CN215364849U

CN215364849U - Automatic filling device is used in production of medical alcohol essence silk floss

Info

Publication number: CN215364849U
Application number: CN202121802209.1U
Authority: CN
Inventors: 聂浩
Original assignee: Houai Medical Instrument Jiangsu Co ltd
Current assignee: Houai Medical Instrument Jiangsu Co ltd
Priority date: 2021-08-03
Filing date: 2021-08-03
Publication date: 2021-12-31
Anticipated expiration: 2031-08-03

Abstract

The utility model discloses an automatic filling device for producing medical alcohol floss, which comprises a workbench, a control console, a conveying mechanism and a filling mechanism, wherein the top of the workbench is fixedly connected with a rack, and the outer surface of the conveying mechanism is arranged in the rack; the conveying mechanism comprises a conveying belt, a groove disc, a boss and a cylinder; the outer surface of the conveying belt is arranged at the top of the workbench and is responsible for conveying the bottle bodies; the outer surface of the groove disc is rotatably connected to the top of the workbench; according to the utility model, through mechanical linkage and mutual cooperation between the filling mechanism and the conveying mechanism, a series of automatic production processes of bottle body conveying, bottle body position adjustment, medical cotton filling, medical cotton compacting and leveling, bottle body Y axis linear adjustment and medical alcohol filling can be completed in the actual use process, so that high-efficiency production can be guaranteed, technical production can be effectively guaranteed, and the actual production requirements can be greatly met.

Description

Automatic filling device is used in production of medical alcohol essence silk floss

Technical Field

The utility model relates to the technical field of medical alcohol cotton, in particular to an automatic filling device for producing medical alcohol cotton.

Background

The alcohol cotton is a sterilized cotton ball soaked with medical alcohol, and is mainly applied to various wound treatments;

the traditional medical alcohol cotton is generally in a bag type, namely a sealed bag body is used for packaging, and alcohol can be guaranteed not to volatilize when the traditional medical alcohol cotton is not used, but the traditional bag type alcohol cotton generally has the defects of difficulty in setting, inconvenience in storage and small capacity, so that the modern medical alcohol cotton gradually replaces a bag type structure in a bottle type;

however, the existing bottle-type production process generally adopts protective measures for workers to wear, the medical cotton is manually plugged into the bottle body on the assembly line, and the subsequent workers fill the bottle with alcohol and finally carry the bottle into a packaging machine for bottle sealing; the traditional filling production mode has the serious problems of low production efficiency, poor process performance and sanitation.

Therefore, an automatic filling device for producing medical alcohol floss is provided.

SUMMERY OF THE UTILITY MODEL

In view of the above, embodiments of the present invention provide an automatic filling device for producing medical collodion to solve or alleviate technical problems in the prior art, and at least provide a useful choice;

the technical scheme of the embodiment of the utility model is realized as follows: an automatic filling device for producing medical alcohol floss comprises a workbench, a control console, a conveying mechanism and a filling mechanism, wherein the top of the workbench is fixedly connected with a rack, and the outer surface of the conveying mechanism is arranged inside the rack;

the conveying mechanism comprises a conveying belt, a groove disc, a boss and a cylinder;

the outer surface of the conveying belt is arranged at the top of the workbench and is responsible for conveying the bottle bodies; the outer surface of the groove disc is rotatably connected to the top of the workbench, and the outer surface of the boss is rotatably connected to the top of the workbench;

the filling mechanism is arranged in the rack and comprises an extruder, at least two servo electric cylinders, a material storage box for storing medical alcohol and a delivery pump;

the surface mounting of extruder in the outside of frame, the surface mounting of servo electric jar in the outside of frame, hold the outside of workbin install in the outside of frame, the water inlet of delivery pump with hold the inside wall intercommunication of workbin.

As further preferable in the present technical solution: the top of workstation is installed the framework, the door body is installed to the front portion and the rear portion symmetry of going up the framework, the surface of going up the framework all is rabbeted glass.

As further preferable in the present technical solution: and the top of the inner side wall of the upper frame body is provided with a UV lamp.

As further preferable in the present technical solution: the outer surface of the groove disc is annularly provided with a groove for matching with the bottle body;

the central axes of the grooves at different positions of the groove disc are respectively overlapped with the central axis of the discharge port of the extruder, the central axis of the piston rod of the servo electric cylinder and the central axis of the water outlet of the delivery pump;

the conveying mechanism comprises a servo motor, a driving grooved wheel and a driven grooved wheel;

the output shaft of the servo motor is connected with the inner side wall of the driving grooved wheel, a pin shaft of the driving grooved wheel is matched with the annular grooves of the driven grooved wheel, the number of the annular grooves of the driven grooved wheel is the same as that of the grooves of the grooved disc, and the inner side wall of the driven grooved wheel is fixedly connected with the inner side wall of the grooved disc through a transmission shaft.

As further preferable in the present technical solution: and a rubber shaft sleeve is arranged on a piston rod of the servo electric cylinder, and the outer diameter of the rubber shaft sleeve is smaller than the inner diameter of the bottle mouth.

As further preferable in the present technical solution: the cylinder install in the bottom of boss, and the piston rod install with the tray of bottle looks adaptation and run through the surface of frid, the piston rod axis of cylinder with the delivery pump's delivery port axis overlaps each other.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, through mechanical linkage and mutual cooperation between the filling mechanism and the conveying mechanism, a series of full-set automatic production processes of bottle body conveying, bottle body position adjustment, medical cotton filling, medical cotton compaction and leveling, bottle body Y axis linear adjustment and medical alcohol filling can be completed in the actual use process, so that not only can high-efficiency production be guaranteed, but also the technological production can be effectively guaranteed, and the actual production requirements are greatly met;

the conveying mechanism takes intermittent motion among the grooved wheels as a core part, converts the rotation angle degree of the current grooved disc through the rotating speed output of the servo motor, and converts the starting time and the stopping time of different filling parts according to the rotation angle degree, and can realize automatic mechanical production without a precise sensing element, thereby effectively ensuring the operation reliability and the economic requirement among the mechanisms;

by the sealing structure of the upper frame body and the built-in UV lamp structure, the whole filling part can be ensured to be in a sterile environment in the production process, the production quality of products can be efficiently ensured in the actual production process, and the actual use requirement can be effectively met;

the whole system adopts a modular design, can be conveniently operated in installation, use and routine maintenance, simultaneously meets the requirements of cost and practicability, can realize large-scale batch production, and effectively meets the current actual use requirement.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments or technical descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of a perspective structure according to the present invention;

FIG. 2 is a schematic perspective view of another embodiment of the present invention;

FIG. 3 is a schematic view of a bottom perspective of the worktable of the present invention;

FIG. 4 is a perspective view of the transport mechanism and filling mechanism of the present invention;

FIG. 5 is a perspective view of another aspect of the transport mechanism and filling mechanism of the present invention;

FIG. 6 is a schematic perspective view of the enlarged view angle of area A of FIG. 5 according to the present invention;

FIG. 7 is a schematic perspective view of the grooved plate of the present invention;

fig. 8 is a schematic perspective view of the driving sheave and the driven sheave of the present invention.

Reference numerals: 1. a work table; 101. an upper frame body; 102. a UV lamp; 2. a console; 3. a frame; 4. a transport mechanism; 401. a conveyor belt; 402. a grooved disc; 403. a boss; 404. a servo motor; 405. a driving sheave; 406. a driven sheave; 407. a cylinder; 5. a filling mechanism; 501. an extruder; 502. a servo electric cylinder; 503. a material storage box; 504. a delivery pump.

Detailed Description

In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.

It should be noted that the terms "first", "second", "symmetrical", "array", and the like are used for descriptive and positional purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "symmetrical," etc., may explicitly or implicitly include one or more of that feature; similarly, where a feature is not limited in number to "two," "three," etc., it is noted that the feature likewise explicitly or implicitly includes one or more feature numbers;

in the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly; for example, the connection can be fixed, detachable or integrated; the connection may be mechanical, direct, welded, indirect via an intermediate medium, communication between two elements, or interaction between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art from the specification and drawings in combination with the specific situation.

Examples

Referring to fig. 1-8, the present invention provides a technical solution: an automatic filling device for producing medical alcohol floss comprises a workbench 1, a control console 2, a conveying mechanism 4 and a filling mechanism 5, wherein the top of the workbench 1 is fixedly connected with a rack 3, and the outer surface of the conveying mechanism 4 is arranged inside the rack 3;

as shown in fig. 4 to 5, the transport mechanism 4 includes a conveyor belt 401, a trough pan 402, a boss 403, and a cylinder 407;

the outer surface of the conveying belt 401 is arranged at the top of the workbench 1 and is responsible for conveying the bottle bodies; the outer surface of the groove disc 402 is rotatably connected to the top of the workbench 1, and the outer surface of the boss 403 is rotatably connected to the top of the workbench 1;

as shown in fig. 4-5, the filling mechanism 5 is installed inside the frame 3, and the filling mechanism 5 includes an extruder 501, at least two servo electric cylinders 502, a storage tank 503 storing medical alcohol, and a delivery pump 504;

the outer surface of the extruder 501 is arranged outside the frame 3, the outer surface of the servo electric cylinder 502 is arranged outside the frame 3, the outside of the storage tank 503 is arranged outside the frame 3, and the water inlet of the delivery pump 504 is communicated with the inner side wall of the storage tank 503.

In this embodiment, specifically: an upper frame body 101 is installed at the top of the workbench 1, door bodies are symmetrically installed at the front part and the rear part of the upper frame body 101, and glass is embedded in the outer surface of the upper frame body 101;

the upper frame body 101 is responsible for sealing the upper structure of the workbench 1, and external dust cannot influence the production quality of products during production.

In this embodiment, specifically: the top of the inner side wall of the upper frame body 101 is provided with a UV lamp 102;

through the sealing structure of the upper frame body 101 and the built-in UV lamp 102, the whole filling part can be ensured to be in a sterile environment in the production process, and the production quality of products can be efficiently ensured in the actual production process.

In this embodiment, specifically: a groove is annularly formed in the outer surface of the groove disc 402 and used for matching with the bottle body;

the central axes of the grooves at different positions of the groove disc 402 are respectively overlapped with the central axis of the discharge port of the extruder 501, the central axis of the piston rod of the servo electric cylinder 502 and the central axis of the water outlet of the delivery pump 504;

the transport mechanism 4 includes a servo motor 404, a driving sheave 405, and a driven sheave 406;

an output shaft of the servo motor 404 is connected with the inner side wall of the driving grooved pulley 405, a pin shaft of the driving grooved pulley 405 is matched with the annular grooves of the driven grooved pulley 406, the number of the annular grooves of the driven grooved pulley 406 is the same as that of the grooves of the grooved disc 402, and the inner side wall of the driven grooved pulley 406 is fixedly connected with the inner side wall of the grooved disc 402 through a transmission shaft;

in the process that the servo motor 404 drives the driving sheave 405 to rotate, the pin shaft of the driving sheave 405 is continuously matched with the driven sheave 406 to realize intermittent motion, the rotation angle degree of the current fluted disc 402 is converted through the rotation speed output of the servo motor 404, the time for starting and stopping different filling parts can be converted according to the rotation angle degree, and automatic mechanical production can be realized without a precise sensing element.

In this embodiment, specifically: a piston rod of the servo electric cylinder 502 is provided with a rubber shaft sleeve, and the outer diameter of the rubber shaft sleeve is smaller than the inner diameter of the bottle mouth;

the piston rod of the servo electric cylinder 502 is responsible for flexibly compacting and leveling the medical cotton through the rubber shaft sleeve.

In this embodiment, specifically: the air cylinder 407 is mounted at the bottom of the boss 403, a tray matched with the bottle body is mounted on a piston rod of the air cylinder 407, the piston rod penetrates through the outer surface of the groove disc 402, and a central axis of the piston rod of the air cylinder 407 and a central axis of a water outlet of the delivery pump 504 are overlapped;

the piston rod of the cylinder 407 drives the bottle body to lift through the tray, so that the bottle opening of the bottle body is matched with the water outlet of the delivery pump 504, and the infusion of medical alcohol is assisted.

In this embodiment, specifically: all electrical components of the apparatus are controlled by a console 2.

In this embodiment, specifically: all electrical elements of the device are supplied with energy by commercial power, and a compressed gas cylinder is arranged in the workbench 1 and used for supplying energy to all pneumatic elements.

Working principle or structural principle: the bottle bodies are placed on a conveying belt 401 for transportation;

the groove disc 402 realizes the fit type intermittent transmission due to the intermittent motion between the driving grooved pulley 405 and the driven grooved pulley 406, when the bottle body runs to the groove disc 402, the groove disc 402 influenced by the intermittent motion can drive the bottle body to be dragged onto the boss 403 through the groove structure;

converting the current rotation angle of the grooved disc 402 according to the current rotation speed of the servo motor 404, and operating the filling mechanism 5 along with the continuous intermittent rotation of the grooved disc 402;

in the filling mechanism 5, the extruder 501 firstly extrudes medical cotton out of a corresponding volume and cuts the medical cotton, and the medical cotton falls into the bottle body; then, the medical cotton is compacted and leveled by the piston rod strokes of the two groups of servo electric cylinders 502; then the cylinder 407 is started to push the bottle bodies to ascend and is matched with the water outlet of the conveying pump 504, and the cylinder 407 is reset after the conveying pump 504 fills the medical alcohol in the bottle bodies of the storage box 503, and the conveying belt 401 is reset along with the continuous intermittent rotation of the groove disc 402.

The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive various changes or substitutions within the technical scope of the present invention, and these should be covered by the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims

1. The utility model provides a production of medical alcohol floss is with automatic filling device, includes workstation (1), control cabinet (2), transport mechanism (4) and filling mechanism (5), its characterized in that: the top of the workbench (1) is fixedly connected with a rack (3), and the outer surface of the conveying mechanism (4) is arranged in the rack (3);

the conveying mechanism (4) comprises a conveying belt (401), a groove disc (402), a boss (403) and a cylinder (407);

the outer surface of the conveying belt (401) is arranged at the top of the workbench (1) and is responsible for conveying the bottle bodies; the outer surface of the groove disc (402) is rotatably connected to the top of the workbench (1), and the outer surface of the boss (403) is rotatably connected to the top of the workbench (1);

the filling mechanism (5) is arranged inside the rack (3), and the filling mechanism (5) comprises an extruder (501), at least two servo electric cylinders (502), a material storage tank (503) for storing medical alcohol and a delivery pump (504);

the outer surface of extruder (501) install in the outside of frame (3), the outer surface of servo electric cylinder (502) install in the outside of frame (3), hold the outside of workbin (503) install in the outside of frame (3), the water inlet of delivery pump (504) with hold the inside wall intercommunication of workbin (503).

2. The automatic filling device for producing medical alcohol floss as claimed in claim 1, wherein: the top of workstation (1) is installed frame (101), the door body is installed to the front portion and the rear portion symmetry of going up frame (101), the surface of going up frame (101) all scarf joint has glass.

3. The automatic filling device for producing medical alcohol floss as claimed in claim 2, wherein: and a UV lamp (102) is arranged at the top of the inner side wall of the upper frame body (101).

4. The automatic filling device for producing medical alcohol floss as claimed in claim 1, wherein: a groove is annularly formed in the outer surface of the groove disc (402) and used for being matched with the bottle body;

the central axes of the grooves at different positions of the groove disc (402) are respectively overlapped with the central axis of a discharge port of the extruder (501), the central axis of a piston rod of the servo electric cylinder (502) and the central axis of a water outlet of the delivery pump (504);

the conveying mechanism (4) comprises a servo motor (404), a driving sheave (405) and a driven sheave (406);

the output shaft of the servo motor (404) is connected with the inner side wall of the driving sheave (405), a pin shaft of the driving sheave (405) is matched with the annular wheel groove of the driven sheave (406), the number of the annular wheel grooves of the driven sheave (406) is the same as that of the grooves of the grooved disc (402), and the inner side wall of the driven sheave (406) is fixedly connected with the inner side wall of the grooved disc (402) through a transmission shaft.

5. The automatic filling device for producing medical alcohol floss as claimed in claim 1, wherein: and a piston rod of the servo electric cylinder (502) is provided with a rubber shaft sleeve, and the outer diameter of the rubber shaft sleeve is smaller than the inner diameter of the bottle mouth.

6. The automatic filling device for producing medical alcohol floss as claimed in claim 1, wherein: the air cylinder (407) is mounted at the bottom of the boss (403), a tray matched with the bottle body is mounted on a piston rod of the air cylinder (407), the piston rod penetrates through the outer surface of the groove disc (402), and a central axis of the piston rod of the air cylinder (407) is overlapped with a central axis of a water outlet of the delivery pump (504).