CN215393717U

CN215393717U - Full-automatic cutting chamfer line all-in-one

Info

Publication number: CN215393717U
Application number: CN202121799732.3U
Authority: CN
Inventors: 何雪松; 王向南; 史现利
Original assignee: Zhangjiagang Xuesong Precision Technology Co ltd
Current assignee: Zhangjiagang Xuesong Precision Technology Co ltd
Priority date: 2021-08-03
Filing date: 2021-08-03
Publication date: 2022-01-04
Anticipated expiration: 2031-08-03

Abstract

The utility model discloses a full-automatic cutting, chamfering and wiring integrated machine, which structurally comprises a support frame and a scrap adsorption device, namely, the generated scraps can be absorbed and recycled to the interior of the collecting box under the matching of the absorption fan, the absorption head and the filter plate, under the elastic matching of the baffle plate and the torsion spring, the falling pipe can be collided, the vibration falling of the scraps on the outer surface of the pipe is realized, thereby achieving the advantages of adsorbing and collecting metal scraps and avoiding the scraps from influencing the production of the pipe, and the front end of the right side of the collecting box is provided with a dumping structure, namely, under the transmission fit of the rotating rod and the driving rod, the first gear and the second gear can realize the meshing transmission activity, and then the second gear can drive and collect the box lower extreme, realizes empting automatically or closed activity to reach and collected the box and emptyd automatically, improved the advantage of piece adsorption equipment usability.

Description

Full-automatic cutting chamfer line all-in-one

Technical Field

The utility model relates to the technical field of cutting chamfers, in particular to a full-automatic cutting chamfer and connecting line all-in-one machine.

Background

The pipe is widely applied to various technical fields of production and manufacturing, such as metal pipes and non-metal pipes applied to underground pipe arrangement engineering in urban construction, along with the requirement on higher and higher precision of urban construction and the accuracy of industrial application, the pipe is often cut and chamfered when in use, the existing pipe cutting process and chamfering process are divided into two machines to complete processing, the efficiency and precision are extremely low, the pipe cutting process and chamfering process do not meet the requirement on modern industrial development, therefore, in order to better realize the cutting and chamfering of the pipe, an integrated production device is often needed to be used, and the efficient cutting and chamfering activities of the pipe are realized.

At present when carrying out the use of full-automatic pipe cutting chamfer integration production line, tubular product produces certain metal piece easily when carrying out the chamfer activity, and the piece not only disperses everywhere to ground easily, still adheres to on the pipeline surface easily simultaneously, leads to follow-up man-hour, still needs to carry out the clearance of tubular product surface to lead to tubular product production efficiency to reduce.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome prior art not enough, the full automatic cutout chamfer line all-in-one has now been proposed, when having solved the use that carries out full-automatic pipe cutting chamfer integration production line, tubular product when carrying out the chamfer activity, produce certain metal piece easily, and the piece is not only easy to disperse to ground everywhere, still adhere to the pipeline surface easily simultaneously, lead to follow-up man-hour, still need carry out the clearance of tubular product surface, thereby lead to the problem that tubular product production efficiency reduces, reach and realize metal piece's absorption collection, avoid the piece to influence the effect of tubular product production.

(II) technical scheme

The utility model is realized by the following technical scheme: the utility model provides a full-automatic cutting and chamfering integrated machine, which comprises a support frame and a fragment adsorption device, wherein a slide rail is arranged in the middle of the upper end of the front side of the support frame, clamps are arranged on the left and right sides of the slide rail, the inner side of the upper end of each clamp is connected with a bearing plate, the bearing plate is arranged on the upper end of the slide rail, an air cylinder is arranged on the right side of the upper end of the support frame, the left side of the air cylinder is connected with a cutting machine body, a bearing frame is fixedly connected to the top of the rear end of the left side of the support frame, a direct current motor is arranged on the top of the bearing frame, the lower end of the direct current motor is connected with a screw, the lower end of the screw is in threaded connection with a movable frame, a chamfering machine body is arranged on the right side of the lower end of the movable frame, a discharge port is oppositely arranged at the lower end of the front side of the chamfering machine body, the fragment adsorption device is arranged at the opposite position of the lower end of the discharge port, and comprises a material guide box and a material guide box, Baffle, torsional spring, collection box, adsorption head, filter, adsorption fan and empty the structure, guide box upper end and support frame fixed connection to guide box inside left side is provided with the baffle, baffle left side internally mounted has the torsional spring to the torsional spring lower extreme laminates mutually with the guide box, it sets up inside guide box left side to collect the box, and collects the box inside right side and install the adsorption head, the adsorption head upper end is provided with the filter to adsorption head lower extreme right side is connected with adsorption fan, adsorption fan installs inside guide box lower extreme, it sets up in collection box right side front end to empty the structure.

Further, empty the structure and include protecting crust, motor, bull stick, drive plate, first gear and second gear, the protecting crust rear side and collect box fixed connection to protecting crust internally mounted has the motor, the motor front side is connected with the bull stick to bull stick lower extreme and drive plate sliding connection, drive plate left side and protecting crust sliding connection to the drive plate right side is connected with first gear engagement, first gear right side is connected with second gear engagement, and second gear middle part rear side is connected with the collection box.

Furthermore, an inclined hollow part is arranged in the middle of the material guide box, and openings are oppositely formed in the top of the collecting box at the lower end of the left side in the material guide box.

Further, the baffle installation position is inclined, and the interior of the baffle is not closed.

Furthermore, the whole protective shell is cuboid, and an inclined opening is formed in the left side inside the protective shell and is in sliding connection with the driving plate.

Furthermore, a groove is formed in the left side of the driving plate and connected with the lower end of the rotating rod in a sliding mode, and the front side of the lower end of the rotating rod is smooth.

Furthermore, a plurality of tooth angles are arranged on the right side of the driving plate at equal intervals with the meshing connection position of the first gear, and the driving plate is provided with the tooth angles which are all in meshing connection with the first gear.

Furthermore, the whole size of the first gear is larger than that of the second gear, and the second gear can drive the lower end of the inner part of the collecting box to rotate by an angle of 90 degrees.

Furthermore, the rotating rod is made of alloy steel.

Furthermore, the first gear and the second gear are made of carbon steel.

(III) advantageous effects

Compared with the prior art, the utility model has the following beneficial effects:

the method has the advantages that: according to the full-automatic cutting and chamfering integrated machine, the fragment adsorption device is arranged, namely, the generated fragments can be adsorbed and recovered to the interior of the collection box under the matching of the adsorption fan, the adsorption head and the filter plate, and the falling pipe can be collided under the elastic matching of the baffle and the torsion spring, so that the vibration falling of the fragments on the outer surface of the pipe is realized, the adsorption and collection of metal fragments are realized, and the advantage that the fragments influence on the production of the pipe is avoided.

The method has the advantages that: according to the full-automatic cutting and chamfering integrated machine, the dumping structure is arranged at the front end of the right side of the collecting box, namely, under the transmission fit of the rotating rod and the driving rod, the first gear and the second gear can realize meshing transmission movement, and further the second gear can drive the lower end of the collecting box to realize automatic dumping or closing movement, so that the advantages that the collecting box is automatically dumped, and the usability of the debris adsorption device is improved are achieved.

Drawings

Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic front sectional view of the chip adsorbing device of the present invention;

FIG. 3 is a front view of the inner structure of the collecting box of the present invention;

FIG. 4 is a schematic front sectional view of a pouring structure according to the present invention;

fig. 5 is a schematic perspective view of the pouring structure of the present invention.

In the figure: the cutting machine comprises a support frame-1, a sliding rail-2, a clamp-3, a bearing plate-4, a cylinder-5, a cutting machine body-6, a bearing frame-7, a direct current motor-8, a screw-9, a moving frame-10, a chamfering machine body-11, a discharge port-12, a chip adsorption device-13, a material guide box-131, a baffle-132, a torsion spring-133, a collection box-134, an adsorption head-135, a filter plate-136, an adsorption fan-137, a dumping structure-138, a protective shell-1381, a motor-1382, a rotating rod-1383, a drive plate-1384, a first gear-1385 and a second gear-1386.

Detailed Description

The present invention will be described in detail with reference to fig. 1 to 5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the utility model provides a full-automatic cutting and chamfering integrated machine by improvement, which comprises a support frame 1 and a scrap adsorption device 13, wherein a slide rail 2 is arranged in the middle of the upper end of the front side of the support frame 1, clamps 3 are arranged on the left side and the right side of the slide rail 2, the inner side of the upper end of each clamp 3 is connected with a bearing plate 4, the bearing plate 4 is arranged on the upper end of the slide rail 2, an air cylinder 5 is arranged on the right side of the upper end of the support frame 1, the left side of the air cylinder 5 is connected with a cutting machine main body 6, a bearing frame 7 is fixedly connected to the top of the rear end of the left side of the support frame 1, a direct current motor 8 is arranged on the top of the bearing frame 7, the lower end of the direct current motor 8 is connected with a screw rod 9, the lower end of the screw rod 9 is in threaded connection with a movable frame 10, a chamfering machine main body 11 is arranged on the right side of the lower end of the front side of the chamfering machine main body 11, and a discharge hole 12 is arranged oppositely.

Referring to fig. 2 and 3, the utility model provides a full-automatic cutting and chamfering integrated machine by improvement, a debris adsorption device 13 is arranged at a position opposite to the lower end of a discharge port 12, the debris adsorption device 13 comprises a material guide box 131, a baffle 132, a torsion spring 133, a collection box 134, an adsorption head 135, a filter plate 136, an adsorption fan 137 and a dumping structure 138, the upper end of the material guide box 131 is fixedly connected with a support frame 1, the baffle 132 is arranged at the left side inside the material guide box 131 to enable the material guide box 131 to realize stable discharge activity of a pipe, the torsion spring 133 is arranged inside the left side of the baffle 132, the lower end of the torsion spring 133 is attached to the material guide box 131 to enable the baffle 132 and the torsion spring 133 to cooperate to realize vibration activity of the pipe, the collection box 134 is arranged inside the left side of the material guide box 131, the adsorption head 135 is arranged at the right side inside the collection box 134 to enable the collection box 134 to realize debris collection activity, the filter plate 136 is arranged at the upper end of the adsorption head 135, and the first 135 lower extreme right sides of absorption are connected with adsorption fan 137, make the absorption head 135 and filter 136 realize the clastic stable adsorption activity, adsorption fan 137 installs inside guide box 131 lower extreme, it sets up in collecting box 134 right side front end to empty structure 138, make and realize collecting the inside piece of box 134 and empty the activity automatically through empting structure 138, guide box 131 middle part is provided with slope form cavity, and guide box 131 inside left side lower extreme is collected the box 134 top and is opened relatively and be equipped with the opening, make guide box 131 guarantee the stability of piece adsorption collection, baffle 132 mounted position is the slope form, and baffle 132 is inside to be not closed form, make baffle 132 realize blockking the vibration activity to the tubular product.

Referring to fig. 4 and 5, the present invention provides a full-automatic cutting and chamfering line connecting integrated machine by improving a dump structure 138, the dump structure 138 includes a shield shell 1381, a motor 1382, a rotating rod 1383, a driving plate 1384, a first gear 1385 and a second gear 1386, a rear side of the shield shell 1381 is fixedly connected to the collecting box 134, and the shield shell 1381 is internally installed with the motor 1382, so that the shield shell 1381 realizes fast protection of internal parts, a front side of the motor 1382 is connected to the rotating rod 1383, a lower end of the rotating rod 1383 is slidably connected to the driving plate 1384, a left side of the driving plate 1384 is slidably connected to the shield shell 1381, and a right side of the driving plate 1384 is engaged to the first gear 1385, so that the driving plate 1384 is smoothly transmitted to the first gear 1385, a right side of the first gear 1385 is engaged to the second gear 1386, and a rear side of a middle portion of the second gear 1386 is connected to the collecting box 134, so that the first gear 1385 and the second gear 1386 realize stable engagement transmission, the whole protective shell 1381 is cuboid, an inclined opening is arranged at the left side inside the protective shell 1381 and is connected with the driving plate 1384 in a sliding way, so that the guard housing 1381 ensures the stability of the reciprocating movement of the driving plate 1384, the lower end of the rotating rod 1383 is slidably connected with the left side of the driving plate 1384 by a groove, and the front side of the lower end of the rotating rod 1383 is smooth, so that the sliding transmission movement of the rotating rod 1383 is smooth, a plurality of tooth angles are arranged at the meshing connection part of the right side of the driving plate 1384 and the first gear 1385 at equal intervals, and the driving plate 1384 is provided with a tooth angle which is meshed and connected with the first gear 1385, so that the driving plate 1384 and the driving plate 1384 realize the meshing transmission activity, the whole size of the first gear 1385 is larger than that of the second gear 1386, and the second gear 1386 can drive the lower end inside the collecting box 134 to rotate by 90 degrees, so that the second gear 1386 realizes the tilting driving movement, the rotating rod 1383 is made of alloy steel, and the first gear 1385 and the second gear 1386 are made of carbon steel.

First gear 1385 and second gear 1386 described in this patent: the gear is a mechanical element with a gear on a wheel rim which is continuously engaged to transmit motion and power, the gear transmission mode is a gear pair to transmit motion and power, the gear is the most widely applied mechanical transmission mode in modern various devices, and the gear has the advantages of accurate transmission, high efficiency, compact structure, reliable work and long service life.

The full-automatic cutting, chamfering and connecting integrated machine has the following working principle;

firstly, a pipe is placed in the middle of a bearing plate 4, then the clamp 3 is enabled to realize the clamping movement of placing the pipe by operating the clamp 3 arranged on the left side and the right side of a slide rail 2, then the slide rail 2 is enabled to drive the clamp 3 to move backwards along the bearing plate 4 by operating the slide rail 2, the clamp is enabled to move backwards along with clamping, the back side of the clamped pipe can be moved to the front side of a chamfering machine main body 11, then the burr of the back side port of the pipe can be polished by operating the chamfering machine main body 11, when the use height of the chamfering machine main body 11 needs to be adjusted, a direct current motor 8 arranged on the upper end of a bearing frame 7 can be operated, the direct current motor 8 drives a screw rod 9 connected with the lower end to rotate, a moving frame 10 in threaded connection with the lower end of the screw rod 9 can drive the chamfering machine main body 11 to move upwards and downwards, after the polishing of the back side of the pipe is finished, a cylinder 5 arranged on the upper end of the right side of a support frame 1 and a cutting machine main body 6 connected with the left side of the cylinder 5 in turn can be operated, the cutting machine main body 6 can move left along with the operation of the cylinder 5 to realize the cutting activity of the pipe, the cut pipe can realize the discharging activity through the discharging port 12 which is arranged at the lower end of the front side of the chamfering machine main body 11 and is opposite to the lower end of the front side, then the clamp 3 resets the front side of the movable bearing plate 4 along with the slide rail 2 to clamp and convey the pipe again, and the automatic cutting and chamfering activity of the pipe can be realized by reciprocating in such a way;

secondly, when the full-automatic pipe cutting and chamfering integrated production line is used, certain metal fragments are easily generated when the pipe is subjected to chamfering movement, and the fragments are easily dispersed to the ground and easily attached to the outer surface of the pipeline, so that the outer surface of the pipe needs to be cleaned during subsequent processing, and the production efficiency of the pipe is reduced;

thirdly, by arranging the debris adsorbing device 13 at the lower end of the discharging port 12, that is, by operating the adsorbing fan 137 arranged at the lower end inside the material guiding box 131, and then cutting or chamfering the debris generated by the activity, the debris can enter the material guiding box 131 under the adsorption of the adsorbing fan 137, and enter the collecting box 134 by opening the left side inside the material guiding box 131, because the filter plate 136 is arranged at the upper end of the adsorbing head 135, the debris can be blocked, the debris can be prevented from entering the adsorbing fan 137, the damage of the adsorbing fan 137 can be avoided, and the cut pipe chute can fall into the material guiding box 131 to extrude the baffle 132 arranged inside the left side of the material guiding box 131, and the baffle 132 can realize the rebound activity under the elasticity of the left side internal torsion spring 133, so that the baffle 132 can realize the collision to the fallen pipes, and avoid the debris from attaching to the outer surface of the pipes, the pipe which cannot be well adsorbed and recovered and is adsorbed and cleaned can realize discharging movement along the right side in the material guide box 131, so that the advantages of adsorbing and collecting metal scraps and avoiding the scraps from influencing the production of the pipe are achieved;

fourthly, in order to further improve the usability of the debris adsorption device 13, the dumping structure 138 is further arranged at the front end of the right side of the collection box 134 to realize the automatic dumping movement of the debris, that is, the motor 1382 arranged in the protection shell 1381 is operated to enable the motor 1382 to drive the rotating rod 1383 connected with the front end to rotate circumferentially, and under the circumferential rotation of the rotating rod 1383, the driving plate 1384 connected with the lower end of the front side of the rotating rod 1383 in a sliding manner can realize the upward movement along the interior of the protection shell 1381, while the first gear 1385 meshed and connected with the right side of the driving plate 1384 can realize the clockwise rotation movement, and further the second gear 1386 connected with the right side of the first gear 1385 can drive the lower end of the collection box 134 to rotate counterclockwise to realize the opening movement of the lower end of the collection box 134, so as to realize the automatic dumping movement of the debris originally collected in the interior of the collection box 134, otherwise, when the driving plate 1385 rotates counterclockwise along with the first gear 1384, the second gear 1386 can drive the lower end inside the collection box 134 to rotate clockwise and reset to realize the closing movement of the lower end inside the collection box 134, thereby achieving the advantages that the collection box 134 is automatically dumped and the usability of the debris adsorption device 13 is improved.

The basic principles and main features of the present invention and the advantages of the present invention have been shown and described, and the standard parts used in the present invention are all available on the market, the special-shaped parts can be customized according to the description and the accompanying drawings, the specific connection mode of each part adopts the conventional means of bolt and rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described herein.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. A full-automatic cutting and chamfering integrated machine comprises a support frame (1), wherein a slide rail (2) is arranged in the middle of the upper end of the front side of the support frame (1), clamps (3) are arranged on the left side and the right side of the slide rail (2), the inner side of the upper end of each clamp (3) is connected with a bearing plate (4), the bearing plate (4) is installed on the upper end of the slide rail (2), an air cylinder (5) is installed on the right side of the upper end of the support frame (1), the left side of the air cylinder (5) is connected with a cutting machine main body (6), a bearing frame (7) is fixedly connected to the top of the rear end of the left side of the support frame (1), a direct current motor (8) is arranged at the top of the bearing frame (7), the lower end of the direct current motor (8) is connected with a screw rod (9), the lower end of the screw rod (9) is in threaded connection with a moving frame (10), a chamfering machine main body (11) is arranged on the right side of the lower end of the moving frame (10), the lower end of the front side of the chamfering machine main body (11) is provided with a discharge hole (12) oppositely;

the method is characterized in that: the scrap adsorbing device (13) is arranged at the opposite position of the lower end of the discharge port (12), the scrap adsorbing device (13) comprises a material guide box (131), a baffle plate (132), a torsion spring (133), a collecting box (134), an adsorbing head (135), a filter plate (136), an adsorbing fan (137) and a dumping structure (138), the upper end of the material guide box (131) is fixedly connected with the support frame (1), the baffle plate (132) is arranged on the left side inside the material guide box (131), the torsion spring (133) is arranged inside the left side of the baffle plate (132), the lower end of the torsion spring (133) is attached to the material guide box (131), the collecting box (134) is arranged inside the left side of the material guide box (131), the adsorbing head (135) is arranged on the right side inside the collecting box (134), the filter plate (136) is arranged on the upper end of the adsorbing head (135), and the right side of the lower end of the adsorbing head (135) is connected with the adsorbing fan (137), the adsorption fan (137) is arranged inside the lower end of the material guide box (131), and the dumping structure (138) is arranged at the front end of the right side of the collection box (134).

2. The full-automatic cutting and chamfering integrated machine according to claim 1, characterized in that: the dumping structure (138) comprises a protective shell (1381), a motor (1382), a rotating rod (1383), a driving plate (1384), a first gear (1385) and a second gear (1386), wherein the rear side of the protective shell (1381) is fixedly connected with the collecting box (134), the motor (1382) is installed inside the protective shell (1381), the front side of the motor (1382) is connected with the rotating rod (1383), the lower end of the rotating rod (1383) is connected with the driving plate (1384) in a sliding mode, the left side of the driving plate (1384) is connected with the protective shell (1381) in a sliding mode, the right side of the driving plate (1384) is connected with the first gear (1385) in a meshing mode, the right side of the first gear (1385) is connected with the second gear (1386) in a meshing mode, and the rear side of the middle of the second gear (1386) is connected with the collecting box (134).

3. The full-automatic cutting and chamfering integrated machine according to claim 1, characterized in that: the middle part of the material guide box (131) is provided with an inclined hollow part, and the top of the lower end collecting box (134) at the left side inside the material guide box (131) is provided with an opening in a relatively opened mode.

4. The full-automatic cutting and chamfering integrated machine according to claim 1, characterized in that: the installation position of the baffle plate (132) is inclined, and the inside of the baffle plate (132) is not closed.

5. The full-automatic cutting and chamfering integrated machine according to claim 2, characterized in that: the whole protective shell (1381) is cuboid, and an inclined opening is formed in the left side of the interior of the protective shell (1381) and is in sliding connection with the driving plate (1384).

6. The full-automatic cutting and chamfering integrated machine according to claim 2, characterized in that: the lower end of the rotating rod (1383) is connected with the left side of the driving plate (1384) in a sliding way by a groove, and the front side of the lower end of the rotating rod (1383) is smooth.

7. The full-automatic cutting and chamfering integrated machine according to claim 2, characterized in that: the right side of the driving plate (1384) is equidistantly provided with a plurality of tooth angles at the meshing connection part of the first gear (1385), and the driving plate (1384) is provided with the tooth angles which are meshed with the first gear (1385).

8. The full-automatic cutting and chamfering integrated machine according to claim 2, characterized in that: the whole size of the first gear (1385) is larger than that of the second gear (1386), and the second gear (1386) can drive the lower end inside the collecting box (134) to rotate by 90 degrees.