CN215401909U - Automatic loading system for calcium carbide workshop - Google Patents
Automatic loading system for calcium carbide workshop Download PDFInfo
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- CN215401909U CN215401909U CN202121187632.5U CN202121187632U CN215401909U CN 215401909 U CN215401909 U CN 215401909U CN 202121187632 U CN202121187632 U CN 202121187632U CN 215401909 U CN215401909 U CN 215401909U
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- calcium carbide
- conveyor
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- materials
- material receiving
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Abstract
The utility model provides an automatic loading system for a calcium carbide workshop, which comprises a receiving hopper, a feeding conveyor and a discharging conveyor, wherein the receiving hopper is arranged at the upper part of the receiving hopper; the material receiving hopper is used for collecting calcium carbide materials discharged from the material pouring machine and placing the calcium carbide materials on the feeding conveyor; the feeding conveyor is respectively connected with the receiving hopper and the discharging conveyor, and the calcium carbide raw materials are uniformly conveyed from the receiving hopper to the discharging conveyor; the discharge conveyor is arranged above a carriage of the truck, and the calcium carbide raw materials are placed in the carriage section by section along with the operation of the discharge conveyor along the length direction of the carriage; and two ends of the unloading conveyor are respectively provided with a buffering material receiving mechanism for uniformly and stably placing the calcium carbide materials into the carriage layer by layer. This automatic loading system can be gradually the segment successive layer change over the carbide material into boxcar, has improved loading efficiency and security greatly.
Description
Technical Field
The utility model relates to an automatic loading system, in particular to an automatic loading system for a calcium carbide workshop.
Background
The calcium carbide is industrial calcium carbide which is produced by heating quicklime and coke to 2000 ℃ in an electric furnace. The current production process of the existing industry is as follows: and discharging the calcium carbide pot from the furnace through a rail car, cooling to form a calcium carbide weight, taking out the calcium carbide weight, loading, transferring to a crushing workshop through a truck, and crushing and packaging. The calcium carbide has more problems in the loading process:
1. the calcium carbide forms the calcium carbide mound after cooling, directly puts on the freight train, transports the efficiency end, and the calcium carbide constantly has the fragment to scatter to ground at the in-process of lifting by crane, and the later stage needs manual cleaning, and the site environment is abominable, easy emergence accident.
2. The position is placed to the carbide needs manual adjustment on putting into the freight train for guarantee can be effectual with the carbide fill freight train, and the carbide places for becoming the mound, the inside inevitable a large amount of clearance spaces that produce in carriage, extravagant loading space.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model provides an automatic loading system for a calcium carbide workshop. The technical scheme adopted by the utility model is as follows:
an automatic loading system for a calcium carbide workshop comprises a receiving hopper, a feeding conveyor and a discharging conveyor;
the material receiving hopper is used for collecting calcium carbide materials discharged from the material pouring machine and placing the calcium carbide materials on the feeding conveyor;
the feeding conveyor is respectively connected with the receiving hopper and the discharging conveyor, and the calcium carbide raw materials are uniformly conveyed from the receiving hopper to the discharging conveyor;
the unloading conveyor is arranged above a carriage of the truck, and two ends of the unloading conveyor are respectively provided with a buffering receiving mechanism for uniformly and stably placing the calcium carbide materials in the carriage.
Furthermore, guide rails are arranged on two sides of the top of the truck in the horizontal direction through a support frame, and the bottom of the discharging conveyor slides along the guide rails through a plurality of guide wheels.
Furthermore, the length of the discharge conveyor is greater than half of that of the boxcar, the discharge conveyor firstly runs to the position, close to the head end, of the boxcar along the guide rail, at the moment, the discharge conveyor runs clockwise to pour calcium carbide materials into the boxcar, and meanwhile, the discharge conveyor runs towards the tail end along the guide rail, so that the gradual material pouring is realized; when the calcium carbide materials are stacked in the carriage by half, the discharging conveyor runs anticlockwise to pour the calcium carbide materials from the tail of the vehicle until the calcium carbide materials are converged with the calcium carbide materials in the middle section.
Furthermore, the buffering material receiving mechanism comprises a buffering material receiving plate, a buffering material receiving rack, a plurality of pulleys and a winch, four corners of the buffering material receiving plate penetrate through the pulleys mounted on the buffering material receiving rack through steel wire ropes respectively to be connected with the winch, and the buffering material receiving plate is driven to lift by the steel wire ropes through the forward rotation and the reverse rotation of the winch.
Furthermore, the feeding conveyor mainly comprises a horizontal section and a lifting section, wherein the horizontal section is distributed along a discharge hole of the receiving hopper, and calcium carbide materials are conveyed to the discharging conveyor through the lifting section after being received.
The utility model has the advantages that:
1) the calcium carbide mound is formed after the calcium carbide is cooled, and after the calcium carbide is primarily crushed, the calcium carbide mound is transferred to a truck through a conveyor, so that the transfer efficiency is high, no fragments are scattered to the ground, and subsequent manual cleaning is not needed.
2) The in-process of the carbide putting into the freight train is guaranteed by the discharge conveyer that the carbide material is covered with the boxcar, when the protection carriage bottom plate is not pounded bad by the carbide material, effectual utilization loading space.
Drawings
Fig. 1 is a front view of an automatic loading system for a calcium carbide workshop in an embodiment of the utility model.
Fig. 2 is a top view of an automatic loading system for a calcium carbide workshop in an embodiment of the utility model.
Fig. 3 is a side view of an automatic loading system for a calcium carbide workshop in an embodiment of the utility model.
Fig. 4 is a schematic structural view of a buffering material receiving mechanism of an automatic loading system of a calcium carbide workshop in an embodiment of the utility model.
Fig. 5 is a schematic view of an initial position of a buffering material receiving mechanism of the calcium carbide workshop automatic loading system in the embodiment of the utility model.
Fig. 6 is a schematic view of the working position of a buffering material receiving mechanism of an automatic loading system of a calcium carbide workshop in the embodiment of the utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
As shown in fig. 1 to 3, an automatic loading system for a calcium carbide workshop according to an embodiment of the present invention includes a receiving hopper 1, a loading conveyor 2, and a unloading conveyor 3; the receiving hopper 1 is used for collecting calcium carbide materials coming out of the turnover crusher 6 and placing the calcium carbide materials on the feeding conveyor 2; the feeding conveyor 2 is respectively connected with the receiving hopper 1 and the discharging conveyor 3, and the calcium carbide raw materials are uniformly conveyed from the receiving hopper 1 to the discharging conveyor 3; the discharge conveyor 3 is arranged above a carriage of the truck 4, and the calcium carbide raw materials are placed in the carriage section by section along with the operation of the discharge conveyor 3 along the length direction of the carriage; and two ends of the discharging conveyor 3 are respectively provided with a buffering material receiving mechanism 5 for uniformly and stably placing the calcium carbide materials into the carriage layer by layer.
Specifically, guide rails 6 are erected on two sides of the top of the truck 4 along the horizontal direction through a bracket, and the bottom of the discharge conveyor 3 slides along the guide rails 6 through a plurality of guide wheels 301; the length of the discharge conveyor 3 is greater than half of the length of the carriage of the truck 4, the discharge conveyor 3 firstly runs to the position, close to the head end, of the carriage along the guide rail 6, at the moment, the discharge conveyor 3 runs clockwise to pour calcium carbide materials into the carriage, and meanwhile, the discharge conveyor 3 runs towards the tail direction of the truck along the guide rail 6 to realize section-by-section material pouring; when the calcium carbide materials are stacked in the carriage by half, the discharging conveyor 3 runs anticlockwise to pour the calcium carbide materials from the tail of the vehicle until the calcium carbide materials are converged with the calcium carbide materials in the middle section, and therefore the whole carriage is filled. The automatic loading system has the advantages that the traditional loading system is fixed, in the loading process, the freight train needs to be continuously moved to be matched with the loading system for loading, the site space requirement is large, a driver needs to observe the loading condition in a carriage in real time in the loading process, the loading efficiency is low, the loading difficulty is large, the automatic loading system moves the unloading conveyor 3 after the freight train 4 is driven to the designated position, the loading is carried out section by section from the head of the car and the tail of the car, the space requirement is small, and the loading efficiency is high.
Specifically, as shown in fig. 4 to 6, the buffering material receiving mechanism 5 includes a buffering material receiving plate 501, a buffering material receiving frame 502, a plurality of pulleys 503 and a winch 504, four corners of the buffering material receiving plate 501 respectively pass through the pulleys 503 mounted on the buffering material receiving frame 502 through steel wire ropes 505 to be connected with the winch 504, the buffering material receiving plate 501 is driven by the steel wire ropes 505 to ascend and descend through the forward and reverse rotation of the winch 504, when the calcium carbide materials fall from two ends of the unloading conveyor 3, the calcium carbide materials firstly fall onto the buffering material receiving plate 501, the height of the calcium carbide materials is adjusted by the steel wire ropes 505, and the calcium carbide materials are placed in the carriage layer by layer, so that the calcium carbide materials can be prevented from falling from a high position to damage the bottom plate of the carriage, and the safety is improved; and the calcium carbide materials can be uniformly placed in the carriage by the buffer material receiving plates 501 layer by layer, so that the loading efficiency is greatly improved.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to examples, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (5)
1. An automatic loading system for a calcium carbide workshop is characterized by comprising a receiving hopper (1), a loading conveyor (2) and a discharging conveyor (3);
the material receiving hopper (1) is used for collecting calcium carbide materials discharged from the material pouring machine and placing the calcium carbide materials on the material feeding conveyor (2);
the feeding conveyor (2) is respectively connected with the receiving hopper (1) and the discharging conveyor (3), and calcium carbide raw materials are uniformly conveyed from the receiving hopper (1) to the discharging conveyor (3);
the calcium carbide discharging device is characterized in that the discharging conveyor (3) is arranged above a carriage of the truck (4), and the two ends of the discharging conveyor (3) are respectively provided with a buffering material receiving mechanism (5) for uniformly and stably placing calcium carbide materials in the carriage.
2. The automatic loading system of calcium carbide workshop as claimed in claim 1,
guide rails (6) are erected on two sides of the top of the truck (4) along the horizontal direction through a support, and the bottom of the discharging conveyor (3) slides along the guide rails (6) through a plurality of guide wheels (301).
3. The automatic loading system of calcium carbide workshop as claimed in claim 2,
the length of the discharge conveyor (3) is greater than half of the length of the carriage of the truck (4), the discharge conveyor (3) firstly runs to the position, close to the head end, of the carriage along the guide rail (6), at the moment, the discharge conveyor (3) runs clockwise to pour calcium carbide materials into the carriage, and meanwhile, the discharge conveyor (3) runs towards the tail direction of the truck along the guide rail (6), so that section-by-section material pouring is realized; when the calcium carbide materials are stacked in the carriage by half, the discharging conveyor (3) runs anticlockwise to pour the calcium carbide materials from the tail of the vehicle until the calcium carbide materials are converged with the calcium carbide materials in the middle section.
4. The automatic loading system of calcium carbide workshop as claimed in claim 1,
the buffering material receiving mechanism (5) comprises a buffering material receiving plate (501), a buffering material receiving rack (502), a plurality of pulleys (503) and a winch (504), wherein four corners of the buffering material receiving plate (501) penetrate through the pulleys (503) arranged on the buffering material receiving rack (502) through steel wire ropes (505) to be connected with the winch (504), and the buffering material receiving plate (501) is driven to lift by the steel wire ropes (505) through forward and reverse rotation of the winch (504).
5. The automatic loading system of calcium carbide workshop as claimed in claim 1,
the feeding conveyor (2) mainly comprises a horizontal section (201) and a lifting section (202), wherein the horizontal section (201) is distributed along a discharge hole of the receiving hopper (1), and calcium carbide materials are conveyed to the discharging conveyor (3) through the lifting section (202) after being received.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121187632.5U CN215401909U (en) | 2021-05-31 | 2021-05-31 | Automatic loading system for calcium carbide workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121187632.5U CN215401909U (en) | 2021-05-31 | 2021-05-31 | Automatic loading system for calcium carbide workshop |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215401909U true CN215401909U (en) | 2022-01-04 |
Family
ID=79676489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121187632.5U Active CN215401909U (en) | 2021-05-31 | 2021-05-31 | Automatic loading system for calcium carbide workshop |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215401909U (en) |
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2021
- 2021-05-31 CN CN202121187632.5U patent/CN215401909U/en active Active
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