CN215330907U - Bamboo-based composite structural board as wallboard or floor slab - Google Patents

Bamboo-based composite structural board as wallboard or floor slab Download PDF

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Publication number
CN215330907U
CN215330907U CN202121416722.7U CN202121416722U CN215330907U CN 215330907 U CN215330907 U CN 215330907U CN 202121416722 U CN202121416722 U CN 202121416722U CN 215330907 U CN215330907 U CN 215330907U
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bamboo
epoxy resin
longitudinal
ribs
panel
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卢国安
王东方
朱连腾
郝文亮
刘明辉
刘冶
杨涛
曾庆华
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Chongqing Taoyang Lvjian Technology Co ltd
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Chongqing Taoyang Lvjian Technology Co ltd
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Abstract

The utility model discloses a bamboo-based composite structural slab used as a wallboard or a floor slab, which is formed by an upper panel, a lower panel and a rib plate to form a space bamboo reinforcement framework and pouring an outer-wrapping cementing material, and the structure is as follows: the upper panel and the lower panel are formed by assembling longitudinal bamboo ribs, the butt joint positions of the longitudinal bamboo ribs are spaced at a certain distance, epoxy resin is poured to form epoxy resin sleeve type joints at the butt joint positions, and two ends of each epoxy resin sleeve type joint completely wrap the longitudinal bamboo ribs on two sides for a certain length; the rib plates extend out of the rib plate inner bamboo ribs which are connected with the upper panel and the lower panel in a cementing manner. The upper panel and the lower panel of the utility model are connected by adopting the epoxy resin sleeve type joint, the connection strength of the panels is high, the rib plate is connected with the upper panel and the lower panel by the bamboo reinforcement in the rib plate in a gelling way, the integral connection strength is high, and the utility model has the characteristics of light weight, high strength, good ductility, good heat preservation and sound insulation performance, good waterproof and moisture-proof performance, good crack resistance, good fireproof and corrosion-proof performance, convenient construction and installation and the like.

Description

Bamboo-based composite structural board as wallboard or floor slab
Technical Field
The utility model relates to the technical field of building boards, in particular to a green building environment-friendly composite board, and specifically relates to a bamboo-based composite structural board used as a wallboard or a floor slab.
Background
The existing bamboo-based composite board design scheme comprises the following steps:
the recombinant bamboo scheme comprises the following steps: the bamboo material is re-organized and reinforced to form new bamboo material, and is produced through processing bamboo into long bamboo strips, bamboo filaments or crushing into bamboo filament bundles, drying, soaking in glue, drying to required water content, spreading in mold, high temperature and high pressure heat curing.
The bamboo winding scheme is as follows: the bamboo winding urban comprehensive pipe gallery is different from pipe galleries of steel pipes, concrete and the like which are commonly adopted, and is a novel pipe gallery which is manufactured by using bamboo as a main raw material, adopting thermosetting resin as an adhesive and adopting a winding process. Compare in the material performance with the concrete pipe gallery with bamboo winding city utility tunnel, its compressive strength is equal with C30 concrete pipe gallery intensity to satisfy city utility tunnel engineering specification requirement. Under the same buried depth and compression conditions, the bamboo-wound urban comprehensive pipe gallery has better shock resistance, anti-settling capacity, heat preservation and anti-freezing performance, corrosion resistance and the like than those of a concrete pipe gallery. In addition, the urban comprehensive pipe gallery wound by bamboo has the outstanding advantages of light weight, convenience in construction and installation, long service life, fire prevention, heat preservation, leakage resistance, corrosion resistance, geological settlement resistance, convenience in transportation, renewable resources, low carbon, environmental friendliness and the like. Test analysis results show that under the condition of burying 1 meter deep and carrying 90 tons on the ground, the maximum vertical deformation of the urban comprehensive pipe gallery wound by the bamboos is less than 1 percent and is far lower than the control standard of 3 percent, and the service life can reach more than 100 years.
The prior art has the following defects:
the recombinant bamboo scheme comprises the following steps: high glue content, complex process, high cost and poor durability. When the recombined bamboo is used for a structural member, the bearing capacity of the recombined bamboo is high, but due to the stability problem, the member cannot be too thin and too small, so that the member is large, the bearing capacity is difficult to exert, great waste is caused, and the structural cost is far higher than that of a conventional building. For example, the recombined bamboo is adopted to be made into a hollow floor slab, the upper panel can meet the bearing capacity requirement only by 1mm, but obviously, the stability, rigidity and comfort level of the recombined bamboo cannot meet the application requirement, the thickness of the recombined bamboo must not be increased at the moment, the recombined bamboo is generally required to be at least 10mm thick, the bearing capacity is far beyond the use requirement, and the manufacturing cost is greatly increased.
The bamboo winding scheme is as follows: the industrial and civil building wallboard has great influence on the construction period, the manufacturing cost, the comfort level and the quality of the house. The bamboo wrapping technique is suitable for making pipes, but is difficult to apply to building wall panels of relatively thin thickness. And the cost is higher, the process is more complicated, the field connection construction is more difficult, and the wallboard has no comprehensive advantages compared with the traditional wallboard. Especially for non-bearing walls, the building consumption is large, the cost of the traditional wallboard is low, and the wallboard is not suitable for popularization of the bamboo winding technology.
In the prior art, only the structure and the mode of assembling the bamboo rib blank are concerned, the problem of the joint connection strength of joints between the bamboo ribs is not fully considered, and the problem of the connection performance of the joints of the composite board structure is not considered, so that the possibility of the occurrence of bamboo rib disjointing, board damage and composite board collapse exists.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides a bamboo-based composite structural plate serving as a wallboard or a floor slab, which is mainly used for building walls and floors and solves one or more problems in the prior art.
The utility model is realized by the following steps:
a bamboo-based composite structural slab as a wallboard or a floor slab is formed by an upper panel, a lower panel and a rib plate to form a space bamboo reinforcement framework and pouring an outer-wrapping cementing material, and comprises the following components in percentage by weight:
the upper panel and the lower panel are formed by assembling longitudinal bamboo ribs, the butt joint positions of the longitudinal bamboo ribs are spaced at a certain distance, epoxy resin is poured to form epoxy resin sleeve type joints at the butt joint positions, and two ends of each epoxy resin sleeve type joint completely wrap the longitudinal bamboo ribs on two sides for a certain length;
the rib plates extend out of the rib plate inner bamboo ribs which are connected with the upper panel and the lower panel in a cementing manner.
Preferably, the longitudinal bamboo rib single layer group blank is free of transverse bamboo ribs, an epoxy resin thin layer bonding layer is formed at the butt joint position of the longitudinal bamboo ribs on the two sides, and the thickness of the epoxy resin thin layer bonding layer is 3-5 mm; the transverse bamboo ribs are not arranged, the longitudinal bamboo ribs are assembled into blanks in a one-way mode, the process is simple, and the construction is fast; the bonding connection with certain strength is further formed on the longitudinal bamboo ribs on the two sides from the end surfaces of the bamboo ribs through the epoxy resin thin-layer bonding layer between the end surfaces of the longitudinal bamboo ribs on the two sides, and the joint connection strength is improved.
Preferably, the epoxy sleeve joint is a rectangular hollow epoxy cylinder with a wall thickness of 2-3mm and a length of 2-5cm on each side.
Preferably, the longitudinal bamboo rib single layer group blank is provided with a transverse bamboo rib, the transverse bamboo rib penetrates through the butt joint part between the longitudinal bamboo ribs on the two sides and is spaced from the longitudinal bamboo ribs on the two sides by a certain distance, an epoxy resin thin layer bonding layer is formed between the transverse bamboo rib and the longitudinal bamboo ribs on the two sides, and the thickness of the epoxy resin thin layer bonding layer is 3-5 mm; the transverse bamboo ribs and the longitudinal bamboo ribs form the bamboo rib truss together, so that the board has bidirectional bearing strength, and meanwhile, the connection strength of the joints is considered.
Preferably, the epoxy resin sleeve joint is an octagonal hollow epoxy resin cylinder, the wall thickness is 2-3mm, the length of each side of the bamboo reinforcement along the transverse direction is 1-2cm, and the length of the bamboo reinforcement along the longitudinal direction of each side is 2-5 cm. The epoxy resin sleeve joint with the octagonal cross section can provide firm bonding strength for bamboo ribs in two directions, and meanwhile, the longitudinal length is taken as the main part, and the transverse length is taken as the auxiliary part.
Preferably, the longitudinal bamboo rib single layer set blank, the transverse bamboo rib and the transverse epoxy resin belt are arranged in a through-length mode, penetrate through and are poured at the butt joint of the longitudinal bamboo ribs on the two sides and tightly attached to the longitudinal bamboo ribs on the two sides; the horizontal epoxy resin belt replaces the horizontal bamboo ribs, the horizontal epoxy resin belt is tightly attached to the vertical bamboo ribs on the two sides, on one hand, the effect of a bonding joint can be achieved, the horizontal epoxy resin belt is used for butting the vertical bamboo ribs on the two sides at one time, the horizontal epoxy resin belt has the effect similar to a horizontal rib truss of the horizontal bamboo ribs, and the horizontal epoxy resin belt and the vertical bamboo ribs form the bamboo rib truss together, so that the plate has bidirectional bearing strength.
Preferably, the epoxy sleeve joint is an octagonal cavity epoxy cylinder, the wall thickness is 2-3mm, the length of each side of the transverse epoxy belt is 1-2cm, and the length of each side of the longitudinal bamboo rib is 2-5 cm.
Preferably, upper and lower panel is provided with panel banding bamboo muscle, has the clearance between the two panels banding bamboo muscle, the both ends of bamboo muscle insert in the floor in the clearance between the two panels banding bamboo muscle on the upper and lower panel to adopt epoxy to bond in the clearance between bamboo muscle in the floor and the two panels banding bamboo muscle. The bamboo ribs are sealed by the panels of the upper panel and the lower panel, the rib plates are firmly fixed with the upper panel and the lower panel, additional structures do not need to be added, the outer packing cementing materials are integrally poured after positioning, the process is simple, and the construction is convenient.
Preferably, the upper and lower panels are provided with panel grooves at corresponding intervals inwards, a certain amount of epoxy resin is pre-poured into the panel grooves, and the two ends of the bamboo reinforcement in the rib plate are inserted into the panel grooves on the upper and lower panels and bonded through the epoxy resin. Through reserve the recess when panel about pouring, insert the recess with the floor, temporary location and fixed measure when the recess can regard as the construction floor on the one hand, and on the other hand floor both ends are sealed in the recess, bond through epoxy, and joint strength and wholeness are better.
Preferably, a cavity enclosed by the upper panel, the lower panel and the rib plates is of a hollow structure, or the cavity is filled with a light heat-insulating material.
Compared with the prior art, the bamboo-based composite structural board serving as the wallboard or the floor provided by the utility model has the following advantages:
1. the joint strength between the bamboo muscle is high in the panel, and the structure bears the weight of dynamic height, stability good:
the longitudinal bamboo ribs on the two sides of the epoxy resin sleeve joint form omnibearing bonding connection from the outer surfaces and the end surfaces of the bamboo ribs;
the transverse trusses in the panel are flexibly arranged, transverse bamboo ribs can be omitted, transverse bamboo ribs or transverse epoxy resin belts can be adopted, and high connection strength and bearing strength can be obtained in the longitudinal direction and the transverse direction;
the epoxy resin sleeve joint has reasonable form and reasonable parameters, and gives consideration to the bonding strength in two directions at the joint and the overall thickness requirement of the plate.
2. The joint strength between each part is high, and the structure bears the weight of dynamic height, stability good:
the upper panel, the lower panel and the rib plate can be bonded by virtue of the bamboo ribs with the edges sealed by the panels, and the outer packing cementing material is integrally poured, so that the rib plate is firmly fixed with the upper panel and the lower panel, the process is simple, and the construction is convenient; the upper panel and the lower panel can be formed by pouring firstly, then the slot type connecting rib plate is adopted, the groove is used as a temporary positioning and fixing measure when the rib plate is constructed, and meanwhile, better connecting strength and integrity can be obtained.
3. The bamboo-based composite structural board as a building wallboard and a floor slab has the advantages of light weight, high bearing capacity, good heat insulation performance, good fireproof performance, good moisture resistance and durability, good crack resistance, no maintenance in the later period and the like. By using the large-scale plate, the defects of multiple abutted seams and easy cracking of the common plate can be overcome.
4. The bamboo-based composite cavity structural slab has less field wet operation and is green and environment-friendly; the component has light weight, regular size, high transportation efficiency, convenient on-site hoisting construction and saves construction period and construction cost.
5. The bamboo reinforcement is wrapped with epoxy resin and cementing material, so that the durability of the bamboo reinforcement is greatly improved. The outer package of the cementing material also solves the fire-proof problem of bamboo and wood.
6. The bamboo reinforcement and the cementing material are matched with each other, so that the bearing capacity of the bamboo reinforcement can be fully exerted, and the problems of overall height, comfort degree and the like are improved through the cementing material.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so that those skilled in the art can understand and read the present invention, and do not limit the conditions for implementing the present invention, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the functions and purposes of the present invention, shall fall within the scope covered by the technical contents disclosed in the present invention.
FIG. 1 is a schematic plan view of an embodiment of a panel;
FIG. 2 is an enlarged partial schematic view of the faceplate of FIG. 1;
FIG. 3 is a cross-sectional view taken along line 1-1 of FIG. 2;
FIG. 4 is a cross-sectional view taken along line 1A-1A of FIG. 2;
FIG. 5 is a schematic plan view of another embodiment of a panel;
FIG. 6 is an enlarged partial schematic view of the faceplate of FIG. 5;
FIG. 7 is a cross-sectional view taken at 2-2 of FIG. 6;
FIG. 8 is a cross-sectional view taken along line 2A-2A of FIG. 6;
FIG. 9 is a schematic plan view of a further embodiment of a panel;
FIG. 10 is an enlarged partial schematic view of the faceplate of FIG. 9;
FIG. 11 is a cross-sectional view taken along line 3-3 of FIG. 10;
FIG. 12 is a cross-sectional view taken along line 3A-3A of FIG. 10;
FIG. 13 is a schematic view of a planar structure of a panel according to still another embodiment (blank set with staggered peaks);
FIG. 14 is a schematic view of an embodiment of a wall panel and floor construction;
FIG. 15 is a sectional view taken along line A-A of FIG. 14;
FIG. 16 is an enlarged view of region 1 of FIG. 15;
FIG. 17 is a cross-sectional view of another embodiment A-A of FIG. 14;
fig. 18 is an enlarged view of region 2 of fig. 17.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention are described in further detail below with reference to the embodiments and the accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
In the description of the present invention, it is to be understood that the terms "comprises/comprising," "consists of … …," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a product, apparatus, process, or method that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such product, apparatus, process, or method if desired. Without further limitation, an element defined by the phrases "comprising/including … …," "consisting of … …," or "comprising" does not exclude the presence of other like elements in a product, device, process, or method that comprises the element.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
It will be further understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship illustrated in the drawings for convenience in describing the present invention and to simplify description, and do not indicate or imply that the referenced device, component, or structure must have a particular orientation, be constructed in a particular orientation, or be operated in a particular manner, and should not be construed as limiting the present invention.
The following describes the implementation of the present invention in detail with reference to preferred embodiments.
Referring to fig. 1, in order to manufacture the bamboo-based composite structural slab serving as a wallboard or a floor slab, the utility model firstly provides a bamboo rib plate which is formed by assembling longitudinal bamboo ribs 1, the longitudinal bamboo ribs 1 are connected end to end in the longitudinal direction, the butt joints are spaced at a certain distance, the butt joints are connected by epoxy resin casting to form epoxy resin sleeve type joints 2, and two ends of each epoxy resin sleeve type joint 2 completely wrap the longitudinal bamboo ribs 1 on two sides for a certain length; the epoxy resin sleeve type joint 2 is used for bonding within a certain length range of the longitudinal bamboo ribs 1, and bonding connection with certain strength is formed on the longitudinal bamboo ribs 1 on two sides from the outer surfaces of the bamboo ribs.
Regarding the group's embryo mode of vertical bamboo muscle 1, utility model people have disclosed in the patent before, do not explain in detail in this invention again, evenly interval arranges between the vertical bamboo muscle 1, pours cementitious material 3 in the clearance, the attached fibre net cloth of the upper and lower surface of group's embryo bamboo muscle, the side and the terminal surface of group's embryo bamboo muscle are wrapped up completely from all around to fibre net cloth, and cementitious material pours simultaneously on the fibre net cloth outside, lower surface and side all around, so form the bamboo gusset, can regard as the panel to use in follow-up structure, also can regard as the floor.
Referring to fig. 1-4, in one embodiment, the longitudinal bamboo reinforcement 1 of the present invention is a single-layer set of blanks without transverse bamboo reinforcement, a thin epoxy resin layer 21 is formed at the joint of the longitudinal bamboo reinforcement 1 on both sides, and the thin epoxy resin layer 21 has a thickness of 3-5 mm. The longitudinal bamboo ribs 1 on the two sides are further bonded and connected with each other with certain strength from the end faces of the bamboo ribs through the epoxy resin thin-layer bonding layers 21 between the end faces of the longitudinal bamboo ribs 1 on the two sides, and the epoxy resin sleeve type joint is used for bonding and connecting the longitudinal bamboo ribs on the two sides from the outer surfaces and the end faces of the bamboo ribs in an all-around mode.
Preferably, the epoxy slip 2 has a wall thickness of 2-3mm and a length of 2-5cm per side. Through calculation and verification, the size does not cause the thickness of the plate to be too prominent at the joint on the premise of providing necessary bonding strength, so that the overall thickness and the attractiveness of the plate are not affected.
The specific length of the epoxy resin sleeve joint 2 is calculated according to the stress, and the design requirements of strong nodes and weak components are met.
Referring to fig. 5-8, in another embodiment, the longitudinal bamboo rib 1 is a single-layer set of blanks, and has a transverse bamboo rib 4, the transverse bamboo rib 4 is inserted into the butt joint between the longitudinal bamboo ribs 1 at two sides and is spaced from the longitudinal bamboo ribs 1 at two sides by a certain distance, an epoxy resin thin-layer bonding layer 21 is formed between the transverse bamboo rib 4 and the longitudinal bamboo ribs 1 at two sides, and the thickness of the epoxy resin thin-layer bonding layer 21 is 3-5 mm.
Preferably, the epoxy resin sleeve joint 2 is an octagonal cavity epoxy resin cylinder, the wall thickness is 2-3mm, the length of each side of the transverse bamboo rib 4 is 1-2cm, namely the length of the transverse bamboo rib 4 is extended and wrapped from the outer edge of the longitudinal bamboo rib 1 to the two directions of the transverse bamboo rib 4, the length of each side of the longitudinal bamboo rib 1 is 2-5cm, namely the length of each side of the longitudinal bamboo rib 1 is extended and wrapped from the outer edge of the transverse bamboo rib 4 to the two directions of the longitudinal bamboo rib 1, and the length of each side of the longitudinal bamboo rib 1 is 2-5 cm. The dimension is calculated and verified to provide the necessary bonding strength in both the longitudinal and transverse directions of the bamboo reinforcement.
The specific size of the epoxy resin sleeve joint 2 is calculated according to the stress, and the design requirements of strong nodes and weak components are met.
Referring to fig. 9-12, in another embodiment, the longitudinal bamboo rib 1 is a single-layer set of blanks, has no transverse bamboo rib, and has a transverse epoxy resin band 5, the transverse epoxy resin band 5 corresponds to the transverse bamboo rib 4, and the transverse epoxy resin band 5 is disposed at the joint of the longitudinal bamboo ribs 1 at two sides in a penetrating manner, except that the transverse epoxy resin band 5 is not spaced apart from the longitudinal bamboo ribs 1 at two sides but is tightly attached to the longitudinal bamboo ribs 1 at two sides, the transverse epoxy resin band 5 can function as an adhesive joint on one hand, and the longitudinal bamboo ribs 1 at two sides are jointed together at one time by means of the transverse epoxy resin band 5, and the transverse epoxy resin band 5 has the effect similar to a transverse rib truss of the transverse bamboo rib at the same time, and forms a bamboo rib truss together with the longitudinal bamboo rib, so that the plate has bidirectional bearing strength.
Preferably, the epoxy sleeve joint is an octagonal cavity epoxy cylinder with a wall thickness of 2-3mm, the length of each side of the transverse epoxy belt is 1-2cm, and the length of each side of the longitudinal bamboo rib is 2-5 cm.
The longitudinal bamboo rib 1 can be formed into an assembly blank by staggered joint, as shown in figure 13, the assembly blank can also be formed without staggered joint, the transverse epoxy resin belt 5 replaces the transverse bamboo rib 4, the cross section of the transverse epoxy resin belt is equivalent to that of the transverse bamboo rib 4, the transverse epoxy resin belt 5 is arranged in a whole length and is combined with the longitudinal bamboo rib 1 to form a bamboo raft, and the integrity of the bamboo rib is improved. The scheme is more convenient to process.
In the utility model, the longitudinal bamboo rib 1 can also be formed into a double-layer bidirectional assembly blank, when the double-layer bidirectional assembly blank is formed, the connecting nodes of the upper layer and the lower layer of the longitudinal bamboo rib are the same as those of the single-layer assembly blank, and the upper layer and the lower layer of the longitudinal bamboo rib are bonded by filling the cementing material, so that the integrity of the bamboo rib is improved, or the longitudinal bamboo rib is integrally wrapped by wrapping the cementing material, and at the moment, the bonding of the cementing material can also be omitted.
On the basis of the connection of the bamboo reinforcement, the utility model provides a bamboo-based composite structural slab used as a wallboard or a floor slab, referring to fig. 14, a space bamboo reinforcement framework is formed by an upper panel 100, a lower panel 200 and a ribbed slab 300, and is formed by pouring an outer-coating cementing material, and:
the upper and lower panels 100, 200 are formed by assembling longitudinal bamboo ribs 1, the longitudinal bamboo ribs 1 are connected with the assembling blanks in the connection mode, namely, epoxy resin is poured at the butt joint to form epoxy resin sleeve type joints 2 for connection, and two ends of each epoxy resin sleeve type joint 2 completely wrap the longitudinal bamboo ribs 1 on two sides for a certain length;
the ribbed plate 300 extends with ribbed plate inner bamboo reinforcement 301, and the ribbed plate inner bamboo reinforcement 301 is connected with the upper and lower face plates 100, 200 in a gel manner.
The upper panel and the lower panel of the utility model are connected by adopting the epoxy resin sleeve type joint, the connection strength of the panel is high, the rib plate is connected with the upper panel and the lower panel by the bamboo reinforcement in the rib plate in a gelling way, the integral connection strength of the wall plate and the floor plate is high, and the utility model has the characteristics of light weight, high strength, good ductility, good heat insulation and sound insulation performance of the filled light heat insulation material, good waterproof and moisture-proof performance, no slippage due to the deformation coordination of the bamboo strips and the fiber cloth, good crack resistance, good fireproof and corrosion resistance, convenient construction and installation and the like.
As shown in fig. 15-16, in one embodiment, the wall panels and the floor panels are formed by an integrated casting process, the upper and lower panels 100 and 200 are provided with panel edge-sealed bamboo ribs 101, gaps are formed between the panel edge-sealed bamboo ribs 101, the inner bamboo ribs 301 of the rib plate are spaced by 20-100cm, two ends of the inner bamboo ribs 301 of the rib plate are inserted into the gaps between the two panel edge-sealed bamboo ribs 101 of the upper and lower panels 100 and 200, and are bonded by epoxy resin 102 in the gaps between the inner bamboo ribs 301 of the rib plate and the two panel edge-sealed bamboo ribs 101, so that the upper and lower panels and the rib plate form a spatial bamboo rib framework, and then an outer-coating cementing material is cast to form complete wall panels and floor panels. The bamboo ribs are sealed by the panels of the upper panel and the lower panel, the rib plates are firmly fixed with the upper panel and the lower panel, additional structures do not need to be added, the outer packing cementing materials are integrally poured after positioning, the process is simple, and the construction is convenient.
As shown in fig. 17-18, in another embodiment, the wall panel and the floor panel are constructed and formed by a slot-in type bonding process, the upper and lower panels 100 and 200 are provided with panel grooves 103 at intervals, a certain amount of epoxy resin 102 is pre-poured into the panel grooves 103, and two ends of the bamboo reinforcement 301 in the rib plate are inserted into the panel grooves on the upper and lower panels and bonded by the epoxy resin. Through reserve the recess when panel about pouring, insert the recess with the floor, temporary location and fixed measure when the recess can regard as the construction floor on the one hand, and on the other hand floor both ends are sealed in the recess, bond through epoxy, and joint strength and wholeness are better.
Preferably, in this embodiment, a thin resin layer of less than 1mm is coated on the upper and lower panels at the connection with the rib plate in advance, and the upper and lower panels and the rib plate are firmly adhered to form a whole body by the epoxy resin in the panel groove and the thin resin layer on the panel.
The cavity of the bamboo-based composite structural slab serving as the wallboard or the floor slab can be filled with light heat-insulating materials such as rock wool and extruded sheets, and the filling materials can be used for heat insulation, sound insulation and the like, can also be used as internal molds for pouring the wallboard and the floor slab, and are integrally poured and formed in a factory; the wall plate and floor slab can also adopt the core-pulling process, and can also be formed by bonding the plates. The hollow wall plate and floor slab can be widely applied to the inner wall, the outer wall and the floor slab of industrial and civil buildings.
The components are produced in batches in a factory, the process is simple, and the industrial production degree is high; the field wet operation is less, and the environment is protected; the component has light weight, regular size, high transportation efficiency, convenient on-site hoisting construction and saves construction period and construction cost.
The component is nontoxic, harmless and nonirritating gas generation in production and use engineering, is safe to use, good in machinability, capable of being molded at low temperature, capable of being produced in four seasons, simple in product process, easy to produce, wide in application field and low in price, is an ideal green environment-friendly building material, and can be widely applied to the building field or other fields.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The utility model provides a bamboo base composite construction board as wallboard or floor, its characterized in that constitutes space bamboo reinforcement skeleton by upper and lower panel and floor to pour and wrap cementitious material and form, and:
the upper panel and the lower panel are formed by assembling longitudinal bamboo ribs, the butt joint positions of the longitudinal bamboo ribs are spaced at a certain distance, epoxy resin is poured to form epoxy resin sleeve type joints at the butt joint positions, and two ends of each epoxy resin sleeve type joint completely wrap the longitudinal bamboo ribs on two sides for a certain length;
the rib plates extend out of the rib plate inner bamboo ribs which are connected with the upper panel and the lower panel in a cementing manner.
2. The bamboo-based composite structural panel as claimed in claim 1,
the longitudinal bamboo rib single-layer set blank is free of transverse bamboo ribs, an epoxy resin thin-layer bonding layer is formed at the joint of the longitudinal bamboo ribs on the two sides, and the thickness of the epoxy resin thin-layer bonding layer is 3-5 mm.
3. The bamboo-based composite structural panel as claimed in claim 2,
the epoxy resin sleeve joint is a rectangular cavity epoxy resin cylinder, the wall thickness is 2-3mm, and the length of each side is 2-5 cm.
4. The bamboo-based composite structural panel as claimed in claim 1,
the longitudinal bamboo rib single-layer set blank is provided with a transverse bamboo rib, the transverse bamboo rib penetrates through the butt joint part between the longitudinal bamboo ribs on the two sides and is spaced from the longitudinal bamboo ribs on the two sides by a certain distance, an epoxy resin thin-layer bonding layer is formed between the transverse bamboo rib and the longitudinal bamboo ribs on the two sides, and the thickness of the epoxy resin thin-layer bonding layer is 3-5 mm.
5. The bamboo-based composite structural panel as claimed in claim 4,
the epoxy resin sleeve joint is an octagonal cavity epoxy resin cylinder, the wall thickness is 2-3mm, the length of each side of the bamboo reinforcement along the transverse direction is 1-2cm, and the length of the bamboo reinforcement along the longitudinal direction of each side is 2-5 cm.
6. The bamboo-based composite structural panel as claimed in claim 1,
the longitudinal bamboo rib single layer set blank is free of transverse bamboo ribs and is provided with a transverse epoxy resin belt, the transverse epoxy resin belt is arranged in a through length mode, penetrates through the butt joint of the longitudinal bamboo ribs on the two sides and is poured at the butt joint of the longitudinal bamboo ribs on the two sides, and the transverse epoxy resin belt is tightly attached to the longitudinal bamboo ribs on the two sides.
7. The bamboo-based composite structural panel as claimed in claim 6,
the epoxy resin sleeve joint is an octagonal cavity epoxy resin cylinder, the wall thickness is 2-3mm, the length of each side of the transverse epoxy resin belt is 1-2cm, and the length of each side of the longitudinal bamboo rib is 2-5 cm.
8. The bamboo-based composite structural panel as claimed in claim 1,
the upper and lower panel is provided with panel banding bamboo muscle, has the clearance between the two panels banding bamboo muscle, the both ends of bamboo muscle insert in the floor in the clearance between the two panels banding bamboo muscle on the upper and lower panel to adopt epoxy to bond in the clearance between bamboo muscle and the two panels banding bamboo muscle in the floor.
9. The bamboo-based composite structural panel as claimed in claim 1,
the upper and lower face plates are provided with face plate grooves at corresponding intervals inwards, a certain amount of epoxy resin is poured into the face plate grooves in advance, and two ends of the bamboo ribs in the rib plates are inserted into the face plate grooves on the upper and lower face plates and bonded through the epoxy resin.
10. The bamboo-based composite structural panel as claimed in any one of claims 1 to 9,
and a hollow cavity enclosed by the upper panel, the lower panel and the rib plates is of a hollow structure, or the hollow cavity is filled with a light heat-insulating material.
CN202121416722.7U 2021-06-24 2021-06-24 Bamboo-based composite structural board as wallboard or floor slab Active CN215330907U (en)

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