CN215418790U

CN215418790U - Intelligent manufacturing control simulation device based on industrial 4.0

Info

Publication number: CN215418790U
Application number: CN202122147517.1U
Authority: CN
Inventors: 罗冲
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-09-07
Filing date: 2021-09-07
Publication date: 2022-01-04
Anticipated expiration: 2031-09-07

Abstract

The utility model relates to an industrial 4.0-based intelligent manufacturing control simulation device, which comprises: the device comprises a box body, a control module, an interface module, a sensor and an electric working assembly; the interface module comprises a plurality of interface components, each interface component comprises a mounting seat and an interface body arranged on the mounting seat, a clamping block is arranged on each mounting seat, at least one metal pin is arranged on each clamping block, the side wall of the mounting cavity is provided with an interface mounting area, a plurality of slots are formed in the interface mounting area, each slot is provided with a metal patch, each metal patch is electrically connected with the control module respectively, each clamping block is inserted into one slot, and the metal pins are electrically connected with the metal patches. The side wall of the second mounting groove is provided with the slot for mounting the interface components, so that each interface component can be detachably mounted in the slot, the electric connection with the control module is realized, the interface components in the interface module can be replaced according to the communication requirement of the control module, and the interface expansion is more convenient.

Description

Intelligent manufacturing control simulation device based on industrial 4.0

Technical Field

The utility model relates to the technical field of industrial simulation, in particular to an industrial 4.0-based intelligent manufacturing control simulation device.

Background

With the continuous development of the industry, the industry has entered the industrial 4.0 era, and the industrial 4.0 era is an era of promoting the industrial revolution by using the information technology, namely, the intelligent era.

In order to process more information of machines and equipment in the industry, the number of interfaces on the controller is increased. In a teaching scene, in order to simulate the control of the controller on different machines and devices, the controller is often required to be provided with more interfaces, so that the quantity of the interfaces of the simulation device is large, the size of the simulation device is large, the carrying and the expansion of the simulation device are inconvenient, and the connection between the control device for simulating the industrial 4.0 and external electrical equipment is limited.

SUMMERY OF THE UTILITY MODEL

Based on this, it is necessary to provide an industrial 4.0-based intelligent manufacturing control simulation device.

An industrial 4.0-based intelligent manufacturing control simulation device, comprising: the device comprises a box body, a control module, an interface module, at least one sensor and at least one electric working assembly;

a mounting cavity is formed in the box body, the control module, the interface module, the sensors and the electric working assemblies are arranged in the mounting cavity and connected with the side wall of the mounting cavity, and the control module is electrically connected with the sensors and the electric working assemblies respectively;

the interface module comprises a plurality of interface components, each interface component comprises a mounting seat and an interface body arranged on the mounting seat, each interface component is provided with a joint block on the mounting seat, the joint block is provided with at least one metal pin, the side wall of the mounting cavity is provided with an interface mounting area, the interface mounting area is provided with a plurality of slots, each metal patch is arranged on the side wall and/or the bottom of each slot and is electrically connected with the control module, each joint block is inserted in one slot, and the metal pins on the joint block are electrically connected with the corresponding metal patches.

In one embodiment, the box body comprises a first sub box body and a second sub box body, a first mounting groove is arranged on the inner side of the first sub box body, a second mounting groove is arranged on the inner side of the second sub box body, one side of the first sub box body is rotatably connected with one side of the second sub box body, the other side of the first sub box body is connected with the other side of the second sub box body in a buckling manner, and the first mounting groove and the second mounting groove are communicated to form a mounting cavity;

the control module is arranged in the first mounting groove and connected with the side wall of the first mounting groove, the sensors and the electric working assemblies are respectively arranged in the first mounting groove and the second mounting groove, the sensors and the electric working assemblies are connected with the side wall of the second mounting groove, and the interface mounting area is arranged on the side wall of the second mounting groove.

In one embodiment, the interface mounting area is recessed to form a plurality of slots, the side walls of the two sides of the middle portion of each slot are provided with limiting grooves, the two sides of each clamping block are respectively provided with an elastic limiting block, each clamping block is inserted into the middle portion of each slot, and each elastic limiting block is clamped in one limiting groove.

In one of them embodiment, the elasticity stopper includes elastic component and stopper body, the terminal surface arch of the one end of stopper body is provided with the projection, the connecting hole has been seted up respectively to the both sides of joint piece, the projection activity set up in the connecting hole, just the projection passes through the elastic component with the lateral wall of connecting hole is connected.

In one embodiment, the end face of one end, far away from the clamping block, of the limiting block body is provided with an arc face.

In one embodiment, the side walls of the two sides of the middle part of the slot are provided with stop parts protruding inwards, and the stop parts abut against one surface of the clamping block, which faces away from the bottom of the slot.

In one embodiment, two ends of the slot are respectively provided with an inclined surface, and the inclined surfaces are gradually inclined from the bottom of the slot to the side wall of the second mounting groove.

In one embodiment, the cross section of the clamping block is in a shape of a convex character, and the cross section of the slot is in a shape of a convex character.

The utility model has the beneficial effects that: the side wall of the second mounting groove is provided with the slot for mounting the interface components, so that each interface component can be detachably mounted in the slot, and the connection with the control module is realized, the interface components in the interface module can be replaced according to the communication requirement of the control module, the connection with an external electric element is realized, the expansion of the simulation device is more convenient, and the use is more flexible. In addition, the interface assembly can be detached without being connected with external electrical equipment, so that the simulation device is convenient to carry.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

FIG. 1 is a schematic structural diagram of a box opening state of an industrial 4.0-based intelligent manufacturing control simulation device according to an embodiment;

FIG. 2 is a schematic perspective exploded view of a socket and an interface assembly according to an embodiment;

fig. 3 is a schematic view of a directional structure of an interface module according to an embodiment.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, fig. 2 and fig. 3, an intelligent manufacturing control simulation apparatus 10 based on industry 4.0 according to an embodiment of the present invention includes: the case 100, the control module 200, the interface module 300, at least one sensor (hidden from view, not shown), and at least one electrical work assembly 400;

a mounting cavity is formed in the box body 100, the control module 200, the interface module 300, the sensors and the electric working assemblies 400 are arranged in the mounting cavity and connected with the side wall of the mounting cavity, and the control module 200 is electrically connected with the sensors and the electric working assemblies 400 respectively;

the interface module 300 includes a plurality of interface components 310, each interface component 310 includes a mounting base 320 and an interface body 330 disposed on the mounting base 320, each mounting base 320 is provided with a clamping block 340, the clamping block 340 is provided with at least one metal pin 341, the side wall of the mounting cavity is provided with an interface mounting area, the interface mounting area is provided with a plurality of slots 160, each side wall and/or bottom of the slot 160 is provided with a metal patch (not shown), each metal patch is respectively electrically connected with the control module 200, each clamping block 340 is inserted into one of the slots 160, and the metal pin 341 on the clamping block 340 is electrically connected with the corresponding metal patch.

Specifically, the control module 200 includes a touch screen 210 and a PLC (Programmable Logic Controller) module (not shown), the touch screen is electrically connected to the PLC module, the PLC module is configured to control each electrical working assembly 400 to operate, the touch screen is configured to provide an interactive interface for a user, and enable the user to input an instruction and send the instruction to the PLC module, the PLC module controls each electrical working assembly 400 to operate, and each electrical working assembly 400 is an electrical device in an automation production site. The electrical working assembly 400 includes a stepper motor assembly, a stepper motor driver, a servo motor assembly, a servo motor driver, a wiring assembly, a relay, and the like, for simulating the operation of the electrical device in the production scenario.

Each sensor is used to detect the operating state of the electrical operating assembly 400 as well as the environmental state. For example, the sensor includes a temperature sensor, a current sensor, a voltage sensor, and the like. The control module 200 is configured to obtain sensing data detected by the sensor, and control the corresponding electrical working assembly 400 to operate according to the sensing data.

Each interface module 310 in the interface module 300 is used for connecting external electrical components or connecting extended electrical working assemblies 400 in the housing 100, so that the control module 200 can be electrically connected with the external electrical components. In this embodiment, the mounting base 320 is used to support the interface body 330, the interface body 330 has multiple types, for example, various types of interface bodies 330 are suitable for connecting different external interfaces, for different types of interface bodies 330, the structure of the mounting base 320 is similar, the volume of each mounting base 320 is equal, the shape of the clamping block 340 is equal, the metal pins on the clamping block 340 are electrically connected with the interface pins on the interface body 330 through conductors inside the mounting base 320, the distribution of the metal pins on the clamping blocks 340 of different interface types is different, each clamping block 340 of an interface type corresponds to one type of slot 160, the metal patches in the slot 160 correspond to the metal pins on the clamping block 340 of the corresponding interface type, so that when the clamping block 340 is inserted into the slot 160, the metal pins can be connected with the metal patches in a one-to-one correspondence manner, so that the interface body 330 establishes an electrical connection with the control module 200, electrical connection to external electrical components is achieved. It should be understood that the metal patches may be disposed on the side wall of the slot 160, or disposed on the bottom of the slot 160, or disposed on the side wall and the bottom of the slot 160, and the positions and the number of the metal patches disposed in the slot 160 may be set according to the corresponding interface types.

In this embodiment, character marks may be correspondingly disposed on the slots 160 at different positions in the interface installation area, so that a user can distinguish the slots 160 corresponding to different interface types, and the installation of the interface component 310 is more convenient.

In the above embodiment, since the clamping block 340 is detachably inserted into the slot 160, each interface component 310 can be detachably installed in the slot 160, and the electrical connection with the control module 200 is realized, so that the interface component 310 in the interface module 300 can be replaced according to the communication requirement of the control module 200, and the connection with the external electrical element is realized, so that the expansion of the intelligent manufacturing control simulation apparatus based on the industrial 4.0 is more convenient, and the use is more flexible.

In one embodiment, as shown in fig. 1, the box 100 includes a first sub-box 110 and a second sub-box 120, a first installation groove 111 is formed in the inner side of the first sub-box 110, a second installation groove 121 is formed in the inner side of the second sub-box 120, one side of the first sub-box 110 is rotatably connected with one side of the second sub-box 120, the other side of the first sub-box 110 is connected with the other side of the second sub-box 120 in a buckling manner, and the first installation groove 111 and the second installation groove 121 are communicated to form an installation cavity; the control module 200 is disposed in the first mounting groove 111, the control module 200 is connected to a sidewall of the first mounting groove 111, each of the sensors and each of the electrical working assemblies 400 are disposed in the first mounting groove 111 and the second mounting groove 121, respectively, each of the sensors and each of the electrical working assemblies 400 are connected to a sidewall of the second mounting groove 121, and the interface mounting region 122 is disposed on a sidewall of the second mounting groove 121.

In this embodiment, the box 100 is composed of a first sub-box 110 and a second sub-box 120, when the box is needed, the first sub-box 110 and the second sub-box 120 are rotated relatively to be opened, and when the box is needed to be carried, the first sub-box 110 and the second sub-box 120 are buckled to close the installation cavity, so that the box 100 can be carried conveniently. In this embodiment, a main board is disposed in the second sub-box 120, the main board is electrically connected to the sensor, the control module 200 and each of the electrical working components 400, the main board is also connected to a voltage module, the voltage transformation module is provided with a power interface, and the power interface is disposed at an outer side of the second sub-box 120, so that the sensor, the control module 200 and each of the electrical working components 400 in the box 100 can be powered by connecting wires through the power interface.

In order to implement the installation of the clamping block 340 and enable the clamping block 340 to be detachable, in an embodiment, please refer to fig. 2 and fig. 3, the interface installation area 122 is recessed to form a plurality of slots 160, the side walls of the two sides of the middle portion of each slot 160 are provided with a limiting groove 161, the two sides of the clamping block 340 are respectively provided with an elastic limiting block 350, the clamping block 340 is inserted into the middle portion of the slot 160, and each elastic limiting block 350 is clamped in one limiting groove 161.

In this embodiment, elasticity stopper 350 telescopically sets up in joint piece 340 both sides, when joint piece 340 slides in slot 160, elasticity stopper 350 is under the effect of the lateral wall butt of slot 160, in the retraction joint piece 340, slide to when lining up spacing groove 161 when joint piece 340, elasticity stopper 350 pops out the outside to joint piece 340 under the elastic force effect, and insert to spacing groove 161, make the position of joint piece 340 in slot 160 obtain fixing, make joint piece 340 can fix firmly in slot 160.

In order to realize the extension and retraction of the elastic limiting block 350, in an embodiment, the elastic limiting block 350 includes an elastic member and a limiting block body 351, a protruding column is convexly disposed on an end surface of one end of the limiting block body 351, connecting holes are respectively formed on two sides of the clamping block 340, the protruding column is movably disposed in the connecting holes, and the protruding column is connected with a side wall of the connecting hole through the elastic member.

In this embodiment, the cross-sectional shape of connecting hole is circular, and the projection is the cylinder shape, and the diameter of projection equals with the aperture of connecting hole for the projection can slide along the connecting hole steadily, and the elastic component is the spring, and elastic component one end is connected to the lateral wall of connecting hole, and the lateral wall of this connecting hole is the inside surface of joint piece 340 promptly, and the projection is connected to the other end of elastic component, makes the projection slide to the outside of connecting hole under the elastic force effect of elastic component. Specifically, when stopper body 351 slides in slot 160 along with joint piece 340, stopper body 351 receives under the squeezing action of the lateral wall of the both sides of slot 160 for projection compression spring, when stopper body 351 slides to lining up spacing groove 161, the projection slides in the outside of spring action orientation connecting hole, makes stopper body 351 card go into in the spacing groove 161, thereby fixes joint piece 340.

In order to facilitate the insertion of the stopper body 351 into the stopper groove 161 and the extraction of the stopper body 351 from the stopper groove 161, in an embodiment, as shown in fig. 3, an end surface of the stopper body 351 away from one end of the clamping piece 340 is set to be an arc surface 352.

In this embodiment, the terminal surface of stopper body 351 sets up to cambered surface 352, and like this, be favorable to stopper body 351 to insert to spacing groove 161 in to when joint piece 340 received thrust, stopper body 351 will move thereupon, and utilize the relative slip of cambered surface 352 and the lateral wall of spacing groove 161, make stopper body 351 can compression spring, to the inboard shrink of joint piece 340, and then make stopper body 351 can follow the interior roll-off of spacing groove 161, thereby realize the dismantlement of joint piece 340.

In one embodiment, the protruding stop block that is provided with of lateral wall of connecting hole, the stop groove has been seted up along the axial to the circumferential surface of projection, and the lateral wall activity butt at the both ends in stop groove is in the stop block, like this, when the projection slides towards the outside of connecting hole, the lateral wall butt in the stop groove in stop block, has avoided the projection to roll off completely, has avoided coming off of projection and stopper body 351.

In one embodiment, the side walls of the two sides of the middle portion of the slot 160 are protruded inward to form stop portions (not shown) that abut against a surface of the clamping block 340 facing away from the bottom of the slot 160. In this embodiment, by providing the stop portion, the stop portion and the bottom of the slot 160 are respectively clamped on two sides of the clamping block 340, so as to further fix the clamping block 340 and prevent the clamping block 340 from loosening in the slot 160.

In one embodiment, the two ends of the insertion groove 160 are respectively provided with an inclined surface 162, and the inclined surface 162 is gradually inclined from the bottom of the insertion groove 160 toward the side wall of the second installation groove.

In this embodiment, the both ends of slot 160 set up inclined plane 162 for the degree of depth of slot 160 is increased gradually to the middle part by both ends, makes joint piece 340 can slide to slot 160 in along inclined plane 162, and slides gradually to the middle part of darker slot 160, is favorable to the installation and the dismantlement of joint piece 340.

In one embodiment, the cross-sectional shape of the locking block 340 is a convex shape, and the cross-sectional shape of the insertion groove 160 is a convex shape.

In this embodiment, the clamping block 340 can be further fixed by setting the clamping block 340 to be a convex shape and setting the slot 160 to be a convex shape matched with the clamping block.

It should be noted that, in the embodiments, the industrial 4.0-based intelligent manufacturing control simulation device may also be referred to as a portable control simulation device.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. An industrial 4.0-based intelligent manufacturing control simulation device, comprising: the device comprises a box body, a control module, an interface module, at least one sensor and at least one electric working assembly;

2. The industrial 4.0-based intelligent manufacturing control simulation device according to claim 1, wherein the box body comprises a first sub-box body and a second sub-box body, a first installation groove is formed in the inner side of the first sub-box body, a second installation groove is formed in the inner side of the second sub-box body, one side of the first sub-box body is rotatably connected with one side of the second sub-box body, the other side of the first sub-box body is connected with the other side of the second sub-box body in a buckling manner, and the first installation groove and the second installation groove are communicated to form an installation cavity;

3. The industrial 4.0-based intelligent manufacturing control simulation device according to claim 2, wherein the interface mounting area is recessed to form a plurality of slots, the side walls of the two sides of the middle portion of each slot are provided with limiting grooves, the two sides of each clamping block are respectively provided with an elastic limiting block, each clamping block is inserted into the middle portion of each slot, and each elastic limiting block is clamped in one limiting groove.

4. The industrial 4.0-based intelligent manufacturing control simulation device according to claim 3, wherein the elastic limiting block comprises an elastic part and a limiting block body, a convex column is convexly arranged on the end face of one end of the limiting block body, connecting holes are respectively formed in two sides of the clamping block, the convex column is movably arranged in the connecting holes, and the convex column is connected with the side wall of the connecting hole through the elastic part.

5. The industrial 4.0-based intelligent manufacturing control simulation device according to claim 4, wherein an end face of one end, far away from the clamping block, of the limiting block body is provided with an arc face.

6. The industrial 4.0-based intelligent manufacturing control simulation device according to claim 3, wherein the side walls on the two sides of the middle part of the slot are provided with stop parts protruding inwards, and the stop parts abut against one surface, facing away from the bottom of the slot, of the clamping block.

7. The industrial 4.0-based intelligent manufacturing control simulation device according to claim 4, wherein inclined surfaces are respectively provided at both ends of the insertion groove, and the inclined surfaces are gradually inclined from the bottom of the insertion groove toward the side wall of the second installation groove.

8. The industrial 4.0-based intelligent manufacturing control simulation device according to claim 1, wherein the cross-sectional shape of the clamping block is a convex shape, and the cross-sectional shape of the slot is a convex shape.