CN215397043U - A steel wire film integrated into one piece machine for bellows - Google Patents
A steel wire film integrated into one piece machine for bellows Download PDFInfo
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- CN215397043U CN215397043U CN202121674971.6U CN202121674971U CN215397043U CN 215397043 U CN215397043 U CN 215397043U CN 202121674971 U CN202121674971 U CN 202121674971U CN 215397043 U CN215397043 U CN 215397043U
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- film
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 54
- 239000010959 steel Substances 0.000 title claims abstract description 54
- 238000002844 melting Methods 0.000 claims abstract description 14
- 230000008018 melting Effects 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 abstract description 3
- 238000004513 sizing Methods 0.000 abstract description 3
- 230000004927 fusion Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses an integrated machine for a steel wire film of a corrugated pipe, which adopts a hot melting machine to realize hot melting of sizing materials, the hot melting machine and a forming die main body are connected into a whole, a forming cavity is arranged inside the forming die main body, a heating device is arranged at the periphery of the forming cavity, a die replacing cavity is arranged at the rear end of the forming cavity, a replacing die is arranged inside the die replacing cavity, a forming cavity is arranged in the replacing die, the cross section of the forming cavity is divided into two parts which respectively comprise a film forming cavity and a steel wire guide cavity, the film forming cavity and the steel wire guide cavity are connected into a whole, through the structural arrangement, the fusion of a steel wire and a film can be realized when the steel wire is guided into the corrugated pipe, the corrugated pipe forming is realized between uncured films, the forming efficiency and the forming strength can be effectively improved, and furthermore, the utility model also realizes the tensioning of the steel wire when the steel wire is guided into the corrugated pipe, preventing the steel wire from loosening.
Description
Technical Field
The utility model relates to the technical field of corrugated pipe production equipment, in particular to a steel wire film integrated forming machine for corrugated pipes.
Background
In the technical field of corrugated pipe production, the applicant firstly proposes that the corrugated pipe is formed by combining rubber-coated steel wires and rubber sheets through technical innovation, the performance of the corrugated pipe is greatly improved, but the rubber sheets and the steel wires need to be led in part in the production process, and the production efficiency is low; moreover, when the corrugated pipe manufactured by the method is formed, the adhesive sheet and the steel wire are bonded into a whole again, the bonding strength of the two is low, and a space for improving the corrugated pipe again is provided.
To the drawback in the prior art, as technical staff in the industry, how to improve through the technique, design a piece of equipment, it can realize that the film combines to an organic whole with the wire in the shaping, can realize both synchronous shaping, synchronous bonding, and further improvement shaping efficiency and bellows intensity are the technical problem that technical staff in the industry had a urgent need to solve now.
Disclosure of Invention
In view of the above disadvantages of the prior art, an object of the present invention is to provide an integral molding machine for a steel wire film of a corrugated pipe, which integrally connects a film molding device and a hot melting device, realizes synchronous molding of a metal wire and a film through a mold while realizing hot melting of a sizing material, and feeds the metal wire and the film into the corrugated pipe molding device, so as to stably improve molding efficiency and corrugated pipe molding strength.
A steel wire film integrated forming machine for corrugated pipes comprises a hot melting machine table, wherein the hot melting machine table and a forming die main body are connected into a whole, a forming cavity is arranged inside the forming die main body, a steel wire is arranged in the forming cavity, and a guide module and a pay-off module are arranged at one feeding end of the steel wire; the section of the forming cavity is provided with two parts which respectively comprise a film forming cavity and a steel wire guide cavity, and the film forming cavity and the steel wire guide cavity are connected into a whole.
The periphery of the forming die main body is provided with a heating device, the rear end of the forming die main body is provided with a die replacing cavity, and a replacing die is arranged in the die replacing cavity.
The forming die is characterized in that a negative pressure cavity is formed in the front end of the forming die main body, a negative pressure pipe is arranged on the negative pressure cavity and connected with external negative pressure equipment, and a steel wire penetrates from the inside of the negative pressure cavity and enters the forming cavity.
The guide module comprises a horizontal guide group and a vertical guide group, the horizontal guide group comprises a plurality of horizontal guide wheels, every two of the horizontal guide wheels are used as a group, and a steel wire penetrates through the two horizontal guide wheels in an extruding manner; the vertical guide group is provided with a plurality of bottom guide wheels, and each bottom guide wheel is correspondingly provided with a top guide wheel capable of being vertically adjusted.
The paying-off module comprises a supporting base, a wire guide wheel is arranged on the supporting base through a bearing seat, a synchronizing wheel is coaxially arranged on the wire guide wheel, an adjusting belt is arranged on the synchronizing wheel in a wrapping mode, one end of the adjusting belt is locked on a fixing seat, an application rod is arranged at the other end of the adjusting belt, an adjusting rod is arranged on the application rod, the adjusting rod penetrates through a positioning baffle and is provided with a traction spring, the end portion of the adjusting rod is provided with threads for achieving locking and fixing, and adjusting control over the locking force of the traction spring is achieved through an adjusting nut.
The utility model has the following beneficial effects: according to the design, the hot melting machine table is adopted to realize hot melting of sizing materials, the hot melting machine table and the forming die main body are connected into a whole, the forming cavity is arranged in the forming die main body, the heating device is arranged on the periphery of the forming cavity, the die replacing cavity is arranged at the rear end of the forming cavity, the replacing die is arranged in the die replacing cavity, the forming cavity is arranged in the replacing die, the cross section of the forming cavity is divided into two parts which respectively comprise the film forming cavity and the steel wire guide cavity, the film forming cavity and the steel wire guide cavity are connected into a whole, through the structural arrangement, the steel wire can be fused with the film when being guided into the corrugated pipe, the corrugated pipe forming is realized among uncured films, the forming efficiency and the forming strength can be effectively improved, and in addition, the utility model also realizes tensioning of the steel wire when being guided into the corrugated pipe, and prevents the steel wire from loosening.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic side view of the pay-off module of the present invention;
FIG. 5 is a schematic cross-sectional view of a mold cavity according to the present invention;
in the figure, 1, a hot melting machine table, 11, a preheating guide cavity, 2, a forming die main body, 21, a negative pressure cavity, 22, a negative pressure pipe, 23, an electric heating bag, 24, a replacement die, 25, a forming cavity, 251, a film forming cavity, 252, a steel wire guide cavity, 3, a guide module, 31, a vertical guide group, 310, a vertical fixing plate, 311, a bottom guide wheel, 312, a top guide wheel, 313, an adjusting block, 314, a top fixing plate, 315, an adjusting screw rod, 32, a horizontal guide group, 321, a horizontal guide wheel, 4, a pay-off module, 41, a supporting base, 42, a bearing seat, 43, a guide wire wheel, 44, an adjusting belt, 45, a fixed seat, 46, a positioning baffle, 47, a drawing spring, 48, an adjusting nut, 49, an adjusting rod, 50 and a force applying rod.
Detailed Description
The present invention is described in detail below, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification.
A steel wire film integrated into one piece machine for bellows, as shown in the attached figure, it includes hot melt board 1, the lateral part of hot melt board 1 is provided with preheats the import chamber 11, is connected to an organic whole through preheating import chamber 11 and moulded die main part 2.
The periphery of the forming die main body 2 is coated with an electric heating bag 23 for realizing the stable heating of the forming die main body 2, the rear end inside the forming die main body 2 is provided with a die replacing cavity, the inside of the die replacing cavity is provided with a replacing die 24, the replacing die is provided with a forming cavity 25, and a walking steel wire is arranged in the forming cavity 25. the utility model is characterized in that: the section of the forming cavity 25 is provided with two parts, which respectively comprise a film forming cavity 251 and a steel wire guide cavity 252, the film forming cavity 251 and the steel wire guide cavity 252 are connected into a whole, after the steel wire enters from one side of the forming die main body 2 when being guided in, the steel wire is combined with the hot melt adhesive to form a film and steel wire integrated structure and is guided out from the inside of the forming die main body 2, and after the steel wire and film integrated structure is directly guided into the spiral forming equipment, the forming efficiency and the product forming quality can be effectively improved.
Furthermore, the front end of the forming die main body 2 is provided with a negative pressure cavity 21, the negative pressure cavity 21 is provided with a negative pressure pipe 22 connected with external negative pressure equipment, and the steel wire penetrates into the forming cavity from the negative pressure cavity, so that the periphery of the steel wire can be effectively cleaned when the steel wire enters into the forming cavity 25, and the steel wire and the film can be better fused.
The device also comprises the following structure, wherein a guide module 3 and a pay-off module 4 are arranged at one end of the feeding of the steel wire. As shown in the figures, the guide module 3 comprises a horizontal guide group 32 and a vertical guide group 31; the horizontal guide group 32 comprises a plurality of horizontal guide wheels 321, each two of the horizontal guide wheels 321 are used as a group, and the steel wire penetrates through the two horizontal guide wheels 321 in an extrusion manner; the vertical guide group 31 is provided with a vertical fixing plate 310, the vertical fixing plate 310 is provided with a plurality of bottom guide wheels 311, each bottom guide wheel 311 is correspondingly provided with a top guide wheel 312 capable of being vertically adjusted, the top guide wheel 312 is fixed on an adjusting block 313, the adjusting block 313 is provided with an adjusting screw 315, the adjusting screw penetrates through the top fixing plate 314, and through the above structural arrangement, the gap between the top guide wheel 312 and the bottom guide wheel 311 can be adjusted, so that the steel wire walking resistance can be adjusted. The walking guide of the steel wire is realized through the cooperation of the guide module 3 and the paying-off module 4.
The paying-off module 4 comprises a supporting base 41, a wire guiding wheel 43 is arranged on the supporting base 41 through a bearing seat 42, a synchronizing wheel 44 is coaxially arranged on the wire guiding wheel 43, an adjusting belt 51 is wrapped on the synchronizing wheel 44, one end of the adjusting belt 51 is locked on a fixed seat 45, the other end of the adjusting belt 51 is provided with a force applying rod 50, an adjusting rod 49 is arranged on the force applying rod 50, the adjusting rod 49 penetrates through a positioning baffle 46, a traction spring 47 is arranged on the adjusting rod 49, threads are arranged at the end of the adjusting rod 49 and used for realizing locking and fixing, and the adjustment and control of the locking force of the traction spring 47 are realized through an adjusting nut 48, so that the adjustment of the rotating speed of the wire guiding wheel 43 is realized, and the accurate control of the paying-off speed is realized.
To summarize: through the design, the steel wire can be fused with the rubber sheets when being guided into the corrugated pipe, the corrugated pipe is formed among the uncured rubber sheets, the forming efficiency and the forming strength can be effectively improved, and the steel wire can be tensioned when being guided into the corrugated pipe to prevent the steel wire from being loosened.
Claims (5)
1. The utility model provides a steel wire film integrated into one piece machine for bellows which characterized in that: the hot melting machine comprises a hot melting machine table, wherein the hot melting machine table and a forming die main body are connected into a whole, a forming cavity is arranged in the forming die main body, a steel wire is arranged in the forming cavity, and a guide module and a pay-off module are arranged at the feeding end of the steel wire; the section of the forming cavity is provided with two parts which respectively comprise a film forming cavity and a steel wire guide cavity, and the film forming cavity and the steel wire guide cavity are connected into a whole.
2. The integral molding machine for a wire film of a corrugated tube as set forth in claim 1, wherein: the periphery of the forming die main body is provided with a heating device, the rear end of the forming die main body is provided with a die replacing cavity, and a replacing die is arranged in the die replacing cavity.
3. The integral molding machine for a wire film of a corrugated tube as set forth in claim 1, wherein: the forming die is characterized in that a negative pressure cavity is formed in the front end of the forming die main body, a negative pressure pipe is arranged on the negative pressure cavity and connected with external negative pressure equipment, and a steel wire penetrates from the inside of the negative pressure cavity and enters the forming cavity.
4. The integral molding machine for a wire film of a corrugated tube as set forth in claim 1, wherein: the guide module comprises a horizontal guide group and a vertical guide group, the horizontal guide group comprises a plurality of horizontal guide wheels, every two of the horizontal guide wheels are used as a group, and a steel wire penetrates through the two horizontal guide wheels in an extruding manner; the vertical guide group is provided with a plurality of bottom guide wheels, and each bottom guide wheel is correspondingly provided with a top guide wheel capable of being vertically adjusted.
5. The integral molding machine for a wire film of a corrugated tube as set forth in claim 1, wherein: the paying-off module comprises a supporting base, a wire guide wheel is arranged on the supporting base through a bearing seat, a synchronizing wheel is coaxially arranged on the wire guide wheel, an adjusting belt is arranged on the synchronizing wheel in a wrapping mode, one end of the adjusting belt is locked on a fixing seat, an application rod is arranged at the other end of the adjusting belt, an adjusting rod is arranged on the application rod, the adjusting rod penetrates through a positioning baffle and is provided with a traction spring, the end portion of the adjusting rod is provided with threads for achieving locking and fixing, and adjusting control over the locking force of the traction spring is achieved through an adjusting nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121674971.6U CN215397043U (en) | 2021-07-22 | 2021-07-22 | A steel wire film integrated into one piece machine for bellows |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121674971.6U CN215397043U (en) | 2021-07-22 | 2021-07-22 | A steel wire film integrated into one piece machine for bellows |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215397043U true CN215397043U (en) | 2022-01-04 |
Family
ID=79651708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121674971.6U Active CN215397043U (en) | 2021-07-22 | 2021-07-22 | A steel wire film integrated into one piece machine for bellows |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215397043U (en) |
-
2021
- 2021-07-22 CN CN202121674971.6U patent/CN215397043U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Steel wire film integrated molding machine for corrugated pipe Effective date of registration: 20220930 Granted publication date: 20220104 Pledgee: Shandong Ningjin Rural Commercial Bank Co.,Ltd. Pledgor: Ningjin Baisheng Plastic Product Co.,Ltd. Registration number: Y2022980017116 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231130 Granted publication date: 20220104 Pledgee: Shandong Ningjin Rural Commercial Bank Co.,Ltd. Pledgor: Ningjin Baisheng Plastic Product Co.,Ltd. Registration number: Y2022980017116 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Steel wire film integrated molding machine for corrugated pipes Effective date of registration: 20231225 Granted publication date: 20220104 Pledgee: Qilu bank Limited by Share Ltd. Dezhou Ningjin branch Pledgor: Ningjin Baisheng Plastic Product Co.,Ltd. Registration number: Y2023980074125 |