CN215328362U - Novel movable laser cladding integrated system - Google Patents
Novel movable laser cladding integrated system Download PDFInfo
- Publication number
- CN215328362U CN215328362U CN202120337281.5U CN202120337281U CN215328362U CN 215328362 U CN215328362 U CN 215328362U CN 202120337281 U CN202120337281 U CN 202120337281U CN 215328362 U CN215328362 U CN 215328362U
- Authority
- CN
- China
- Prior art keywords
- laser
- laser cladding
- vehicle chassis
- integrated system
- industrial robot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Laser Beam Processing (AREA)
Abstract
The utility model discloses a novel movable laser cladding integrated system, which comprises a movable vehicle chassis and wheels arranged below the movable vehicle chassis, wherein a laser, a water cooler, a powder feeder, a six-axis industrial robot and a shielding gas device are fixedly arranged on the movable vehicle chassis, a laser cladding head is arranged at the tail end of a sixth axis of the six-axis industrial robot, an optical fiber is connected between the laser and the laser cladding head and used for transmitting laser emitted by the laser to the laser cladding head, transmission pipelines are connected between the powder feeder and the shielding gas device and between the laser cladding head and the laser cladding head, and a complete machine control system is also arranged on the movable vehicle chassis And the material and financial resources are convenient for the on-site repair of large parts, the disassembly and assembly time is saved, and the production efficiency is improved.
Description
Technical Field
The utility model relates to a laser cladding system, in particular to a novel movable laser cladding integrated system.
Background
Laser cladding is an advanced surface improvement technology, and materials with special use performance are coated on the surface of a base material by heating and melting with laser to obtain a cladding layer which forms good metallurgical bonding and use performance with the base.
At present, the energy industry is increasingly important, normal production of large factories and mines is guaranteed to be profitable and economical, however, production lines of large factories and mines often have a large number of large pipelines, rotors, blades and the like, and generally, if large components are damaged and broken, the large components must be scrapped or the conventional surface treatment technology is adopted according to the conventional processing thinking, but huge waste is brought. The method utilizes the laser cladding technology for repair, and has the advantages of small dilution rate, small heat input, small workpiece deformation, metallurgical bonding of interface combination and the like compared with the traditional surface treatment technology (such as plasma spraying, surfacing and the like). Compared with other methods, laser cladding is an ideal surface cladding or repairing method, but large components are large in size and heavy in weight and are difficult to disassemble and transport, long-time production stoppage can be caused by maintenance of the large components, and the loss of the production stoppage to enterprises every day is huge, so that a movable laser cladding integrated system is very important.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a novel mobile laser cladding integrated system which is high in cladding efficiency, convenient for large parts to be repaired on site, free of disassembly and assembly time and greatly saved in manpower, material resources and financial resources.
In order to solve the technical problems, the utility model provides the following technical scheme:
the utility model discloses a novel mobile laser cladding integrated system which comprises a mobile vehicle chassis and wheels arranged below the mobile vehicle chassis, wherein a laser, a water cooler, a powder feeder, a six-shaft industrial robot and a shielding gas device are fixedly arranged on the mobile vehicle chassis, the laser, the water cooler and the shielding gas device are arranged on one side of the mobile vehicle chassis, the six-shaft industrial robot is arranged in the middle of the mobile vehicle chassis, a laser cladding head is arranged at the tail end of a sixth shaft of the six-shaft industrial robot, an optical fiber is connected between the laser and the laser cladding head and used for transmitting laser emitted by the laser to the laser cladding head, transmission pipelines are connected between the powder feeder and the shielding gas device and the laser cladding head, a whole machine control system is further arranged on the mobile vehicle chassis and used for controlling the laser, the power feeder and the shielding gas device, The water cooling machine, the powder feeder, the six-axis industrial robot and the protective gas device work in a cooperative mode.
The utility model relates to a novel movable laser cladding integrated system.A laser, a water cooling machine, a powder feeder, a six-axis industrial robot and a shielding gas device are fixedly arranged on a chassis of a movable vehicle, wherein the laser is used for generating laser; the laser and the laser cladding head are connected through the optical fiber to transmit laser; the water cooling machine is used for cooling heat generated by converting electric energy into light energy in the working process of the laser, so that normal work of equipment is ensured; the powder feeder is used for supplying alloy powder required in the laser cladding process and paving the alloy powder on the surface of a part to be repaired; the laser cladding head is used for focusing laser transmitted from the laser system and cladding the alloy powder on the surface of the part to be repaired by utilizing the focused laser; the six-axis industrial robot controls the powder feeder and the laser cladding head to move in the laser cladding process, is arranged on the vehicle chassis, is in a modular design, and can adjust the position according to the field condition; the whole machine control system is used for controlling the laser, the optical fiber, the six-axis industrial robot and the laser cladding head to work cooperatively; the vehicle base is used for bearing the whole laser cladding system, and can move and adjust the position according to the field condition, so that online repair is realized.
Preferably, the whole machine control system comprises a controller and a computer, so that the cooperative work of the whole system is controlled conveniently.
Preferably, the controller is a Siemens S7-300PLC controller, so that the use is convenient.
Preferably, the laser, the water cooling machine, the powder feeder, the six-axis industrial robot and the shielding gas device are fixedly connected to a chassis of the moving vehicle through bolts, so that the laser, the water cooling machine, the powder feeder, the six-axis industrial robot and the shielding gas device are convenient to mount and dismount.
Preferably, the mobile vehicle chassis is fixedly connected with a positioner, so that the movable vehicle chassis is convenient for fixing and disassembling parts.
Preferably, the laser is a laserline high-power fiber-coupled semiconductor laser, so that the laser can generate a high-power laser beam with the wavelength of 980-.
Preferably, the connectors at two ends of the optical fiber are QBH connectors, so that the connection is convenient.
Compared with the prior art, the novel mobile laser cladding integrated system has the beneficial effects that: through with laser instrument, water-cooling machine, powder feeder, six industrial robot and protective gas device fixed mounting on moving vehicle chassis, improved effectively and clad efficiency and quality, saved manpower, material resources and financial resources, made things convenient for on-spot restoration, the online restoration of large-scale part, saved the dismouting time, improved production efficiency.
Description of the drawings:
fig. 1 is a schematic structural diagram of a novel mobile laser cladding integrated system according to the present invention.
Wherein, the labels in the figure are: the device comprises a laser 1, an optical fiber 2, a water cooler 3, a powder feeder 4, a laser cladding head 5, a six-axis industrial robot 6, a positioner 7, a controller 8, a computer 9, a shielding gas device 10, a movable vehicle chassis 11 and wheels 12.
Detailed Description
The present invention will be described in further detail with reference to test examples and specific embodiments. It should be understood that the scope of the above-described subject matter is not limited to the following examples, and any techniques implemented based on the disclosure of the present invention are within the scope of the present invention.
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
As shown in fig. 1, the novel mobile laser cladding integrated system of the utility model comprises a mobile vehicle chassis 11 and wheels 12 arranged below the mobile vehicle chassis 11, wherein a laser 1, a water cooler 3, a powder feeder 4, a six-axis industrial robot 6 and a shielding gas device 10 are fixedly arranged on the mobile vehicle chassis 11, the laser 1, the water cooler 3 and the shielding gas device 10 are arranged on one side of the mobile vehicle chassis 11, the six-axis industrial robot 6 is arranged in the middle of the mobile vehicle chassis 11, a laser cladding head 5 is arranged at the end of the sixth axis of the six-axis industrial robot 6, an optical fiber 2 is connected between the laser 1 and the laser cladding head 5, the optical fiber 2 is used for transmitting laser emitted by the laser 1 to the laser cladding head 5, a cladding pipeline is connected between the powder feeder 4 and the shielding gas device 10 and the laser head 5, and a whole machine control system is further arranged on the mobile vehicle chassis 11, the whole machine control system is used for controlling the laser 1, the water cooling machine 3, the powder feeder 4, the six-axis industrial robot 6 and the protective gas device 10 to work cooperatively.
Wherein, the complete machine control system comprises a controller 8 and a computer 9.
Wherein, the controller 8 is a Siemens S7-300PLC controller.
The laser 1, the water cooling machine 3, the powder feeder 4, the six-axis industrial robot 6 and the protective gas device 10 are fixedly connected to a chassis 11 of the moving vehicle through bolts.
Wherein, a position changing machine 7 is fixedly connected on the movable vehicle chassis 11.
The laser 1 is a laserline high-power optical fiber coupling semiconductor laser.
Wherein, the joints at the two ends of the optical fiber 2 are both QBH joints.
Claims (7)
1. The utility model provides a novel portable laser cladding integrated system which characterized in that: the device comprises a moving vehicle chassis (11) and wheels (12) arranged below the moving vehicle chassis, wherein a laser (1), a water cooling machine (3), a powder feeder (4), a six-axis industrial robot (6) and a shielding gas device (10) are fixedly arranged on the moving vehicle chassis (11), the laser (1), the water cooling machine (3) and the shielding gas device (10) are arranged on one side of the moving vehicle chassis (11), the six-axis industrial robot (6) is arranged in the middle of the moving vehicle chassis (11), a laser cladding head (5) is arranged at the end of the sixth axis of the six-axis industrial robot (6), an optical fiber (2) is connected between the laser (1) and the laser cladding head (5), the optical fiber (2) is used for transmitting laser emitted by the laser (1) to the laser cladding head (5), and transmission pipelines are respectively connected between the powder feeder (4) and the shielding gas device (10) and the laser cladding head (5), the moving vehicle chassis (11) is also provided with a complete machine control system, and the complete machine control system is used for controlling the laser (1), the water cooling machine (3), the powder feeder (4), the six-axis industrial robot (6) and the protective gas device (10) to work in a cooperative mode.
2. The novel mobile laser cladding integrated system of claim 1, characterized in that: the whole machine control system comprises a controller (8) and a computer (9).
3. The novel mobile laser cladding integrated system of claim 2, characterized in that: the controller (8) is a Siemens S7-300PLC controller.
4. The novel mobile laser cladding integrated system of claim 1, characterized in that: the laser device (1), the water cooling machine (3), the powder feeder (4), the six-axis industrial robot (6) and the protective gas device (10) are fixedly connected to a chassis of the moving vehicle (11) through bolts.
5. The novel mobile laser cladding integrated system of claim 1, characterized in that: and the mobile vehicle chassis (11) is fixedly connected with a positioner (7).
6. The novel mobile laser cladding integrated system of claim 1, characterized in that: the laser (1) is a laserline high-power optical fiber coupling semiconductor laser.
7. The novel mobile laser cladding integrated system of claim 1, characterized in that: the joints at the two ends of the optical fiber (2) are both QBH joints.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120337281.5U CN215328362U (en) | 2021-02-06 | 2021-02-06 | Novel movable laser cladding integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120337281.5U CN215328362U (en) | 2021-02-06 | 2021-02-06 | Novel movable laser cladding integrated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215328362U true CN215328362U (en) | 2021-12-28 |
Family
ID=79581333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120337281.5U Active CN215328362U (en) | 2021-02-06 | 2021-02-06 | Novel movable laser cladding integrated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215328362U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115679756A (en) * | 2022-11-08 | 2023-02-03 | 山东雷石智能制造股份有限公司 | Automatic laser cladding vehicle for rail transit |
| CN116550990A (en) * | 2023-04-28 | 2023-08-08 | 中国长江电力股份有限公司 | Mobile laser additive processing method and device for top cover of large-sized water turbine |
-
2021
- 2021-02-06 CN CN202120337281.5U patent/CN215328362U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115679756A (en) * | 2022-11-08 | 2023-02-03 | 山东雷石智能制造股份有限公司 | Automatic laser cladding vehicle for rail transit |
| CN116550990A (en) * | 2023-04-28 | 2023-08-08 | 中国长江电力股份有限公司 | Mobile laser additive processing method and device for top cover of large-sized water turbine |
| CN116550990B (en) * | 2023-04-28 | 2023-12-08 | 中国长江电力股份有限公司 | Mobile laser additive processing method and device for top cover of large-sized water turbine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN215328362U (en) | Novel movable laser cladding integrated system | |
| CN201720607U (en) | Laser remanufacturing robot system | |
| CN116550990B (en) | Mobile laser additive processing method and device for top cover of large-sized water turbine | |
| CN110539080A (en) | double-mechanical-arm laser-plasma composite milling material-increasing and material-decreasing manufacturing equipment and method | |
| CN105385839A (en) | System and method for automatic control over laser shock peening | |
| CN107931251A (en) | A kind of Large Enclosure inner wall dirt automatic online laser cleaner and its method | |
| CN203526145U (en) | Laser washing device | |
| CN103495807A (en) | Multi-robot fiber laser cutting system | |
| CN210334704U (en) | Electric arc additive manufacturing system with overall process control type and performance | |
| CN102126104A (en) | Mobile semiconductor laser mould repairing system | |
| CN108754494A (en) | Railway vehicle gear case babinet prosthetic appliance and restorative procedure | |
| CN211102162U (en) | Double-mechanical-arm laser-plasma composite milling material increase and decrease manufacturing equipment | |
| CN104438227A (en) | Airplane coated paint laser cleaning equipment | |
| CN210755821U (en) | Handheld laser repair equipment for nuclear power station pipeline repair | |
| CN102896459A (en) | Online repair method for window rolling stress surfaces of rack archways of hot continuous rolling units | |
| CN210334703U (en) | Electric arc additive manufacturing system for 3D printing | |
| CN111363899A (en) | Underwater ultrasonic frequency micro-forging in-situ reinforced laser modified layer device and method | |
| CN112548258B (en) | Intelligent brazing coating device and brazing coating method | |
| CN104928675A (en) | Special device for one-step remelting of turbine blade thermal barrier coating | |
| CN116441851B (en) | Integrated repairing device and method for material increase and decrease of leakage-stopping ring of runner of large-sized water turbine | |
| CN112899675A (en) | Small-sized mobile laser cladding robot and repairing method | |
| CN102489880A (en) | Optical fiber laser cladding device | |
| CN203956327U (en) | The laser aid of a kind of changeable welding, cutting function | |
| CN104962906A (en) | Power-driven laser field repair system | |
| CN213866418U (en) | Online laser repair equipment for variable-pitch bearing teeth of wind driven generator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |