CN215352613U

CN215352613U - Automobile parts electrophoresis application exhaust treatment system

Info

Publication number: CN215352613U
Application number: CN202121821338.5U
Authority: CN
Inventors: 张哲嘉
Original assignee: Wuhan Ruiyi Automotive Parts Co ltd
Current assignee: Wuhan Ruiyi Automotive Parts Co ltd
Priority date: 2021-08-05
Filing date: 2021-08-05
Publication date: 2021-12-31
Anticipated expiration: 2031-08-05

Abstract

The utility model discloses an automobile part electrophoretic coating waste gas treatment system which comprises a filter box, wherein slide rails are connected to the front and the rear of the bottom end of the filter box in a sliding manner, the left and the right sides of the top end of the filter box are fixedly connected to the bottom end of a hydraulic cylinder, the driving ends of the hydraulic cylinder are respectively fixedly connected to the left and the right sides of the bottom end of a decomposition box, the top end of the decomposition box is rotatably connected to one end of an air inlet pipe, the other end of the air inlet pipe is fixedly connected with a wide mouth mask, the left side of the bottom end of the air inlet pipe is fixedly connected to one end of a support frame, the other end of the support frame is fixedly connected with a rotating ring, and the rotating ring is rotatably connected above the outer diameter of the decomposition box. According to the utility model, the hydraulic cylinder drives the decomposition box to lift, the position and the working angle of the whole device can be adjusted through the rotating ring and the sliding rail, multi-station waste gas treatment is facilitated, waste gas is decomposed through the decomposition box and then filtered by the filter box, so that the waste gas is fully purified, and the device is worthy of great popularization.

Description

Automobile parts electrophoresis application exhaust treatment system

Technical Field

The utility model relates to the technical field of waste gas treatment, in particular to an electrophoretic coating waste gas treatment system for automobile parts.

Background

The electrophoretic coating is a special coating forming method developed in the last 30 years, is a construction process which has the most practical significance for water-based paint, has the characteristics of water solubility, no toxicity, easy automation control and the like, is rapidly and widely applied to industries such as automobiles, building materials, hardware, household appliances and the like, and in the electrophoretic coating process, oil-based paint or water-based paint can generate VOC waste gas when the surface of a product is coated, meanwhile, the waste gas generated by heating in an electrophoretic drying chamber has strong pungent smell, not only can have great influence on the surrounding environment, but also can harm the health of workers, so that the state requires enterprises to install waste gas treatment equipment to treat the waste gas.

Chinese patent document CN212999090U discloses a coating exhaust gas treatment system, which comprises a filter for adsorbing dust particles in exhaust gas, a rotating wheel for separating and concentrating organic exhaust gas in the exhaust gas, a regenerative oxidation furnace for combusting the organic exhaust gas, a heat exchanger connected to the regenerative oxidation furnace and an exhaust pipe, wherein the heat exchanger is connected to the rotating wheel so that the heat exchanger exchanges heat with the combusted gas to supply energy to the rotating wheel; the rotating wheel and the regenerative oxidation furnace are both connected with an exhaust pipe. Harmful components in the waste gas are effectively removed, the treated gas meets the emission standard, and the atmospheric environment is not polluted. Meanwhile, the heat exchanger can utilize heat generated by combustion as power of the rotating wheel, so that the energy consumption of a coating waste gas treatment system is reduced, the treatment cost of waste gas is reduced, but the heat exchanger is not flexible enough to be used when waste gas is generated by multi-station coating, the working angle of the device cannot be adjusted according to different stations, and the working area is greatly limited.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects in the prior art and provides an electrophoretic coating exhaust gas treatment system for automobile parts.

In order to achieve the purpose, the utility model adopts the following technical scheme: the automobile part electrophoretic coating waste gas treatment system comprises a filter box, slide rails are connected with the front and the rear of the bottom end of the filter box in a sliding manner, the left and the right sides of the top end of the filter box are fixedly connected with the bottom end of a hydraulic cylinder, the driving ends of the hydraulic cylinder are respectively fixedly connected with the left and the right sides of the bottom end of a decomposition box, the inner wall of the bottom end of the decomposition box is fixedly connected with a motor, a plurality of ultraviolet emitters are uniformly and fixedly connected on the shaft body of a driving shaft of the motor, the left and the right sides of the inner wall of the top end of the decomposition box are fixedly connected with an ozone machine, the top end of the decomposition box is rotatably connected with one end of an air inlet pipe, the other end of the air inlet pipe is fixedly connected with a wide mouth mask, the left side of the bottom end of the air inlet pipe is fixedly connected with one end of a support frame, the other end of the support frame is fixedly connected with a rotating ring, the rotating ring is rotatably connected above the outer diameter of the decomposition box, and the right end of the filter box is fixedly connected with an air outlet pipe, decomposition case right-hand member below fixedly connected with air exhauster, the air exhauster output runs through the outlet duct and extends to inside the outlet duct.

As a further description of the above technical solution:

and a plurality of layers of activated carbon filter plates are arranged in the filter box.

As a further description of the above technical solution:

the middle part of the top end of the filter box is fixedly connected with one end of the telescopic pipe, and the other end of the telescopic pipe is fixedly connected with the decomposition box.

As a further description of the above technical solution:

and a centrifugal fan box is arranged in the middle of the air inlet pipe body.

As a further description of the above technical solution:

the motor shell is provided with an anti-oxidation coating.

As a further description of the above technical solution:

and a gas detector is fixedly connected to the lower part of the inner wall of the right end of the gas outlet pipe corresponding to the output end of the exhaust fan.

As a further description of the above technical solution:

the middle part of the front end of the decomposition box is fixedly connected with a control panel.

As a further description of the above technical solution:

and a sealing ring is arranged at the joint of the decomposition box and the air inlet pipe.

The utility model has the following beneficial effects:

1. according to the utility model, the specific position of the station needing to process waste gas is determined, the filter box is pushed to slide on the slide rail to adjust the position, the hydraulic cylinder drives the decomposition box to lift, the height of the air inlet pipe is adjusted, and the angle of the air inlet pipe is adjusted by rotating the rotary ring, so that the wide-mouth cover can accurately align to the position of the station, the use is more flexible, the absorption efficiency of the waste gas is greatly improved, and the problem that the waste gas which cannot be absorbed can not be diffused to the working environment is avoided.

2. In the utility model, waste gas is sucked into the decomposition box through the centrifugal fan box of the air inlet pipe, the motor drives the ultraviolet emitter to rotate, so that the ultraviolet emitter can uniformly emit high-energy ultraviolet rays to crack the waste gas into pollutant molecules, the pollutant molecules are oxidized into harmless or low-harmful compounds through the ozone machine, the oxidized waste gas is filtered and purified through the multilayer activated carbon filter plates through the exhaust fan and then is discharged from the air outlet pipe, the discharged gas is monitored in real time through the gas detector, the waste gas purification effect is obvious, the environment is protected from being polluted, and the device is worthy of great popularization.

Drawings

FIG. 1 is a perspective view of an electrocoating exhaust treatment system for automotive parts in accordance with the present invention;

FIG. 2 is a schematic diagram of the internal structure of the electrophoretic coating exhaust gas treatment system for automobile parts according to the present invention;

fig. 3 is a partial structural schematic diagram of an electrophoretic coating exhaust gas treatment system for automobile parts according to the present invention.

Illustration of the drawings:

1. a filter box; 2. a hydraulic cylinder; 3. a decomposition box; 4. a support frame; 5. wide mouth mask; 6. an air inlet pipe; 7. a centrifugal fan box; 8. a seal ring; 9. an ultraviolet emitter; 10. an ozone machine; 11. a motor; 12. an air outlet pipe; 13. a telescopic pipe; 14. rotating the ring; 15. an exhaust fan; 16. a gas detector; 17. a slide rail; 18. an active carbon filter plate; 19. a control panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-3, one embodiment of the present invention is provided: the automobile part electrophoretic coating waste gas treatment system comprises a filter box 1, slide rails 17 are respectively connected in front of and behind the bottom end of the filter box 1 in a sliding manner, the filter box 1 is pushed to slide on the slide rails 17 for position adjustment, the left side and the right side of the top end of the filter box 1 are respectively fixedly connected to the bottom end of a hydraulic cylinder 2, the driving ends of the hydraulic cylinders 2 are respectively fixedly connected to the left side and the right side of the bottom end of a decomposition box 3, a motor 11 is fixedly connected to the inner wall of the bottom end of the decomposition box 3, a plurality of ultraviolet emitters 9 are uniformly and fixedly connected to the shaft body of the driving shaft of the motor 11, an ozone machine 10 is fixedly connected to the left side and the right side of the inner wall of the top end of the decomposition box 3, the decomposition box 3 is driven to lift by the hydraulic cylinder 2, a wide mouth mask 5 is fixedly connected to the other end of a height air inlet pipe 6 for adjusting the air inlet pipe 6, and the left side of the bottom end of the air inlet pipe 6 is fixedly connected to one end of a support frame 4, other end fixedly connected with swivel 14 of support frame 4, swivel 14 rotates the external diameter top of connecting at decomposition box 3, through rotating swivel 14, the angle of adjustment intake pipe 6, make wide-mouth cover 5 can the position of accurate alignment station, 1 right-hand member fixedly connected with outlet duct 12 of rose box, 3 right-hand member below fixedly connected with air exhauster 15 of decomposition box, 15 output ends of air exhauster run through outlet duct 12 and extend to inside 12 outlet ducts, waste gas is inhaled decomposition box 3 through the centrifugal fan case 7 of intake pipe 6, it rotates to drive ultraviolet emitter 9 through motor 11, make ultraviolet emitter 9 can transmit the high energy ultraviolet ray uniformly with waste gas schizolysis into pollutant molecule, become harmless or low harmful compound with pollutant molecule oxidation through ozone machine 10.

The inside of the filter box 1 is provided with a plurality of layers of activated carbon filter plates 18, the middle part of the top end of the filter box 1 is fixedly connected with one end of a telescopic pipe 13, the other end of the telescopic pipe 13 is fixedly connected with the decomposition box 3, the height position of the decomposition box 3 is convenient to adjust, the middle part of a pipe body of an air inlet pipe 6 is provided with a centrifugal fan box 7, a casing of a motor 11 is provided with an antioxidant coating, the oxidation resistance of the motor 11 is improved, the service life of the motor 11 is prolonged, a gas detector 16 is fixedly connected below the inner wall of the right end of an air outlet pipe 12 corresponding to the output end of an exhaust fan 15, oxidized waste gas is filtered and purified by the exhaust fan 15 through the plurality of layers of activated carbon filter plates 18 and then is discharged from the air outlet pipe 12, the discharged gas is monitored in real time by the gas detector 16, the machine is timely overhauled when the gas is found to be abnormal, the middle part of the front end of the decomposition box 3 is fixedly connected with a control panel 19, which is convenient to control the machine inside the decomposition box 3 to work, the junction of the decomposition box 3 and the air inlet pipe 6 is provided with a sealing ring 8, so that the sealing performance of the decomposition box 3 is improved.

The working principle is as follows: firstly, determining the specific position of a station needing to process waste gas, adjusting the position by pushing a filter box 1 to slide on a slide rail 17, driving a decomposition box 3 to lift through a hydraulic cylinder 2, adjusting the height of an air inlet pipe 6, adjusting the angle of the air inlet pipe 6 by rotating a rotary ring 14, enabling a wide-mouth cover 5 to accurately align to the position of the station, being more flexible to use, greatly improving the absorption efficiency of the waste gas, sucking the waste gas into the decomposition box 3 through a centrifugal fan box 7 of the air inlet pipe 6, driving an ultraviolet emitter 9 to rotate through a motor 11, enabling the ultraviolet emitter 9 to uniformly emit high-energy ultraviolet rays to crack the waste gas into pollutant molecules, oxidizing the pollutant molecules into harmless or low-harmful compounds through an ozone generator 10, filtering and purifying the oxidized waste gas through a multilayer exhaust fan activated carbon filter plate 18 through an exhaust fan 15, then discharging the waste gas from an air outlet pipe 12, and monitoring the discharged gas in real time through a gas detector 16, and (5) timely overhauling the machine when the gas is found to be abnormal.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the utility model.

Claims

1. Automobile parts electrophoresis application exhaust-gas treatment system, including rose box (1), its characterized in that: the utility model discloses a solar water heater, including rose box (1), filter tank (1), pneumatic cylinder (3), drive end, decomposition case (3), motor (11), ozone machine (10), decomposition case (3), filter tank (1), slide rail (17) are all sliding connection in bottom place ahead and rear, the equal fixed connection in pneumatic cylinder (2) bottom in filter tank (1) top left and right sides, pneumatic cylinder (2) drive end fixed connection is in the bottom left and right sides of decomposition case (3) respectively, decomposition case (3) bottom inner wall fixed connection has motor (11), even fixedly connected with a plurality of ultraviolet emitter (9) on the motor (11) drive shaft body, decomposition case (3) top inner wall left and right sides all fixedly connected with ozone machine (10), decomposition case (3) top rotates the one end of connecting in intake pipe (6), the other end fixedly connected with wide gauze mask (5) of intake pipe (6), intake pipe (6) bottom left side fixed connection is in the one end of support frame (4), the other end fixedly connected with swivel (14) of support frame (4), swivel (14) rotate to be connected in the external diameter top of decomposition tank (3), rose box (1) right-hand member fixedly connected with outlet duct (12), decomposition tank (3) right-hand member below fixedly connected with air exhauster (15), air exhauster (15) output runs through outlet duct (12) and extends to inside outlet duct (12).

2. The automotive part electrocoating exhaust gas treatment system of claim 1, wherein: the filter box (1) is internally provided with a plurality of layers of activated carbon filter plates (18).

3. The automotive part electrocoating exhaust gas treatment system of claim 1, wherein: the middle part of the top end of the filter box (1) is fixedly connected with one end of a telescopic pipe (13), and the other end of the telescopic pipe (13) is fixedly connected with the decomposition box (3).

4. The automotive part electrocoating exhaust gas treatment system of claim 1, wherein: and a centrifugal fan box (7) is arranged in the middle of the pipe body of the air inlet pipe (6).

5. The automotive part electrocoating exhaust gas treatment system of claim 1, wherein: the motor (11) shell is provided with an anti-oxidation coating.

6. The automotive part electrocoating exhaust gas treatment system of claim 1, wherein: and a gas detector (16) is fixedly connected to the lower part of the inner wall of the right end of the gas outlet pipe (12) corresponding to the output end of the exhaust fan (15).

7. The automotive part electrocoating exhaust gas treatment system of claim 1, wherein: the middle part of the front end of the decomposition box (3) is fixedly connected with a control panel (19).

8. The automotive part electrocoating exhaust gas treatment system of claim 1, wherein: a sealing ring (8) is arranged at the joint of the decomposition box (3) and the air inlet pipe (6).