 12 which are opposite to the chuck 7 are fixedly arranged on the auxiliary spray pipe 13, so that the bottom of the filter basket is respectively sprayed and washed;

meanwhile, the bottom of the frame 1 is also provided with a water storage tank 16, the bottom of the cleaning tank 2 is provided with a conical water collecting cover 19, the top of the water storage tank 16 is provided with a water inlet pipe 17 communicated with the bottom of the water collecting cover 19, and the bottom of the water storage tank 16 is provided with a water outlet pipe 18.

When the filter basket is used, the filter basket is fixed through the chuck, the filter basket is driven to rotate through the adjusting motor, a worker pushes the spray pipe to move towards the bottom of the filter basket, and finally impurities on the surface of the filter basket are removed through spraying of the high-pressure spray head, so that the filter basket is quickly cleaned; compared with the prior art, the cleaning machine has high partial cleaning efficiency, and can effectively reduce the labor intensity of workers;

Claims

1. A cylindrical filter basket cleaning device comprises a rack (1), wherein a cleaning box (2) is arranged on the rack (1), and a sealing door (3) is hinged to one side of the cleaning box (2); the method is characterized in that: one side of the rack (1) is rotatably connected with a rotating shaft (5) through a bearing seat (4), one end of the rotating shaft (5) is in power connection with an adjusting motor (6) fixed outside the cleaning box (2), the other end of the rotating shaft is positioned in the cleaning box (2), and the end is also connected with a chuck (7) used for fixing the filter basket; still have shower (9) through linear motion bearing (8) sliding connection on frame (1), the exit end of shower (9) is connected in parallel has interior shower (10) and outer shower (11), all be provided with high pressure shower head (12) on interior shower (10) and outer shower (11).

2. The cylindrical filter basket cleaning device according to claim 1, wherein the end part of the inner spray pipe (10) is further connected with an auxiliary spray pipe (13), and a plurality of high-pressure spray headers (12) used for cleaning the bottom of the filter basket are arranged on the auxiliary spray pipe (13).

3. A cylindrical filter basket cleaning device according to claim 1, wherein the shower pipe (9) is provided with a control handrail (14) for controlling the movement state thereof.

4. A cylindrical filter basket cleaning device according to claim 1, wherein the sealing door (3) is provided with an observation window (15) for observing the cleaning condition.

5. The cylindrical filter basket cleaning device as claimed in claim 1, wherein a water storage tank (16) is arranged at the bottom of the frame (1), a water inlet pipe (17) communicated with the cleaning tank (2) is arranged at the top of the water storage tank (16), and a water outlet pipe (18) is arranged at the bottom of the water storage tank (16).

6. A cylindrical filter basket cleaning device according to claim 5, characterized in that a conical water collecting cover (19) is arranged at the bottom of the cleaning tank (2), and the water inlet pipe (17) is positioned at the bottom of the water collecting cover (19).

7. The cylindrical filter basket cleaning device according to claim 1, wherein the adjusting motor (6) is connected with the rotating shaft (5) through a transmission gear (20), and a controller (21) for controlling the starting, stopping and rotating speed of the adjusting motor (6) is further arranged on the rack (1).

8. The cylindrical filter basket cleaning device according to claim 1, wherein 4-5 high-pressure spray headers (12) are arranged on the inner spray pipe (10) and the outer spray pipe (11), and the high-pressure spray headers (12) form an included angle of 30-60 degrees with the inner spray pipe (10) or the outer spray pipe (11) along the flow direction of water flow.