CN215396231U

CN215396231U - Raw material hot melting equipment for producing color master batches

Info

Publication number: CN215396231U
Application number: CN202120295001.9U
Authority: CN
Inventors: 吕孝猛
Original assignee: Hefei Shanshui Plastic Dyeing Technology Co ltd
Current assignee: Hefei Shanshui Plastic Dyeing Technology Co ltd
Priority date: 2021-02-02
Filing date: 2021-02-02
Publication date: 2022-01-04
Anticipated expiration: 2031-02-02

Abstract

The utility model discloses raw material hot melting equipment for producing color master batches, which comprises an operation box, wherein the inner walls of two sides of the operation box are fixedly provided with a first slide rail and a second slide rail, a sieve plate is arranged between the first slide rails in a sliding manner, a filter plate is arranged between the second slide rails in a sliding manner, a spiral stirring shaft and a rotating pipe are rotatably arranged between wall bodies of two sides of the operation box, two ends of the spiral stirring shaft are respectively and fixedly connected with a first gear and a limiting plate, the two rotating pipes are arranged in parallel and are respectively positioned at the upper side and the lower side of the filter plate, a condensing pipe and a bearing are fixedly arranged in the wall body of one side of the operation box, and a motor is arranged in the wall body of the other side of the operation box and is fixedly connected with a mounting plate. The hot melting effect of the color master batch during production is guaranteed, the assembly line type structure design is convenient to operate, the working efficiency is high, the color master batch is heated by stirring and then hot melting, the molten raw materials are heated, the hot melting effect is guaranteed, and the practicability is high.

Description

Raw material hot melting equipment for producing color master batches

Technical Field

The utility model relates to the technical field of color master batch processing equipment, in particular to raw material hot melting equipment for color master batch production.

Background

The colour master batch is also called as colour species, is a special colouring agent for high-molecular material, also called pigment preparation, mainly used on plastics, and is formed from three basic elements of pigment or dye, carrier and additive, and is an aggregate made up by uniformly loading excessive pigment into resin, so that it can be called pigment concentrate, so that its colouring power is higher than that of pigment itself, and when it is processed, it can be mixed with small quantity of colour master batch and uncoloured resin so as to obtain the coloured resin or product with designed pigment concentration.

Through the retrieval, application number CN 201721634028.6's patent discloses a hot mixed banbury mixer of masterbatch, including mixing the storehouse, the bottom fixedly connected with steam storehouse of mixing the storehouse, steam storehouse left top is run through has first steam pipe, and the surface cover on first steam pipe top is equipped with first belt pulley, and the right-hand member of first steam pipe runs through and mixes the storehouse and extend to the inside of mixing the storehouse, and the one end intercommunication that first steam pipe is located and mixes the storehouse inside has hot stirring support, the right-hand member of hot stirring support runs through and mixes the storehouse and extend to the outside of mixing the storehouse, the hot stirring support is located and mixes the outside one end intercommunication in storehouse and has the second steam pipe.

Above-mentioned device, pack into the color master batch raw materials in mixing the storehouse through the feed inlet, then heat the raw materials, probably because the rotation resistance that the raw materials weight is more causes hot stirring support is big this moment, it is inhomogeneous to make hot stirring support rotation card stopper lead to the hot melt, and the result of use is poor to, the device can only carry out batch hot melt to the raw materials, and is consuming time hard, and work efficiency is low, can not satisfy the user demand of people in the production life.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects of poor hot melting effect, low working efficiency and the like in the prior art, and provides raw material hot melting equipment for producing color master batches.

In order to achieve the purpose, the utility model adopts the following technical scheme:

a raw material hot melting device for color master batch production comprises an operation box, wherein a first slide rail and a second slide rail are fixedly mounted on the inner walls of the two sides of the operation box, a sieve plate is arranged between the first slide rails in a sliding manner, a filter plate is arranged between the second slide rails in a sliding manner, a spiral stirring shaft and a rotating pipe are arranged between the wall bodies of the two sides of the operation box in a rotating manner, a first gear and a limiting plate are fixedly connected to the two ends of the spiral stirring shaft respectively, the rotating pipe is arranged in parallel and is positioned on the upper side and the lower side of the filter plate respectively, a condensing pipe and a bearing are fixedly mounted in one side wall body of the operation box, a motor and a mounting plate are mounted in the other side wall body, two and two steam heaters are symmetrically arranged on the mounting plate, the steam heaters are provided with two exhaust pipes, the rotating pipe is mounted on the inner side of the bearing, one end of the rotating pipe is rotatably connected with the pipe wall of the condensing pipe, the other end of the rotating pipe penetrates through the side wall of the operation box and is rotatably connected with the exhaust pipe, the two ends of the rotating pipe are respectively communicated with the condensing pipe and the exhaust pipe, a gear II is fixedly sleeved on the outer side of the pipe body of the rotating pipe, a toothed belt is sleeved on the gear II and the outer side of the gear I in a meshing manner, an output shaft of the motor is connected with a gear III in a transmission manner, the gear III is meshed with the toothed belt in a meshing manner, the pipe wall of the rotating pipe is communicated with a heating pipe which is of a U-shaped pipe body structure, the heating pipe is provided with a plurality of heating pipes, the two ends of the condensing pipe are of a sealing structure, the pipe wall of the condensing pipe is communicated with a water outlet pipe, the inner wall of the pipe body of the condensing pipe is provided with a threaded groove and is in threaded connection with a pipe plug, the top wall of the operation box is provided with a feed inlet, and the top side of the operation box is fixedly connected with a feed groove, the utility model discloses an electric door, including operation box, discharging pipe, electric valve, side door, sealing washer, electric valve, electric door, bottom wall, electric valve, electric door, and electric door.

Preferably, the sieve plate and the filter plate are arranged in parallel, and the sieve plate is positioned vertically above the filter plate.

Preferably, the spiral stirring shaft is positioned at the top side of the sieve plate, and the water outlet pipe is positioned at the bottom end of one side of the condensation pipe.

Preferably, the inner wall of the bottom side of the operation box is an inclined flow guide structure, and a cover plate is clamped on the top side of the feed chute.

Preferably, one end of the pipe plug is fixedly connected with a knob, and one side of the side door is fixedly connected with a handle.

Preferably, the bottom side of the operation box is fixedly connected with a plurality of support columns, and the bottom sides of the support columns are provided with locking universal wheels.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, through the assembly line type structural design, the solid color master batch particles are subjected to hot melting operation after being stirred and dispersed, and then the molten color master batch is received, so that the operation is convenient, the device continuously and continuously operates, the working efficiency is high, and the using effect is good;

2. according to the utility model, the feeding amount and the feeding speed of the color master batch are controlled through the spiral stirring shaft and the sieve plate, so that the color master batch slowly and uniformly falls below the sieve plate for hot melting, the subsequent hot melting operation of the color master batch is facilitated, and the practicability is strong;

3. according to the utility model, through the rotation stirring and heating of the two rotating pipes and the heating pipe, the solid color master batch particles are firstly subjected to hot melting operation, and then the molten color master batch is heated and insulated, so that the material collection is convenient and fast, and the hot melting effect is stable.

According to the utility model, through mutual cooperation among all the parts, the hot melting effect during the production of the color master batch is ensured, the assembly line type structure design is convenient and fast to operate, the working efficiency is high, the hot melting effect is ensured by stirring and re-melting, and the molten raw materials are heated, so that the practicability is strong.

Drawings

FIG. 1 is a schematic sectional view of a raw material hot melting apparatus for masterbatch production according to the present invention;

FIG. 2 is a schematic side sectional view of a raw material hot melting device for masterbatch production according to the present invention;

fig. 3 is an enlarged structural schematic diagram of a part a of the raw material hot melting equipment for producing color masterbatch according to the present invention.

In the figure: the device comprises an operation box 1, a first slide rail 2, a sieve plate 3, a second slide rail 4, a filter plate 5, a spiral stirring shaft 6, a first gear 7, a limiting plate 8, a bearing 9, a rotating pipe 10, a heating pipe 11, a second gear 12, a steam heater 13, an exhaust pipe 14, a motor 15, a third gear 16, a condensation pipe 17, a water outlet pipe 18, a pipe plug 19, a knob 20, a feeding groove 21, a cover plate 22, a discharging pipe 23, an electric valve 24, a side door 25, a door lock 26, a handle 27, a support column 28, a locking universal wheel 29, a sealing ring 30, a mounting plate 31 and a toothed belt 32.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Example one

Referring to fig. 1-3, a raw material hot melting device for color master batch production comprises an operation box 1, wherein the inner walls of two sides of the operation box 1 are fixedly provided with a first slide rail 2 and a second slide rail 4, a sieve plate 3 is arranged between the first slide rails 2 in a sliding manner, a filter plate 5 is arranged between the second slide rails 4 in a sliding manner, a spiral stirring shaft 6 and a rotating pipe 10 are rotatably arranged between the wall bodies of two sides of the operation box 1, two ends of the spiral stirring shaft 6 are respectively and fixedly connected with a first gear 7 and a limiting plate 8, the rotating pipe 10 is arranged in parallel and respectively positioned at the upper side and the lower side of the filter plate 5, a condensing pipe 17 and a bearing 9 are fixedly arranged in one side wall body of the operation box 1, a motor 15 is arranged in the other side wall body and is fixedly connected with a mounting plate 31, two steam heaters 13 are symmetrically arranged on the mounting plate 31, and two exhaust pipes 14 are arranged on the steam heaters 13, the rotating pipe 10 is arranged on the inner side of the bearing 9, one end of the rotating pipe 10 is rotatably connected with the pipe wall of the condensing pipe 17, the other end of the rotating pipe 10 penetrates through the side wall of the operation box 1 and is rotatably connected with the exhaust pipe 14, two ends of the rotating pipe 10 are respectively communicated with the condensing pipe 17 and the exhaust pipe 14, the outer side of the pipe body of the rotating pipe 10 is fixedly sleeved with a gear II 12, the outer sides of the gear II 12 and the gear I7 are meshed and sleeved with a toothed belt 32, an output shaft of a motor 15 is connected with a gear III 16 in a transmission manner, the gear III 16 is meshed and connected with the toothed belt 32, the pipe wall of the rotating pipe 10 is communicated and provided with a plurality of heating pipes 11, the heating pipes 11 are in a U-shaped pipe body structure, the heating pipes 11 are provided with a plurality of sealing structures, the pipe wall of the condensing pipe 17 is communicated and provided with a water outlet pipe 18, the inner wall of the condensing pipe 17 is provided with a threaded groove and is in threaded connection with a pipe plug 19, the top wall of the operation box 1 is fixedly connected with a feeding groove 21, the discharge gate has been seted up to the diapire of control box 1 and bottom side fixed mounting has discharging pipe 23, and electric valve 24 is installed to the body of discharging pipe 23, and one side of control box 1 is open-ended structure and rotation hinge has a side door 25, and sealing washer 30 is installed to one side of side door 25 near control box 1, installs lock 26 between the lateral wall of side door 25 and control box 1.

In this embodiment, at first open apron 22, pack into operation box 1 with the masterbatch through feed chute 21 in, then break up the masterbatch, control through the unloading volume and the unloading speed to the masterbatch, make the masterbatch slowly and even below that falls into sieve 3, carry out hot melt operation thereupon, only need open motor 15, the output shaft of motor 15 begins to rotate, drive the rotation of the cingulum 32 of being connected with it thereupon, then drive the rotation of gear 7 and gear two 12, the rotation of gear 7 drives the rotation of spiral stirring shaft 6, stir the masterbatch of packing into operation box 1 and scatter, it evenly slowly scatters to the top side of filter plate 5 through sieve 3 to make it, subsequent hot melt operation of being convenient for, therefore, the clothes hanger is strong in practicability.

Then, the color master batches are subjected to hot melting operation, the steam heater 13 is started firstly, the steam heater 13 can generate steam, the steam flows into the rotating pipe 10 through the exhaust pipe 14 and then flows into the heating pipe 11, the rotating pipe 10 is driven to rotate by the rotation of the second gear 12, the heating pipe 11 is driven to rotate along with the rotation, the heat generated by the steam contacts scattered color master batches in a large range through the heating pipe 11 and stirs the color master batches, the color master batches are gradually and uniformly heated, the problem that the hot melting effect is poor due to the fact that part of the color master batches can not contact the heat is avoided, the color master batches which pass through the hot melting can be melted into a liquid form, then the heat flows into the bottom wall of the operation box 1 through the filter plate 5, then the heat flows into the discharge pipe 23 through the inclined flow guide structure of the bottom wall of the operation box 1, then the electric valve 24 is opened to receive the color master batches which are subjected to the hot melting, and the device adopts a production line type structure design, the operation is convenient, the working efficiency of the structure which runs continuously is high, and the using effect is good.

During the process, as the device is used for carrying out hot melting on the color master batches all the time, the melted color master batches below the filter plate 5 can be accumulated, and in order to avoid the phenomenon that the accumulated color master batches are solidified again due to temperature reduction, the rotating pipe 10 and the heating pipe 11 positioned below are used for rotating, stirring and heating, so that the hot melting effect of the color master batches is expanded, the color master batches are ensured to be in a molten state all the time, and the hot melting effect is good; moreover, the steam flows into the condensation pipe 17 after passing through the rotating pipe 10 and the heating pipe 11, is liquefied into water drops and then flows to the water outlet pipe 18, and the pipe plug 19 is opened through rotation to collect and recycle the liquefied water, so that resources are saved; after the hot melting operation is finished, the door lock 26 can be opened, the side door 25 is moved away, then the sieve plate 3 and the filter plate 5 are taken out in a sliding mode, and the operation box 1 is cleaned simply.

Example two

Referring to fig. 1-3, in this embodiment, basically the same as the first embodiment, it is more preferable that the sieve plate 3 and the filter plate 5 are arranged in parallel, and the sieve plate 3 is located vertically above the filter plate 5, so that the layout is reasonable, and the structural operation is stable; the spiral stirring shaft 6 is positioned at the top side of the sieve plate 3, so that the solid color master batch is conveniently stirred and dispersed to smoothly pass through the sieve plate 3, and the water outlet pipe 18 is positioned at the bottom end of one side of the condensation pipe 17, so that condensed water is conveniently collected; the inner wall of the bottom side of the operation box 1 is of an inclined flow guide structure, so that the melted color master batches can be conveniently received, and the cover plate 22 is clamped on the top side of the feeding groove 21, so that the color master batches can be conveniently loaded into the operation box 1; one end of the pipe plug 19 is fixedly connected with a knob 20, and one side of the side door 25 is fixedly connected with a handle 27, so that the operation is convenient and the use is simple; the bottom side of the operation box 1 is fixedly connected with a plurality of support columns 28, and the bottom sides of the support columns 28 are provided with locking universal wheels 29, so that the device is convenient to move, and the application range is expanded.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

1. The utility model provides a be used for masterbatch production to use raw materials hot melt equipment, includes control box (1), its characterized in that, the equal fixed mounting in both sides inner wall of control box (1) has slide rail one (2) and slide rail two (4), two slide between slide rail one (2) and be provided with sieve (3), two slide between two (4) and be provided with filter plate (5), it is provided with spiral stirring shaft (6) and rotating tube (10) to rotate between the both sides wall body of control box (1), the both ends of spiral stirring shaft (6) are fixedly connected with gear one (7) and limiting plate (8) respectively, rotating tube (10) parallel arrangement has two and is located the upper and lower both sides of filter plate (5) respectively, one side wall body internal fixed mounting of control box (1) has condenser pipe (17) and bearing (9), installs motor (15) and fixedly connected with mounting panel (31) in another lateral wall body, mounting panel (31) symmetry is provided with two and two install steam heater (13) between mounting panel (31), steam heater (13) are provided with two blast pipes (14), the inboard at bearing (9) is installed in rotating-tube (10), and the pipe wall of the one end of rotating-tube (10) and condenser pipe (17) rotates to be connected, and the other end passes in the lateral wall of control box (1), and rotates with blast pipe (14) and be connected, the both ends of rotating-tube (10) all communicate the setting with condenser pipe (17) and blast pipe (14) respectively, and the fixed cover in the body outside of rotating-tube (10) is equipped with gear two (12), the outside meshing cover of gear two (12) and gear one (7) is equipped with cingulum (32), the output shaft transmission of motor (15) is connected with gear three (16), gear three (16) are connected with cingulum (32) meshing, the pipe wall intercommunication of live tube (10) is provided with heating pipe (11), heating pipe (11) are U-shaped pipe body structure, and heating pipe (11) are provided with a plurality of, the both ends of condenser pipe (17) are seal structure, and the pipe wall intercommunication of condenser pipe (17) is provided with outlet pipe (18), the body inner wall of condenser pipe (17) is seted up the thread groove and threaded connection has stopcock (19), the roof of operation box (1) is seted up the feed inlet and top side fixedly connected with feed chute (21), the diapire of operation box (1) is seted up the discharge gate and bottom side fixed mounting has discharging pipe (23), electric valve (24) are installed to the body of discharging pipe (23), one side of operation box (1) is open shape structure and rotates to articulate there is side door (25), sealing washer (30) are installed to one side that side door (25) are close to operation box (1), and a door lock (26) is arranged between the side door (25) and the side wall of the operation box (1).

2. The raw material hot melting equipment for producing the color masterbatch according to claim 1, wherein the sieve plate (3) and the filter plate (5) are arranged in parallel, and the sieve plate (3) is vertically above the filter plate (5).

3. The raw material hot melting equipment for masterbatch production according to claim 1, wherein the spiral stirring shaft (6) is located on the top side of the sieve plate (3), and the water outlet pipe (18) is located at the bottom end of one side of the condensation pipe (17).

4. The raw material hot melting equipment for masterbatch production according to claim 1, characterized in that the inner wall of the bottom side of the operation box (1) is an inclined flow guide structure, and the top side of the feeding chute (21) is clamped with a cover plate (22).

5. The raw material hot melting equipment for color masterbatch production according to claim 1, wherein one end of the pipe plug (19) is fixedly connected with a knob (20), and one side of the side door (25) is fixedly connected with a handle (27).

6. The raw material hot melting equipment for color masterbatch production according to claim 1, characterized in that a plurality of support columns (28) are fixedly connected to the bottom side of the operation box (1), and locking universal wheels (29) are installed on the bottom sides of the support columns (28).