CN215413016U - Hot air microwave drying device - Google Patents
Hot air microwave drying device Download PDFInfo
- Publication number
- CN215413016U CN215413016U CN202121226367.7U CN202121226367U CN215413016U CN 215413016 U CN215413016 U CN 215413016U CN 202121226367 U CN202121226367 U CN 202121226367U CN 215413016 U CN215413016 U CN 215413016U
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- Prior art keywords
- dialyzer
- hot air
- microwave
- tray
- microwave drying
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- 238000001035 drying Methods 0.000 title claims abstract description 58
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 22
- 229910052755 nonmetal Inorganic materials 0.000 claims abstract description 21
- 210000003437 trachea Anatomy 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims 2
- 238000010168 coupling process Methods 0.000 claims 2
- 238000005859 coupling reaction Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000008215 water for injection Substances 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The utility model provides a hot air microwave drying device, which is used for drying a dialyzer and comprises a microwave chamber, a tray, a conveyor belt, a metal sleeve, a non-metal pipe, a cap end, a connecting piece, a gas pipe quick-plug connector, a gas pipe, a cylinder and a microwave sensor, wherein the gas pipe quick-plug connector is inserted into the connecting piece; the cylinder drives the connecting piece to move back and forth and drives the non-metal pipe to move back and forth along the corresponding metal sleeve, and the cap end and the end part of the corresponding dialyzer are contacted and separated; and the dialyzer positioned in the tray is conveyed to the microwave chamber through the conveyor belt to be subjected to hot air microwave drying. The dialyzer is conveyed into a microwave chamber through a tray for hot air microwave drying, and after the dialyzer is dried, the tray for fixing the dialyzer is released to a discharging station; the utility model can complete the whole hot air microwave drying process of the dialyzer in a full-automatic way, thereby saving the labor cost and improving the production efficiency.
Description
Technical Field
The utility model relates to the technical field of dialyzer manufacturing, in particular to a hot air microwave drying device.
Background
The production beat of the production line for assembling the dialyzer is fast, and the integrity of the fiber membrane wall is detected by adopting a wet method leakage detection method in the production process of the dialyzer. After the detection process is finished, a large amount of water for injection is still stored inside the fiber membrane bundle, and the excessive water needs to be quickly removed to a proper value in the subsequent process step. The traditional hot air drying process can not meet the requirements, the microwave drying technology is used for integrally heating an object, and is an internal heating method, so that a wet material is in a microwave high-frequency electric field with a very short oscillation period, water molecules in the wet material generate violent collision and friction, the temperature of water is increased to leave the material, and the aim of quickly drying a dialyzer can be fulfilled.
In the practical application process, the conventional hot air microwave oven for drying the dialyzer needs to manually put the dialyzer into the microwave oven, and then the dialyzer is taken out by hands after being dried, so that the working intensity of personnel walking among a plurality of ovens is high, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a hot air microwave drying device which can save labor cost and improve production efficiency.
The utility model provides a hot air microwave drying device, which is used for drying a dialyzer and comprises a microwave chamber for performing hot air microwave drying on the dialyzer, a tray for fixing the dialyzer, a conveyor belt for conveying the tray, at least two metal sleeves which are fixed on the side wall of the microwave chamber and positioned at two ends of the dialyzer, a non-metal pipe penetrating through each metal sleeve, cap ends connected with one end of the non-metal pipe and positioned at two ends of the dialyzer, a connecting piece and a gas pipe quick-plug connector which are connected with the other end of the non-metal pipe, a gas pipe connected on the gas pipe quick-plug connector, a cylinder connected with the connecting piece, and a microwave sensor arranged at the bottom of the microwave chamber, wherein the gas pipe quick-plug connector is inserted into the connecting piece; the cylinder drives the connecting piece to move along the extending direction of the dialyzer and drives the non-metal tube to move in the corresponding metal sleeve, and the cap end and the end part of the corresponding dialyzer are contacted and separated; and the dialyzer positioned in the tray is conveyed to the microwave chamber through the conveyor belt to be subjected to hot air microwave drying.
Preferably, the microwave drying device further comprises a door hole arranged at the bottom of the microwave chamber, and a dialyzer positioned in the tray enters the microwave chamber through the door hole to perform hot air microwave drying.
Preferably, the tray lifting device further comprises a lifting device arranged on the conveyor belt and used for lifting the tray, and a lifting cylinder used for driving the lifting device to move.
Preferably, a connecting plate for connecting a plurality of connectors is further included.
Preferably, the tray further comprises a plurality of locking blocks for fixing the position of the tray.
Preferably, the metal sleeve comprises a straight cylinder fixed on the side wall of the microwave chamber and a flange welded on the straight cylinder, and the non-metal pipe is inserted into the straight cylinder.
Preferably, the connecting member is provided with an opening, and the actuating rod of the cylinder is mounted in the opening through a nut.
Preferably, a plurality of dialyzers are fixed on each tray, and two ends of each dialyzer correspond to one metal sleeve, one cap end and the air pipe; the air pipe on one side is an air inlet pipe, the air pipe on the other side is an air outlet pipe, hot air enters from the air pipe on one side in the hot air microwave drying process and is discharged from the air pipe on the other side.
Preferably, the air conditioner also comprises a temperature sensor and a humidity sensor which are arranged on the air outlet pipe.
Preferably, the microwave oven further comprises a first shielding strip arranged around the tray and a second shielding strip arranged around the inner wall of the microwave chamber.
According to the hot air microwave drying device, a dialyzer is conveyed into a microwave chamber through a tray for hot air microwave drying, and after the dialyzer is dried, the tray for fixing the dialyzer is released to a discharging station; the utility model can complete the whole hot air microwave drying process of the dialyzer in a full-automatic way, thereby saving the labor cost and improving the production efficiency.
Drawings
Some specific embodiments of the utility model will be described in detail hereinafter, by way of illustration and not limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
fig. 1 is a schematic structural view of a hot air microwave drying apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of a metal sleeve of a hot air microwave drying apparatus according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of a non-metal tube and a cap end of a hot air microwave drying device according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a connector of a hot air microwave drying apparatus according to an embodiment of the present invention.
Description of the figure numbers:
the device comprises a gas pipe 1, a gas pipe quick-connection plug 2, a non-metal pipe 3, a cap end 4, a conveyor belt 5, a tray 6, a locking block 7, a microwave chamber 8, a microwave sensor 9, a flange 10, a straight cylinder 11, a dialyzer 12, a first shielding strip 13, a second shielding strip 31, a connecting piece 14, a screw cap 15, a cylinder 16, a connecting plate 17 and an opening 18.
Detailed Description
The embodiment of the utility model provides a hot air microwave drying device, as shown in fig. 1 to 4, which comprises a microwave chamber 8 for performing hot air microwave drying on a dialyzer 12, a door hole arranged at the bottom of the microwave chamber 8, a tray 6 for fixing at least two dialyzers 12, a conveyor belt 5 for conveying the tray 6, a jacking device (not shown) arranged on the conveyor belt 5 and jacking up the tray 6, a jacking cylinder (not shown) for driving the jacking device to move, a plurality of metal sleeves fixed on the side wall of the microwave chamber 8 and positioned at two ends of the dialyzers 12, a non-metal pipe 3 penetrating through each metal sleeve, a cap end 4 connected with one end of the non-metal pipe 3, a connecting piece 14 and a gas pipe quick-plug 2 connected with the other end of the non-metal pipe 3, a gas pipe 1 connected on the gas pipe quick-plug 2, a connecting plate 17 for connecting the plurality of connecting pieces 14, and a cylinder 16 connected with the connecting piece 14, A plurality of locking blocks 7 for fixing the position of the tray 6, a microwave sensor 9 arranged at the bottom of the microwave chamber 8, a first shielding strip 13 arranged around the tray 6 and a second shielding strip 31 arranged around the inner wall of the microwave chamber 8. Wherein the tracheal quick connect plug 2 is inserted into the connector 14.
The cylinder 16 drives the connecting piece 14 to move along the extending direction of the dialyzer 12 and drives the non-metal tube 3 to move in the corresponding metal sleeve, and the cap end 4 and the end of the corresponding dialyzer 12 are contacted and separated. The door hole that is located cerini dialyser cerini 12 of tray 6 and passes through microwave chamber 8 is carried through conveyer belt 5 and is got into microwave chamber 8 in, tray 6 is fixed by a plurality of locking pieces 7 after being jacked up by jacking device, and cerini dialyser cerini 12 carries out hot-blast microwave drying in microwave chamber 8, and after the drying is accomplished, the jack-up cylinder that is located the work position descends, and tray 6 is released to the station of unloading.
In the present embodiment, a plurality of dialyzers 12 are fixed on each tray 6, and each end of each dialyzer 12 corresponds to one metal sleeve, that is, each end of each dialyzer 12 corresponds to one cap end 4 and the air tube 1.
Wherein the trachea 1 of one side is the intake pipe, and the trachea 1 of opposite side is the outlet duct, and hot-blast microwave drying in-process hot-blast enters from trachea 1 of one side, discharges from trachea 1 of opposite side, installs temperature sensor and humidity transducer on the outlet duct.
Each metal sleeve comprises a straight cylinder 11 and a flange 10 welded to the straight cylinder 11, and a plurality of metal sleeves are fixed to the side wall of the microwave chamber 8 by bolts. In non-metallic pipe 3 inserted straight section of thick bamboo 11, non-metallic pipe 3 one end passed through helicitic texture (not shown) and cap end 4 links to each other, and the other end passes through helicitic texture and trachea quick connector 2 and links to each other, and a plurality of cap ends 4 distribute at the both ends of cerini dialyser cerini 12, can protect the fashioned piece of gluing in cerini dialyser cerini 12 both ends in drying process.
In the present embodiment, the cap end 4 is made of aluminum, which may also be referred to as an aluminum cap; of course, the cap end 4 may be made of other metal materials.
The connecting piece 14 is provided with an opening 18, an action rod 161 of the air cylinder 16 is arranged in the opening 18 of the connecting piece 14 through a nut 15, the action rod 161 of the air cylinder 16 has a certain movement amount up and down along the opening 18, the air cylinder 16 acts to drive the connecting piece 14, and then the non-metal tube 3 can move back and forth along the metal sleeve, so that the cap end 4 is in close contact with and separated from the end of the corresponding dialyzer 12.
The plurality of connecting members 14 are connected by connecting plates 17, so that the force of the plurality of air cylinders 16 can be uniformly distributed.
In the present embodiment, the connecting member 14 has a rectangular shape, and may be referred to as a rectangular frame connecting member. The opening 18 is V-shaped and may also be referred to as a V-shaped opening 18.
After the jacking device jacks up the tray 6, the locking block 7 acts and fixes the position of the tray 6, so that the displacement of the position of the tray 6 in the working process is prevented.
During the working process, the microwave sensor 9 can detect whether the microwave leakage amount is too large, and if the microwave leakage amount is too large, the drying process is stopped and an alarm is given at the same time.
After the dialyzer 12 finishes the drying last process, the dialyzer 12 is automatically fixed on the tray 6 of the feeding station of the conveyor belt 5 by a human or a mechanical arm, after a rated number of dialyzers 12 are fixed on the tray 6, the tray 6 is released to the buffering station, and after the dialyzer 12 of the last tray 6 finishes drying and is released from the working station, the tray 6 on the buffering station is released to the working station at the bottom of the microwave chamber 8. After the tray is in place, the tray 6 is jacked to the designed height by the jacking device on the conveyor belt 5, so that the first shielding strip 13 on the tray 6 is in close contact with the second shielding strip 31 around the inner wall of the microwave chamber 8, and the leakage of microwave energy in the drying process is prevented. After the jacking device jacks up the tray 6, the locking block 7 acts and fixes the position of the tray 6, so that the displacement of the position of the tray 6 in the working process is prevented. After the position of the tray 6 is fixed, the actuating rod 161 of the cylinder 16 extends out to drive the connecting piece 14, so that the non-metal tube 3 moves forwards along the metal sleeve, and the cap end 4 is in close contact with the end of the corresponding dialyzer 12. Then, microwave hot air drying is started, hot air enters from the air pipe 1 on one side in the drying process and is discharged from the air pipe 1 on the other side, and a temperature sensor and a humidity sensor are installed on the air outlet pipe. During the working process, the microwave sensor 9 can detect whether the microwave leakage amount is too large, and if the microwave leakage amount is too large, the drying process is stopped and an alarm is given at the same time. When the program judges that the drying process is finished according to the signals of the temperature sensor and the humidity sensor at the discharge port. The actuating rod 161 of the air cylinder 16 is retracted to bring the connecting piece 14 along, and then the non-metal tube 3 is moved backward along the metal sleeve, thereby achieving the separation of the cap end 4 and the dialyzer port. After the separation is finished, the locking block 7 is reset, the jacking cylinder located at the working position descends, and the tray 6 is released to the unloading station. The dried dialyser 12 is unloaded manually or by a robot to the next station and the empty tray 6 is returned to the loading station to continue the next cycle of drying.
According to the hot air microwave drying device, a dialyzer is conveyed into a microwave chamber through a tray for hot air microwave drying, and after the dialyzer is dried, the tray for fixing the dialyzer is released to a discharging station; the utility model can complete the whole hot air microwave drying process of the dialyzer in a full-automatic way, thereby saving the labor cost and improving the production efficiency.
Thus, it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the utility model have been illustrated and described in detail herein, many other variations or modifications consistent with the principles of the utility model may be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the utility model. Accordingly, the scope of the utility model should be understood and interpreted to cover all such other variations or modifications.
Claims (10)
1. A hot air microwave drying device is used for drying a dialyzer (12) and is characterized by comprising a microwave chamber (8) for performing hot air microwave drying on the dialyzer (12), a tray (6) for fixing the dialyzer (12), a conveyor belt (5) for conveying the tray (6), a plurality of metal sleeves which are fixed on the side wall of the microwave chamber (8) and are positioned at two ends of the dialyzer (12), a non-metal pipe (3) which penetrates through each metal sleeve, cap ends (4) which are connected with one end of the non-metal pipe (3) and are positioned at two ends of the dialyzer (12), a connecting piece (14) and a quick trachea plug (2) which are connected with the other end of the non-metal pipe (3), an air pipe (1) which is connected with the quick trachea plug (2), an air cylinder (16) which is connected with the connecting piece (14) and a microwave sensor (9) which is arranged at the bottom of the microwave chamber (8), wherein the trachea quick-plug connector (2) is inserted into the connecting piece (14); wherein the air cylinder (16) drives the connecting piece (14) to move along the extending direction of the dialyzer (12) and drives the non-metal tube (3) to move in the corresponding metal sleeve, and the cap end (4) is contacted and separated with the end part of the corresponding dialyzer (12); the dialyser (12) in the tray (6) is conveyed into the microwave chamber (8) through the conveyor belt (5) for hot air microwave drying.
2. A hot air microwave drying device according to claim 1, characterized in that it further comprises a door opening arranged at the bottom of the microwave chamber (8), through which the dialyzer (12) located in the tray (6) enters into the microwave chamber (8) for hot air microwave drying.
3. A hot-air microwave drying apparatus according to claim 1, further comprising a jack-up means provided on the conveyor belt (5) for jacking up the tray (6), and a jack-up cylinder for driving the jack-up means to move.
4. A hot air microwave drying apparatus according to claim 1, further comprising a coupling plate (17) connecting the plurality of coupling members (14).
5. A hot air microwave drying apparatus according to claim 1, further comprising a plurality of locking blocks (7) fixing the position of the tray (6).
6. A hot air microwave drying unit according to claim 1, characterized in that said metal sleeve comprises a straight cylinder (11) fixed on the side wall of said microwave chamber (8) and a flange (10) welded on the straight cylinder (11), said non-metal tube (3) being inserted inside said straight cylinder (11).
7. Hot air microwave drying unit according to claim 1, characterized in that the connecting piece (14) is provided with an opening (18), the actuating rod of the cylinder (16) being mounted in the opening (18) by means of a screw cap (15).
8. A hot air microwave drying device according to claim 1, characterized in that a plurality of dialyzers (12) are fixed on each tray (6), one metal sleeve, one cap end (4) and the air pipe (1) are respectively corresponding to two ends of each dialyzer (12); wherein, the air pipe (1) at one side is an air inlet pipe, the air pipe (1) at the other side is an air outlet pipe, hot air enters from the air pipe (1) at one side in the hot air microwave drying process and is discharged from the air pipe (1) at the other side.
9. The hot air microwave drying device of claim 8, further comprising a temperature sensor and a humidity sensor mounted on the outlet duct.
10. A hot air microwave drying unit according to claim 1, characterized in that it further comprises a first shielding strip (13) arranged around the tray (6) and a second shielding strip (31) arranged around the inner wall of the microwave chamber (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121226367.7U CN215413016U (en) | 2021-06-02 | 2021-06-02 | Hot air microwave drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121226367.7U CN215413016U (en) | 2021-06-02 | 2021-06-02 | Hot air microwave drying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215413016U true CN215413016U (en) | 2022-01-04 |
Family
ID=79678704
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121226367.7U Active CN215413016U (en) | 2021-06-02 | 2021-06-02 | Hot air microwave drying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215413016U (en) |
-
2021
- 2021-06-02 CN CN202121226367.7U patent/CN215413016U/en active Active
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