CN215354930U

CN215354930U - Pre-cleaning device for enameled wire machining

Info

Publication number: CN215354930U
Application number: CN202120549229.6U
Authority: CN
Inventors: 段希富
Original assignee: Weihui Yunbo Enameled Wire Co ltd
Current assignee: Weihui Yunbo Enameled Wire Co ltd
Priority date: 2021-03-17
Filing date: 2021-03-17
Publication date: 2021-12-31
Anticipated expiration: 2031-03-17

Abstract

The utility model discloses a pre-cleaning device for processing an enameled wire, which comprises a working box body and a cleaning mechanism, wherein the working box body comprises: the upper end is open structure, the diapire middle part of the work box is equipped with the baffle, the mounting hole of work box left end upside rotates and is connected with feeding wire post, inner wall left end downside rotates and is connected with the turn wire post around the work box, inner wall middle part upper end rotates and is connected with the transit wire post around the work box, the transit wire post is located the upside of baffle, the mounting hole of work box right-hand member upside rotates and is connected with ejection of compact wire post, the diapire right-hand member of the work box is equipped with the slope, the slope bottom department on slope is linked together with the delivery port of work box right flank lower extreme, this precleaning device that enameled wire processing was used, reduce the input of manpower resources, improve the production quality of enameled wire, improve clear effect, avoid the influence to follow-up production process, improve the quality of production.

Description

Pre-cleaning device for enameled wire machining

Technical Field

The utility model relates to the technical field of enameled wire processing, in particular to a pre-cleaning device for enameled wire processing.

Background

The enameled wire is a metal wire which is used for winding an electromagnetic coil and takes insulating paint as an insulating coating, is also called an electromagnetic wire, is a main variety of the winding wire and consists of a conductor and an insulating layer, a bare wire is annealed and softened and then is subjected to repeated painting and baking, but a product which meets the standard requirement and the requirement of a customer is not easy to produce, and is influenced by the factors such as raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical property, chemical property, electrical property and thermal property, and the production of the enameled wires mainly comprises the following processes: the method comprises the steps of paying off → annealing → painting → baking → cooling → lubricating → taking up, wherein before the annealing process is carried out on the enameled wire, the raw material needs to be pre-cleaned, stains on the surface of the raw material are taken out, the influence on subsequent production is avoided, and the production quality is improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects in the prior art, provides a pre-cleaning device for processing an enameled wire, cleans the surfaces of raw materials more comprehensively, improves the cleaning effect, improves the production quality, and can effectively solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a pre-cleaning device for processing an enameled wire comprises a working box body and a cleaning mechanism;

the working box body: the upper end of the working box body is of an open structure, a partition plate is arranged in the middle of the bottom wall of the working box body, a feeding wire column is rotatably connected in a mounting hole on the upper side of the left end of the working box body, steering wire columns are rotatably connected to the lower sides of the left ends of the front and rear inner walls of the working box body, a transit wire column is rotatably connected to the upper ends of the middle parts of the front and rear inner walls of the working box body, the transit wire column is positioned on the upper side of the partition plate, a discharging wire column is rotatably connected in a mounting hole on the upper side of the right end of the working box body, a slope is arranged at the right end of the bottom wall of the working box body, and the bottom of the slope is communicated with a water outlet at the lower end of the right side face of the working box body;

cleaning the mechanism: the right ends of the working box bodies are symmetrically arranged;

wherein: still include control switch, control switch sets up in the front surface middle part of work box, and control switch's input electricity is connected in external power source, conveniently cleans the spot, reduces manpower resources's input, makes the enameled wire outward appearance of production more pleasing to the eye, improves the production quality of enameled wire, carries out more comprehensive cleanness to the surface of raw materials, improves clear effect, avoids the influence to follow-up production process, improves the quality of production.

Further, clean mechanism includes spacing dish, spring, traveller and connecting plate, the spring symmetry sets up in the front and back surface right-hand member of work box, and the traveller is sliding connection respectively in the slide opening of surface right-hand member homonymy around the work box, and the relative medial surface of traveller all is equipped with the connecting plate, and the connecting plate all is located the inside of work box, and the outer end of traveller passes the spring inside of homonymy respectively and is equipped with spacing dish, the relative medial surface of spacing dish with respectively with the spring outer end fixed connection of homonymy, make the relative medial surface of abrasive paper closely laminate with the raw materials surface, clean the raw materials.

Further, clean mechanism still includes gear, rotary column, rotor plate, regulating plate, sponge and abrasive paper, the regulating plate rotates respectively and connects in the relative medial surface of connecting plate, the relative medial surface of regulating plate all is equipped with the sponge, the relative medial surface of sponge all is equipped with abrasive paper, gear symmetry rotates and connects in the side of controlling of connecting plate, both ends all rotate about two gears of homonymy deviate from the lateral surface mutually and are connected with the rotary column, the rotary column length of upside is the half of rotary column length of downside, the outer end of rotary column all is equipped with the rotor plate, the relative medial surface of rotor plate rotates through the front and back surface of pivot and regulating plate respectively and is connected, adjust abrasive paper's inclination, make clear more comprehensive, improve clear effect.

Further, clean mechanism still includes motor, semi-gear, torsion spring and spliced pole, the motor sets up respectively in the left surface of connecting plate, the output shaft right-hand member of motor passes the connecting plate through-hole of homonymy respectively and is equipped with semi-gear, semi-gear is connected with the adjacent gear engagement in right side respectively, the spliced pole rotates respectively to be connected in the inside spout of connecting plate, both ends are respectively with the relative medial surface centre of a circle department fixed connection of gear of homonymy around the spliced pole, the extrados face of spliced pole all is equipped with torsion spring, torsion spring's the other end respectively with the inside spout fixed connection of connecting plate of homonymy, the input electricity of motor is connected in control switch's output, realize reciprocating motion, the efficiency of production is improved.

Further, the front surface right-hand member of work box is equipped with the inlet channel, and the front end and the outside high pressure water supply of inlet channel communicate, and the upper surface right-hand member of work box is equipped with the water pipe, and the lower extreme and the inlet channel of water pipe are linked together, and the delivery port department of water pipe is equipped with the shower nozzle, washes the raw materials of clean completion, improves clear quality.

Compared with the prior art, the utility model has the beneficial effects that: this cleaning device in advance of enameled wire processing usefulness has following benefit:

1. raw materials penetrate from the upper end of a feeding wire column, respectively pass through the lower end of a steering wire column, the upper end of a transit wire column and the middle parts of two pieces of abrasive paper, then penetrate out from the upper end of a discharging wire column, and finally are fixedly connected with an external traction device, under the action of the elastic force of a spring, the two pieces of abrasive paper are attached to the outer arc surface of the raw materials, the external traction device is started, the raw materials are pulled to move rightwards, the raw materials are soaked by cleaning liquid firstly, the adsorption force of stains on the surface of the raw materials is reduced, then the raw materials slide between the two pieces of abrasive paper, friction is generated between the raw materials, the stains on the surface of the raw materials are removed, finally, high-pressure water outside is sprayed out of a spray head through a water pipe, the cleaning liquid remaining on the surface of the raw materials is washed, the raw materials are pre-cleaned, the stains are conveniently cleaned, the investment of human resources is reduced, and the appearance of the produced enameled wires is more attractive, the production quality of the enameled wire is improved.

2. Through control switch starter motor, the output shaft of motor drives the semi-gear rotatory, gear engagement through semi-gear and right side is connected, make the rotatory half of the gear circle on right side, under the connection of spliced pole, make left gear synchronous rotation half of the circle, make the commentaries on classics board of upside remove backward, the commentaries on classics board of downside removes forward, the regulating plate drives abrasive paper and inclines, the abrasive paper inclination of rear side is opposite with the abrasive paper inclination of front side, under the effect of spring, make the relative medial surface of abrasive paper laminate with the surface of raw materials all the time, then under torsion spring's spring action, make the spliced pole drive gear and abrasive paper reset, realize reciprocating motion, carry out more comprehensive cleanness to the surface of raw materials, improve clear effect, avoid the influence to follow-up production process, the quality of improving production.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the work box of the present invention;

FIG. 3 is a schematic view of the cleaning mechanism of the present invention;

FIG. 4 is an enlarged schematic view of the structure at A of the present invention.

In the figure: 1 working box body, 2 partition boards, 3 feeding wire guiding columns, 4 turning wire guiding columns, 5 transferring wire guiding columns, 6 discharging wire guiding columns, 7 cleaning mechanisms, 701 limiting discs, 702 springs, 703 sliding columns, 704 motors, 705 half gears, 706 gears, 707 rotating columns, 708 rotating plates, 709 torsion springs, 710 connecting columns, 711 connecting plates, 712 adjusting plates, 713 sponges, 714 sand paper, 8 water pipes, 9 water inlet pipelines, 10 spray heads, 11 control switches and 12 slopes.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a pre-cleaning device for processing an enameled wire comprises a working box body 1 and a cleaning mechanism 7;

the working box body 1: the upper end of the bottom wall of the working box body 1 is of an open structure, so that raw materials can be conveniently penetrated, the middle part of the bottom wall of the working box body 1 is provided with a partition plate 2, so that cleaning liquid can be conveniently led in, a feeding wire column 3 is rotatably connected in a mounting hole at the upper side of the left end of the working box body 1 and supports the penetration of the raw materials, a steering wire column 4 is rotatably connected at the lower side of the left end of the front and rear inner walls of the working box body 1 and supports the invasion of the raw materials into inclined liquid, a transit wire column 5 is rotatably connected at the upper end of the middle part of the front and rear inner walls of the working box body 1 and supports the cleaning of the raw materials, the transit wire column 5 is positioned at the upper side of the partition plate 2, a discharging wire column 6 is rotatably connected in the mounting hole at the upper side of the right end of the working box body 1 and supports the discharging of the raw materials, a slope 12 is arranged at the right end of the bottom wall of the slope 12 and is communicated with a water outlet at the lower end of the right side surface of the working box body 1, so that waste water produced in the cleaning process can be conveniently discharged, a water inlet pipeline 9 is arranged at the right end of the front surface of the working box body 1, the front end of the water inlet pipeline 9 is communicated with an external high-pressure water source, a water pipe 8 is arranged at the right end of the upper surface of the working box body 1, the lower end of the water pipe 8 is communicated with the water inlet pipeline 9, a spray head 10 is arranged at a water outlet of the water pipe 8, the cleaned raw materials are washed, and residual cleaning liquid and stains on the surface of the raw materials are taken out;

the cleaning mechanism 7: the cleaning mechanism 7 comprises a limiting disc 701, springs 702, sliding columns 703 and connecting plates 711, the springs 702 are symmetrically arranged at the right ends of the front and rear surfaces of the working box body 1, the sliding columns 703 are respectively and slidably connected in sliding holes on the same side of the right ends of the front and rear surfaces of the working box body 1, the connecting plates 711 are arranged on the opposite inner sides of the sliding columns 703, the connecting plates 711 are all positioned in the working box body 1, the outer ends of the sliding columns 703 respectively penetrate through the springs 702 on the same side and are provided with the limiting disc 701, the opposite inner sides of the limiting discs 701 are fixedly connected with the outer ends of the springs 702 on the same side, the cleaning mechanism 7 further comprises a gear 706, a rotating column 707, a rotating plate 708, an adjusting plate 712, a sponge 713 and sand paper 714, the adjusting plate 712 is respectively and rotatably connected to the opposite inner sides of the connecting plates 711, the opposite inner sides of the adjusting plate 712 are provided with sponges 713, the gear 706 is symmetrically and rotatably connected to the left side surface and the right side surface of the connecting plate 711, the upper end and the lower end of the two gears 706 on the same side, which are opposite to the outer side surface, are rotatably connected with the rotating columns 707, the length of the rotating column 707 on the upper side is one half of the length of the rotating column 707 on the lower side, the outer ends of the rotating columns 707 are respectively provided with a rotating plate 708, the opposite inner side surfaces of the rotating plates 708 are respectively and rotatably connected with the front surface and the rear surface of the adjusting plate 712 through rotating shafts, the cleaning mechanism 7 further comprises a motor 704, a half gear 705, a torsion spring 709 and a connecting column 710, the motor 704 is respectively arranged on the left side surface of the connecting plate 711, the right end of the output shaft of the motor 704 respectively penetrates through the through holes of the connecting plate 711 on the same side and is provided with the half gear 705, the half gear 705 is respectively and rotatably connected with the sliding grooves in the connecting column 710, the front end and the rear end of the connecting column 710 are respectively and fixedly connected with the centers of the opposite inner side surfaces of the gear 706 on the same side, the outer arc surfaces of the connecting columns 710 are all provided with torsion springs 709, the other ends of the torsion springs 709 are respectively fixedly connected with the inner chutes of the connecting plates 711 on the same side, the input end of the motor 704 is electrically connected with the output end of the control switch 11, the motor 704 is started through the control switch 11, the output shaft of the motor 704 drives the half gear 705 to rotate, the half gear 705 is meshed with the gear 706 on the right side through the half gear 705, the gear 706 on the right side rotates for half a circle, the gear 706 on the left side synchronously rotates for half a circle under the connection of the connecting columns 710, the rotating plate 708 on the upper side moves backwards, the rotating plate 708 on the lower side moves forwards, the adjusting plate 712 drives the sand paper 714 to incline, the inclination angle of the sand paper 714 on the rear side is opposite to that of the sand paper 714 on the front side, the opposite inner side surfaces of the sand paper 714 are always attached to the surface of the raw material under the action of the springs 702, then, the connecting columns 710 drive the gear 706 and the sand paper 714 to reset under the action of the elasticity of the torsion springs 709, the reciprocating motion is realized, the surface of the raw material is more comprehensively cleaned, the cleaning effect is improved, and the arrangement of the sponge 713 can enable the sand paper 714 to be more tightly attached to the surface of the raw material;

wherein: the cleaning device further comprises a control switch 11, the control switch 11 is arranged in the middle of the front surface of the working box body 1, and the input end of the control switch 11 is electrically connected to an external power supply to control the starting and stopping of the cleaning mechanism 7.

When in use: fixing the whole device on a plane, introducing cleaning solution into the left end inside the work box body 1, pulling the limiting disc 701 outwards, allowing raw materials to penetrate from the upper end of the feeding wire column 3, respectively pass through the lower end of the steering wire column 4, the upper end of the transit wire column 5 and the middle parts of the two abrasive papers 714, then pass through the upper end of the discharging wire column 6, and finally fixedly connected with an external traction device, allowing the limiting disc 701 and the sliding column 703 to slide towards the middle position under the action of the elastic force of the spring 702, allowing the two abrasive papers 714 to be attached to the outer arc surface of the raw materials, starting the external traction device, pulling the raw materials to move rightwards, allowing the raw materials to be soaked by the cleaning solution, reducing the adsorption force of stains on the surface of the raw materials, facilitating cleaning of the stains, allowing the raw materials to slide between the two abrasive papers 714 to generate friction with the 714, removing the stains on the surface of the raw materials, and finally spraying external high-pressure water from the spray nozzle 10 through the water pipe 8, washing the residual cleaning solution on the surface of the raw material to finish the pre-cleaning of the raw material, in the process of removing stains on the surface of the raw material, starting a motor 704 through a control switch 11, driving a half gear 705 to rotate by an output shaft of the motor 704, meshing and connecting the half gear 705 with a right gear 706 through the half gear 705, enabling the right gear 706 to rotate for half a turn, synchronously rotating the left gear 706 for half a turn under the connection of a connecting column 710, enabling a rotating plate 708 on the upper side to move backwards, enabling the rotating plate 708 on the lower side to move forwards, driving a sand paper 714 to incline by an adjusting plate 712, enabling the inclination angle of the back sand paper 714 to be opposite to that of the front sand paper 714, enabling the opposite inner side surface of the sand paper 714 to be always attached to the surface of the raw material under the action of a spring 702, enabling the connecting column 710 to drive the gear 706 and the sand paper 714 to reset under the elastic force of a torsion spring 709, realizing reciprocating motion, and cleaning the surface of the raw material more comprehensively, and simultaneously improves the cleaning effect.

It should be noted that the motor 704 disclosed in this embodiment may be a motor of model D08LD40-48A-30S manufactured by the company "c", n.m., guang, and the control switch 11 is provided with a switch button corresponding to the motor 704 for controlling the switching operation thereof.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a pre-cleaning device of enameled wire processing usefulness which characterized in that: comprises a working box body (1) and a cleaning mechanism (7);

working box (1): the upper end of the working box body is of an open structure, a partition plate (2) is arranged in the middle of the bottom wall of the working box body (1), a feeding wire column (3) is rotatably connected in a mounting hole on the upper side of the left end of the working box body (1), a steering wire column (4) is rotatably connected on the lower side of the left end of the front inner wall and the lower side of the rear inner wall of the working box body (1), a transit wire column (5) is rotatably connected at the upper end of the middle of the front inner wall and the rear inner wall of the working box body (1), the transit wire column (5) is positioned on the upper side of the partition plate (2), a discharging wire column (6) is rotatably connected in the mounting hole on the upper side of the right end of the working box body (1), a slope (12) is arranged at the right end of the bottom wall of the working box body (1), and the slope bottom of the slope (12) is communicated with a water outlet at the lower end of the right side surface of the working box body (1);

cleaning mechanism (7): the right ends of the working box bodies (1) are symmetrically arranged;

wherein: the power supply device is characterized by further comprising a control switch (11), wherein the control switch (11) is arranged in the middle of the front surface of the working box body (1), and the input end of the control switch (11) is electrically connected with an external power supply.

2. The pre-cleaning device for processing the enameled wire according to claim 1, characterized in that: clean mechanism (7) are including spacing dish (701), spring (702), traveller (703) and connecting plate (711), spring (702) symmetry sets up in the front and back surface right-hand member of work box (1), traveller (703) sliding connection respectively in the slide-hole of work box (1) front and back surface right-hand member homonymy, the relative medial surface of traveller (703) all is equipped with connecting plate (711), connecting plate (711) all are located the inside of work box (1), the outer end of traveller (703) passes spring (702) inside and be equipped with spacing dish (701) of homonymy respectively, the relative medial surface of spacing dish (701) and respectively with spring (702) outer end fixed connection of homonymy.

3. The pre-cleaning device for processing the enameled wire according to claim 2, characterized in that: cleaning mechanism (7) still include gear (706), rotary column (707), change board (708), regulating plate (712), sponge (713) and abrasive paper (714), regulating plate (712) rotates respectively and connects in the relative medial surface of connecting plate (711), the relative medial surface of regulating plate (712) all is equipped with sponge (713), the relative medial surface of sponge (713) all is equipped with abrasive paper (714), gear (706) symmetry rotation connects in the side of controlling of connecting plate (711), two gear (706) of homonymy are all rotated from the lateral surface about the lateral surface is gone up and is connected with rotary column (707), rotary column (707) length of upside is the half of rotary column (707) length of downside, the outer end of rotary column (707) all is equipped with rotary plate (708), the relative medial surface of rotary plate (708) rotates through the front and back surface of pivot with regulating plate (712) respectively and is connected.

4. A pre-cleaning apparatus for processing an enameled wire according to claim 3, characterized in that: the cleaning mechanism (7) also comprises a motor (704), a half gear (705), a torsion spring (709) and a connecting column (710), the motor (704) is arranged on the left side face of the connecting plate (711) respectively, the right end of an output shaft of the motor (704) penetrates through a through hole of the connecting plate (711) on the same side and is provided with a half gear (705), the half gear (705) is meshed with a gear (706) adjacent to the right side respectively, the connecting column (710) is connected in a sliding groove inside the connecting plate (711) in a rotating mode respectively, the front end and the rear end of the connecting column (710) are fixedly connected with the circle center of the inner side face opposite to the gear (706) on the same side respectively, torsion springs (709) are arranged on the outer arc face of the connecting column (710), the other ends of the torsion springs (709) are fixedly connected with the sliding groove inside the connecting plate (711) on the same side respectively, and the input end of the motor (704) is electrically connected with the output end of the control switch (11).

5. The pre-cleaning device for processing the enameled wire according to claim 1, characterized in that: the water-saving spray gun is characterized in that a water inlet pipeline (9) is arranged at the right end of the front surface of the working box body (1), the front end of the water inlet pipeline (9) is communicated with an external high-pressure water source, a water pipe (8) is arranged at the right end of the upper surface of the working box body (1), the lower end of the water pipe (8) is communicated with the water inlet pipeline (9), and a spray head (10) is arranged at the water outlet of the water pipe (8).