CN215413365U - Safe high accuracy steam temperature control system - Google Patents
Safe high accuracy steam temperature control system Download PDFInfo
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- CN215413365U CN215413365U CN202121694578.3U CN202121694578U CN215413365U CN 215413365 U CN215413365 U CN 215413365U CN 202121694578 U CN202121694578 U CN 202121694578U CN 215413365 U CN215413365 U CN 215413365U
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Abstract
The utility model discloses a safe high-precision steam temperature control system, which comprises a control system, a control module and a client display screen, wherein the client display screen is connected with the control module; the heat exchange system is connected with the control system and comprises a heat exchange pipeline, a heat exchange module connected with the heat exchange pipeline, an air inflow adjusting module connected with the air inlet end of the heat exchange module, a drain valve connected with the air outlet end of the heat exchange module and a power module connected with the heat exchange pipeline; and the water supplementing cooling system is connected with the heat exchange system and comprises a water supplementing pipeline connected with the heat exchange pipeline, a first on-off module and a second on-off module which are respectively arranged at the water inlet end and the water outlet end of the water supplementing pipeline, and a detection on-off module arranged at the water outlet end of the water supplementing pipeline. The utility model has the advantages that the accuracy of temperature control can be improved, and the pollution to the environment is reduced; the energy consumption can be saved, and the energy utilization rate is improved.
Description
Technical Field
The utility model relates to the technical field of energy conservation and environmental protection, in particular to a safe high-precision steam temperature control system.
Background
The traditional heating mode at present is a coal boiler, an electric heating boiler and a modern gas boiler; the traditional boiler has the defects of unstable temperature control, low precision and serious environment pollution, and the electric heating boiler needs to consume a large amount of electric energy, needs annual inspection and personnel operation, and also needs to relate to site layout and the like. Modern gas-fired boilers are more limited and require the introduction of natural gas pipelines, and steam heating can avoid the above problems.
SUMMERY OF THE UTILITY MODEL
This section is for the purpose of summarizing some aspects of embodiments of the utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the abstract of the specification and the title of the application to avoid obscuring the purpose of this section, the abstract of the specification and the title of the application, and such simplifications or omissions are not intended to limit the scope of the utility model.
The present invention has been made keeping in mind the above problems occurring in the prior art.
Therefore, the utility model aims to provide a safe high-precision steam temperature control system which can improve the accuracy of temperature control and reduce the pollution to the environment; the energy consumption can be saved, and the energy utilization rate is improved.
In order to solve the technical problems, the utility model provides the following technical scheme: a safe high-precision steam temperature control system comprises a control system, a steam temperature control system and a steam temperature control system, wherein the control system comprises a control module and a client display screen connected with the control module; the heat exchange system comprises a heat exchange pipeline, a heat exchange module connected with the heat exchange pipeline, an air inflow adjusting module connected with an air inlet end of the heat exchange module, a drain valve connected with an air outlet end of the heat exchange module, and a power module connected with the heat exchange pipeline; and the water supplementing cooling system is connected with the heat exchange system and comprises a water supplementing pipeline connected with the heat exchange pipeline, a first on-off module and a second on-off module which are respectively arranged at the water inlet end and the water outlet end of the water supplementing pipeline, and a detection on-off module arranged at the water outlet end of the water supplementing pipeline.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the heat exchange system is characterized by further comprising a safety regulation and control system which is respectively connected with the control module and the heat exchange pipeline, acquires and transmits information to the control module, and the control module sends an instruction to the safety regulation and control system to regulate and control the heat exchange system.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the safety regulation and control system comprises a pressure gauge, a high-pressure limiter, a temperature sensor, a temperature controller, a gas collecting cylinder and an exhaust valve, wherein the pressure gauge, the high-pressure limiter, the temperature sensor, the temperature controller and the gas collecting cylinder are connected with the heat exchange pipeline; the temperature controller is connected with the on-off detection module.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the heat exchange system also comprises a third on-off module and a fourth on-off module which are respectively arranged at the water inlet end and the water outlet end of the heat exchange pipeline, and a first filtering module arranged at the water inlet end of the heat exchange pipeline.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the water supplementing cooling system further comprises a second filtering module and a third filtering module which are respectively arranged at the water inlet end and the water outlet end of the water supplementing pipeline.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the safety regulation and control system also comprises a low-pressure limiter arranged at the water inlet end of the water replenishing pipeline.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the control module is a single chip microcomputer, the heat exchange module is a heat exchanger, the air inflow adjusting module is a two-way adjusting valve, and the power module is a circulating pump.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the first on-off module and the second on-off module are ball valves, and the on-off detection module is an electromagnetic valve.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the third on-off module and the fourth on-off module are ball valves.
As a preferred scheme of the safe high-precision steam temperature control system, the utility model comprises the following steps: the first filtering module, the second filtering module and the third filtering module are all filters.
The utility model has the beneficial effects that: by designing the safe high-precision steam temperature control system, the utility model can save energy, protect the environment (steam is used for heating, medium water is adopted for heating and cooling, the system is clean and pollution-free), and the whole machine is automatic and precise in temperature control without professional staff; the safety protection measures are perfect, the pressure is stable, and the operation is safe; the trouble that the modern enterprises require high temperature in the product manufacturing process is solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is a first structural view of a safe high-precision steam temperature control system.
Fig. 2 is a second structural view of a safe high-precision steam temperature control system.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the utility model. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1-2, a first embodiment of the present invention provides a safe and high-precision steam temperature control system, which controls a heat exchange system 200 and a water replenishing cooling system 300 through a control system 100, and replenishes water and adjusts temperature in real time.
Specifically, the control system 100 includes a control module 101 and a client display screen 102 connected to the control module 101.
The heat exchange system 200 is connected with the control system 100 and comprises a heat exchange pipeline 201, a heat exchange module 202 connected with the heat exchange pipeline 201, an air inlet amount adjusting module 203 connected with an air inlet end of the heat exchange module 202, a drain valve 204 connected with an air outlet end of the heat exchange module 202 and a power module 205 connected with the heat exchange pipeline 201;
the water supplementing cooling system 300 is connected with the heat exchange system 200, and comprises a water supplementing pipeline 301 connected with the heat exchange pipeline 201, a first on-off module 302 and a second on-off module 303 which are respectively arranged at a water inlet end and a water outlet end of the water supplementing pipeline 301, and a detection on-off module 304 arranged at the water outlet end of the water supplementing pipeline 301.
It should be noted that the client display screen 102 is used for displaying various numerical values of the system in operation, so as to facilitate real-time regulation and control, the air inflow adjusting module 203 is used for adjusting the steam inflow of the system, the steam trap 204 separates the pipeline steam and water, heat exchange and heating can be performed through the heat exchange module 202 and the steam system, and the power module 205 is a power source for performing heat exchange between the system media and the client. When cooling and water replenishing are needed, the control module 101 controls the detection on-off module 304 to be connected, hot water in the heat exchange pipeline 201 is discharged, and cold water in the water replenishing pipeline 301 is mixed into the heat exchange pipeline 201 to be cooled and replenished.
Example 2
Referring to fig. 1-2, a second embodiment of the present invention is different from the first embodiment in that: a safety regulation system 400 is also included. In the above embodiment, the safe high-precision steam temperature control system receives and processes the information transmitted by the safe regulation and control system 400 through the control system 100, and controls the safe regulation and control system 400 to adjust the heat exchange system 200 and the water replenishing cooling system 300, replenish water, regulate temperature in real time, and ensure safe operation.
Specifically, the control system 100 includes a control module 101 and a client display screen 102 connected to the control module 101.
The heat exchange system 200 is connected with the control system 100 and comprises a heat exchange pipeline 201, a heat exchange module 202 connected with the heat exchange pipeline 201, an air inlet amount adjusting module 203 connected with an air inlet end of the heat exchange module 202, a drain valve 204 connected with an air outlet end of the heat exchange module 202, and a power module 205 connected with the heat exchange pipeline 201.
The water supplementing cooling system 300 is connected with the heat exchange system 200, and comprises a water supplementing pipeline 301 connected with the heat exchange pipeline 201, a first on-off module 302 and a second on-off module 303 which are respectively arranged at a water inlet end and a water outlet end of the water supplementing pipeline 301, and a detection on-off module 304 arranged at the water outlet end of the water supplementing pipeline 301.
Further, the system further comprises a safety regulation and control system 400, which is respectively connected with the control module 101 and the heat exchange pipeline 201, collects and transmits information to the control module 101, and the control module 101 sends an instruction to the safety regulation and control system 400 to regulate and control the heat exchange system 200.
Further, the safety regulation and control system 400 comprises a pressure gauge 401, a high pressure limiter 402, a temperature sensor 403, a temperature controller 404, a gas cylinder 405 connected to the heat exchange pipeline 201, and an exhaust valve 406 connected to the gas cylinder 405; the temperature controller 404 is connected with the detection on-off module 304.
Further, the heat exchange system 200 further includes a third breaking module 206 and a fourth breaking module 207 respectively disposed at the water inlet end and the water outlet end of the heat exchange pipeline 201, and a first filtering module 208 disposed at the water inlet end of the heat exchange pipeline 201.
Further, the water replenishing cooling system 300 further includes a second filtering module 305 and a third filtering module 306 respectively disposed at the water inlet end and the water outlet end of the water replenishing pipeline 301.
Further, the safety control system 400 further includes a low pressure limiter 407 disposed at the water inlet end of the water replenishing pipe 301.
Further, the control module 101 is a single chip microcomputer, the heat exchange module 202 is a heat exchanger, the intake air amount adjusting module 203 is a two-way adjusting valve, and the power module 205 is a circulating pump.
Further, the first on-off module 302 and the second on-off module 303 are both ball valves, and the detection on-off module 304 is a solenoid valve.
Further, the third breaking module 206 and the fourth breaking module 207 are ball valves.
Further, the first filtering module 208, the second filtering module 305, and the third filtering module 306 are all filters.
It should be noted that the client display screen 102 is used for displaying various numerical values of the system in operation, so as to facilitate real-time regulation and control, the air inflow adjusting module 203 is used for adjusting the steam inflow of the system, the steam trap 204 separates the pipeline steam and water, heat exchange and heating can be performed through the heat exchange module 202 and the steam system, and the power module 205 is a power source for performing heat exchange between the system media and the client. When cooling and water replenishing are needed, the control module 101 controls the detection on-off module 304 to be connected, hot water in the heat exchange pipeline 201 is discharged, and cold water in the water replenishing pipeline 301 is mixed into the heat exchange pipeline 201 to be cooled and replenished. The temperature controller 404 receives the information collected by the two sets of temperature sensors 403 and transmits the information to the control module 101, and the control module 101 sends an instruction to the temperature controller 404 to control the on/off detection module 304 to start or stop. The high-pressure limiter 402 cuts off the power supply when the system pressure reaches the highest pressure value, and the low-pressure limiter 407 runs the equipment to work when the system reaches the lowest pressure value; the air collection barrel 405 collects system moisture and vents through the vent valve 406.
The working principle of the system is as follows: the circulation water temperature is automatically heated to the set temperature by controlling the flow of the heat exchange steam inlet through PID precise calculation of a temperature control meter, and then the circulation heating is carried out between the hot water and the client through a circulating pump. The residual heat consumed by the hot water after passing through the client is circulated by the pump, so that the heat energy is effectively utilized, and the aims of accurate temperature control, energy conservation, emission reduction and environmental protection are fulfilled. Firstly, after the circulating water replenishes water for the system, the circulating pump is started, the temperature is accurately controlled through the heat exchanger and the control system, and then the safe operation of the system is ensured through various safety protection devices.
In conclusion, by designing the safe high-precision steam temperature control system, energy can be saved, the environment is protected from heating and using steam, medium water is adopted for heating and cooling, the steam temperature control system is clean and pollution-free, the whole machine is automatic and precise in temperature control, and no professional is needed; the safety protection measures are perfect, the pressure is stable, and the operation is safe; the trouble that the modern enterprises require high temperature in the product manufacturing process is solved.
It is important to note that the construction and arrangement of the present application as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of this invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventions. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Moreover, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those unrelated to the presently contemplated best mode of carrying out the utility model, or those unrelated to enabling the utility model).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a safe high accuracy steam temperature control system which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
a control system (100) comprising a control module (101) and a client display screen (102) connected to the control module (101);
the heat exchange system (200) is connected with the control system (100) and comprises a heat exchange pipeline (201), a heat exchange module (202) connected with the heat exchange pipeline (201), an air inlet amount adjusting module (203) connected with an air inlet end of the heat exchange module (202), a drain valve (204) connected with an air outlet end of the heat exchange module (202) and a power module (205) connected with the heat exchange pipeline (201);
and the water supplementing cooling system (300) is connected with the heat exchange system (200), and comprises a water supplementing pipeline (301) connected with the heat exchange pipeline (201), a first on-off module (302) and a second on-off module (303) which are respectively arranged at a water inlet end and a water outlet end of the water supplementing pipeline (301), and a detection on-off module (304) which is arranged at the water outlet end of the water supplementing pipeline (301).
2. The safe high accuracy steam temperature control system of claim 1, wherein: the system is characterized by further comprising a safety regulation and control system (400), wherein the safety regulation and control system (400) is respectively connected with the control module (101) and the heat exchange pipeline (201), acquires and transmits information to the control module (101), and the control module (101) sends an instruction to the safety regulation and control system (400) to regulate and control the heat exchange system (200).
3. A safe high accuracy steam temperature control system according to claim 2, wherein: the safety regulation and control system (400) comprises a pressure gauge (401), a high-pressure limiter (402), a temperature sensor (403), a temperature controller (404), a gas collecting cylinder (405) and an exhaust valve (406) which is connected with the gas collecting cylinder (405), wherein the pressure gauge (401) is connected with the heat exchange pipeline (201); the temperature controller (404) is connected with the detection on-off module (304).
4. A safe high accuracy steam temperature control system according to claim 3, wherein: the heat exchange system (200) further comprises a third on-off module (206) and a fourth on-off module (207) which are respectively arranged at the water inlet end and the water outlet end of the heat exchange pipeline (201), and a first filtering module (208) which is arranged at the water inlet end of the heat exchange pipeline (201).
5. The safe high accuracy steam temperature control system of claim 4, wherein: the water supplementing cooling system (300) further comprises a second filtering module (305) and a third filtering module (306) which are respectively arranged at the water inlet end and the water outlet end of the water supplementing pipeline (301).
6. A safe high-precision steam temperature control system according to any one of claims 3 to 5, characterized in that: the safety regulation and control system (400) further comprises a low-pressure limiter (407) arranged at the water inlet end of the water replenishing pipeline (301).
7. A safe high-precision steam temperature control system according to any one of claims 1 to 3, characterized in that: the control module (101) is a single chip microcomputer, the heat exchange module (202) is a heat exchanger, the air inflow adjusting module (203) is a two-way adjusting valve, and the power module (205) is a circulating pump.
8. The safe high accuracy steam temperature control system of claim 5, wherein: the first on-off module (302) and the second on-off module (303) are both ball valves, and the detection on-off module (304) is an electromagnetic valve.
9. The safe high accuracy steam temperature control system of claim 8, wherein: the third on-off module (206) and the fourth on-off module (207) are ball valves.
10. A safe high accuracy steam temperature control system according to claim 9, wherein: the first filtering module (208), the second filtering module (305) and the third filtering module (306) are all filters.
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CN202121694578.3U CN215413365U (en) | 2021-07-23 | 2021-07-23 | Safe high accuracy steam temperature control system |
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CN202121694578.3U CN215413365U (en) | 2021-07-23 | 2021-07-23 | Safe high accuracy steam temperature control system |
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