CN215316831U - Combined carrier roller assembling machine - Google Patents
Combined carrier roller assembling machine Download PDFInfo
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- CN215316831U CN215316831U CN202121692727.2U CN202121692727U CN215316831U CN 215316831 U CN215316831 U CN 215316831U CN 202121692727 U CN202121692727 U CN 202121692727U CN 215316831 U CN215316831 U CN 215316831U
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- carrier roller
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- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims description 30
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 9
- 238000009434 installation Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
A combined carrier roller assembling machine comprises a machine tool, a hydraulic machine and a jack; the first machine tool, the second machine tool and the third machine tool are arranged in a working place side by side, a first hydraulic machine is arranged at two ends of the first machine tool, a second hydraulic machine is arranged at two ends of the second machine tool, a third hydraulic machine is arranged at two ends of the third machine tool, a guide rail frame is arranged at the center line of the three machine tools, a sliding plate is arranged on the upper end surface of the guide rail frame, the sliding plate is driven by a transmission mechanism and slides along the guide rail frame, a jack is arranged on the sliding plate, the lower end of the jack is connected with the sliding plate, and the upper end of the jack is connected with a supporting plate; according to the utility model, different machine tools are flexibly assembled, all processes in the carrier roller assembling process can be completed at one time, the assembling efficiency of the device is high, and the assembling precision of the carrier roller is greatly improved.
Description
Technical Field
The utility model belongs to the technical field of carrier roller processing equipment, and particularly relates to a combined carrier roller assembling machine.
Background
The idler is an important component of a belt conveyor and functions to support the weight of the conveyor belt and material. The idler operation must be flexible and reliable. The friction force between the conveying belt and the carrier roller is reduced, and the key effect is played on the service life of the conveying belt which accounts for more than 25% of the total cost of the conveyor. Although an idler is a relatively small part of a belt conveyor and is not complicated in construction, it is not easy to manufacture a high quality idler, the construction of which is usually made up of an outermost rotatably transportable idler sleeve, an idler core shaft at the centre of the idler, and idler bearings and sealing covers at either end.
In the traditional carrier roller assembly process, parts needing to be installed are usually fixed manually, all parts are assembled together in steps, the carrier roller is assembled by the method, the assembly efficiency is low, a large amount of manpower and material resources are wasted, and the assembly precision of the carrier roller cannot be guaranteed.
Disclosure of Invention
In view of the technical problems in the background art, the combined carrier roller assembling machine provided by the utility model can complete all working procedures in the carrier roller assembling process at one time by flexibly assembling different machine tools, the assembling efficiency of the device is high, and the assembling precision is greatly improved.
In order to solve the technical problems, the utility model adopts the following technical scheme to realize:
a combined carrier roller assembling machine comprises a machine tool, a hydraulic machine and a jack; the hydraulic press machine comprises a first machine tool, a second machine tool and a third machine tool, wherein the first machine tool, the second machine tool and the third machine tool are arranged in a working place side by side, the first hydraulic press is installed at two ends of the first machine tool, the second hydraulic press is installed at two ends of the second machine tool, the third hydraulic press is installed at two ends of the third machine tool, a guide rail frame is installed at the center line of the three machine tools, a sliding plate is arranged on the upper end face of the guide rail frame, the sliding plate is driven by a transmission mechanism and slides along the guide rail frame, a jack is arranged on the sliding plate, the lower end of the jack is connected with the sliding plate, and the upper end of the jack is connected with a supporting plate.
In the preferred scheme, sliding grooves are formed in the upper end faces of the first machine tool, the second machine tool and the third machine tool, the first hydraulic machine, the second hydraulic machine and the third hydraulic machine are in sliding connection with the sliding grooves through sliding bases at the bottoms of the sliding bases, and clamping bolts are installed between the sliding bases and the sliding grooves and used for fixing the positions of the sliding bases in the sliding grooves.
In a preferable scheme, the transmission mechanism comprises a guide rail groove, a pulley, a screw shaft, a transmission device, a rotating disc and a rotating motor; the side surface of the sliding plate is connected with a transmission device, one end of a screw shaft is connected with a rotating motor, the other end of the screw shaft penetrates through the transmission device and then is connected with the axis of the rotating disc, the rotating motor and the rotating disc drive the screw shaft to freely rotate along the axis through rotation, and the screw shaft rotates and further drives the transmission device and the sliding plate to move back and forth along the screw shaft.
In the preferred scheme, the guide rail groove is arranged at the upper end of the guide rail frame, the pulleys are arranged at two ends of the lower end surface of the sliding plate, and the pulleys are arranged in the guide rail groove and drive the sliding plate to move along the guide rail groove.
In a preferable scheme, a bearing mounting head is arranged on the first hydraulic machine, a raised head is arranged on the bearing mounting head, and a roller bearing is clamped at the raised head and pushed into the roller sleeve through the first hydraulic machine when the carrier roller is assembled in the first step.
In a preferred scheme, a mandrel mounting head is arranged on the second hydraulic press, a mandrel mounting hole is formed in the mandrel mounting head, and a carrier roller mandrel is placed in the mandrel mounting hole and pushed into the carrier roller sleeve through the second hydraulic press during the second-step assembly of the carrier roller.
In the preferable scheme, a sealing plate mounting head is arranged on the third hydraulic machine, a sealing plate mounting hole is formed in the sealing plate mounting head, and the carrier roller is placed in the sealing plate mounting hole and pushed into the carrier roller sleeve through the third hydraulic machine when the carrier roller is assembled in the third step.
This patent can reach following beneficial effect:
1. according to the device, different processing machines are assembled, all working procedures in the carrier roller assembling process can be automatically completed at one time, frequent installation of parts is avoided, and the assembling efficiency is greatly improved;
2. the device adopts a semi-automatic installation mode, the assembly precision of the machine is greatly superior to the manual assembly precision, and the final product quality of the carrier roller is improved;
3. the device can avoid frequent change accessory at the in-process of installation bearing roller, makes the life of device can obtain the promotion of certain degree, and the degree of safety of bearing roller in the assembling process also is higher than traditional assembly methods.
Drawings
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic view of the overall appearance structure of the present invention;
FIG. 2 is a schematic view of the overall appearance structure of the present invention;
FIG. 3 is a top view of the overall appearance structure of the present invention;
FIG. 4 is a schematic structural view of a guide rail frame and a transmission mechanism according to the present invention;
FIG. 5 is a schematic structural view of a guide rail bracket and a transmission mechanism according to the present invention;
FIG. 6 is a schematic view of the first hydraulic machine and the fittings of the present invention;
FIG. 7 is a schematic view of a second hydraulic machine and accessories according to the present invention;
FIG. 8 is a schematic view of the third hydraulic machine and the fittings of the present invention.
In the figure: the device comprises a first machine tool 1, a second machine tool 2, a third machine tool 3, a sliding chute 4, a first hydraulic machine 5, a bearing mounting head 5-1, a raised head 5-2, a second hydraulic machine 6, a mandrel mounting head 6-1, a mandrel mounting hole 6-2, a third hydraulic machine 7, a sealing plate mounting head 7-1, a sealing plate mounting hole 7-2, a sliding base 8, a clamping bolt 9, a guide rail frame 10, a sliding plate 11, a jack 12, a guide rail groove 13, a pulley 14, a supporting plate 15, a lead screw shaft 16, a transmission device 16-1, a rotating disc 17, a rotating motor 18, a supporting roller sleeve 19, a supporting roller mandrel 20 and a sealing cover plate 21.
Detailed Description
As shown in fig. 1 to 3, a combined carrier roller assembling machine comprises machine tools, hydraulic machines and jacks 12, wherein a first machine tool 1, a second machine tool 2 and a third machine tool 3 are arranged at a working place side by side, the first hydraulic machine 5 is arranged at two ends of the first machine tool 1 and is used for installing a carrier roller bearing, the second hydraulic machine 6 is arranged at two ends of the second machine tool 2 and is used for installing a carrier roller mandrel, the third hydraulic machine 7 is arranged at two ends of the third machine tool 3 and is used for installing a sealing cover plate, a guide rail frame 10 is arranged at the central line of the three machine tools, a sliding plate 11 is arranged on the upper end surface of the guide rail frame 10, the sliding plate 11 is driven by a transmission mechanism and slides along the guide rail frame 10, the carrier roller installing process can be automatically switched to the next step by moving the sliding plate 11, the jacks 12 are arranged on the sliding plate 11, the lower ends of the jacks 12 are connected with the sliding plate 11, the upper ends of the jacks 12 are connected with a supporting plate 15, the vertical height of the supporting plate 15 can be changed by adjusting the height of the jack 12, so that the roller sleeve 19 in the supporting plate and the hydraulic machines at two ends keep the same axis.
The preferable scheme is as shown in fig. 1 to fig. 3, the upper end surfaces of the first machine tool 1, the second machine tool 2 and the third machine tool 3 are provided with a sliding chute 4, the first hydraulic machine 5, the second hydraulic machine 6 and the third hydraulic machine 7 are in sliding connection with the sliding chute 4 through a sliding base 8 at the bottom, the distance between the hydraulic machines at the left end and the right end of the sliding chute 4 can be changed by changing the position of the sliding base 8 in the sliding chute 4 so as to adapt to the installation of the roller sleeves 19 with different lengths, a clamping bolt 9 is arranged between the sliding base 8 and the sliding chute 4, and after the sliding base 8 is adjusted to a position in the sliding chute 4, the clamping bolt 9 can keep the position between the sliding base 8 and the sliding chute 4 fixed.
As shown in fig. 4 and 5, the transmission mechanism includes a guide rail groove 13, a pulley 14, a screw shaft 16, a transmission device 16-1, a rotating disk 17 and a rotating motor 18; the side surface of the sliding plate 11 is connected with a transmission device 16-1, one end of a screw shaft 16 is connected with a rotating motor 18, and the other end of the screw shaft 16 penetrates through the transmission device 16-1 and then is connected with the axis of a rotating disc 17;
the rotation of the rotating motor 18 can drive the screw shaft 16 to rotate along the axis of the screw shaft, the screw shaft 16 rotates to drive the transmission device 16-1 to move along the outer wall of the screw shaft 16, and the transmission device 16-1 is connected with the sliding plate 11 to drive the sliding plate 11 to move synchronously, so that the functions of automatically controlling the sliding plate 11 to move and switching processes are realized;
in addition to the rotation of the screw shaft 16 controlled by the rotating motor 18, the rotation of the screw shaft 16 can also be controlled by rotating the rotating disk 17 at the other end of the screw shaft 16, so that the functions of manually controlling the sliding plate 11 to move and switching the processes are realized;
in addition, the guide rail groove 13 is arranged at the upper end of the guide rail frame 10, the pulleys 14 are arranged at two ends of the lower end surface of the sliding plate 11, the pulleys 14 are arranged in the guide rail groove 13 and drive the sliding plate 11 to move along the guide rail groove 13, the sliding plate 11 can move along the screw shaft 16 and the upper end of the guide rail frame 10 in a limiting manner through the structure, the sliding plate 11 can move more smoothly, and friction between components is reduced.
The preferable scheme is as shown in fig. 6, a bearing mounting head 5-1 is arranged on a first hydraulic machine 5, a raised head 5-2 is arranged on the bearing mounting head 5-1, when the carrier roller is assembled in the first step, the carrier roller bearing is clamped in the bearing mounting head 5-1, the raised head 5-2 extends out from the center of the bearing, the whole carrier roller bearing moves synchronously along with the bearing mounting heads 5-1 at two ends, then the first hydraulic machine 5 is controlled to extend, and the bearing mounting head 5-1 presses the carrier roller bearing into a carrier roller sleeve 19.
Preferably, as shown in fig. 7, a mandrel mounting head 6-1 is installed on the second hydraulic machine 6, a mandrel mounting hole 6-2 is formed in the mandrel mounting head 6-1, the assembly of the first step is completed, the assembly of the second step is performed, the carrier roller mandrel 20 is inserted into the mandrel mounting hole 6-2, the carrier roller mandrel 20 moves synchronously with the mandrel mounting head 6-1, the second hydraulic machine 6 is controlled to extend, and the mandrel mounting head 6-1 can press the carrier roller mandrel 20 into the carrier roller sleeve 19.
Preferably, as shown in fig. 8, a sealing plate mounting head 7-1 is installed on the third hydraulic machine 7, a sealing plate mounting hole 7-2 is formed in the sealing plate mounting head 7-1, the carrier roller enters the final assembly step after the second assembly step is completed, a sealing cover plate 21 is installed in the sealing plate mounting head 7-1, the sealing cover plate 21 moves synchronously with the sealing plate mounting head 7-1, the third hydraulic machine 7 is controlled to extend, the sealing cover plate 21 can be pressed into the carrier roller sleeve 19 by the sealing plate mounting head 7-1, and the two ends of the carrier roller are sealed, so that the final assembly step is completed.
The working principle of the whole device is as follows:
1. before working, the vertical height of the supporting plate 15 is changed by adjusting the height of the jack 12, so that the height of the supporting plate 15 is consistent with the height of the first hydraulic machine 5;
2. placing a carrier roller sleeve 19 in the supporting plate 15, adjusting the rotating disc 17 or the rotating motor 18, and further adjusting the position of the sliding plate 11 to enable the axis of the carrier roller sleeve 19 to coincide with the first hydraulic presses 5 at the two ends of the first machine tool 1;
3. clamping the roller bearing in the bearing mounting head 5-1, extending the raised head 5-2 out of the center of the bearing, so that the whole roller bearing moves synchronously along with the bearing mounting heads 5-1 at two ends, then controlling the first hydraulic machine 5 to extend, and the bearing mounting head 5-1 can press the roller bearing into the roller sleeve 19;
4. controlling a rotating motor 18 or a rotating disk 17, moving a sliding plate 11 to enable the axis of a carrier roller sleeve 19 to coincide with second hydraulic machines 6 at two ends of a second machine tool 2, inserting a carrier roller mandrel 20 into a mandrel mounting hole 6-2, enabling the carrier roller mandrel 20 to move synchronously with a mandrel mounting head 6-1, and then controlling the second hydraulic machines 6 to extend, wherein the mandrel mounting head 6-1 can press the whole carrier roller mandrel 20 into the carrier roller sleeve 19;
5. and controlling a rotating motor 18 or a rotating disk 17, moving the sliding plate 11 to enable the axis of the carrier roller sleeve 19 to coincide with the third hydraulic press 7 at the two ends of the third machine tool 3, installing a sealing cover plate 21 in the sealing plate mounting head 7-1, enabling the sealing cover plate 21 to synchronously move along with the sealing plate mounting head 7-1, then controlling the third hydraulic press 7 to extend, enabling the sealing cover plate 21 to be pressed into the carrier roller sleeve 19 by the sealing plate mounting head 7-1, sealing the two ends of the carrier roller, and completing the final assembly of the carrier roller.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and the scope of the present invention is defined by the claims, and equivalents including technical features described in the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the utility model.
Claims (7)
1. The utility model provides a modular bearing roller kludge, including lathe, hydraulic press and jack (12), its characterized in that: the three of the first machine tool (1), the second machine tool (2) and the third machine tool (3) are placed side by side, a first hydraulic machine (5) is installed at two ends of the first machine tool (1), a second hydraulic machine (6) is installed at two ends of the second machine tool (2), a third hydraulic machine (7) is installed at two ends of the third machine tool (3), a guide rail frame (10) is installed at the middle line of the three machine tools, a sliding plate (11) is arranged on the upper end face of the guide rail frame (10), the sliding plate (11) is driven by a transmission mechanism and slides along the guide rail frame (10), a jack (12) is arranged on the sliding plate (11), the sliding plate (11) is connected to the lower end of the jack (12), and a supporting plate (15) is connected to the upper end of the jack (12).
2. The combined carrier roller assembly machine of claim 1, wherein: spout (4) have been seted up to the up end of first lathe (1), second lathe (2) and third lathe (3), and first hydraulic press (5), second hydraulic press (6) and third hydraulic press (7) are through sliding base (8) and spout (4) sliding connection of bottom, have installed screens bolt (9) between sliding base (8) and spout (4), and screens bolt (9) are used for fixed sliding base (8) the position in spout (4).
3. The combined carrier roller assembly machine of claim 1, wherein: the transmission mechanism comprises a guide rail groove (13), a pulley (14), a screw shaft (16), a transmission device (16-1), a rotating disc (17) and a rotating motor (18); the side surface of the sliding plate (11) is connected with a transmission device (16-1), one end of a screw shaft (16) is connected with a rotating motor (18), the other end of the screw shaft (16) penetrates through the transmission device (16-1) and then is connected with the axis of a rotating disc (17), the rotating motor (18) and the rotating disc (17) drive the screw shaft (16) to freely rotate along the axis through rotation, and the screw shaft (16) rotates and further drives the transmission device (16-1) and the sliding plate (11) to move back and forth along the screw shaft (16).
4. The combined carrier roller assembly machine of claim 3, wherein: the guide rail groove (13) is arranged at the upper end of the guide rail frame (10), the pulleys (14) are arranged at two ends of the lower end surface of the sliding plate (11), and the pulleys (14) are arranged in the guide rail groove (13) and drive the sliding plate (11) to move along the guide rail groove (13).
5. The combined carrier roller assembly machine of claim 1, wherein: a bearing mounting head (5-1) is arranged on the first hydraulic machine (5), a raised head (5-2) is arranged on the bearing mounting head (5-1), and a carrier roller bearing is clamped at the raised head (5-2) during first-step assembly of the carrier roller and is pushed into a carrier roller sleeve (19) through the first hydraulic machine (5).
6. The combined carrier roller assembly machine of claim 1, wherein: a mandrel mounting head (6-1) is arranged on the second hydraulic press (6), a mandrel mounting hole (6-2) is formed in the mandrel mounting head (6-1), and a carrier roller mandrel (20) is placed in the mandrel mounting hole (6-2) and pushed into a carrier roller sleeve (19) through the second hydraulic press (6) during second-step assembly of the carrier roller.
7. The combined carrier roller assembly machine of claim 1, wherein: a sealing plate mounting head (7-1) is arranged on the third hydraulic machine (7), a sealing plate mounting hole (7-2) is formed in the sealing plate mounting head (7-1), and a sealing cover plate (21) is placed in the sealing plate mounting hole (7-2) and pushed into a carrier roller sleeve (19) through the third hydraulic machine (7) during the third-step assembly of the carrier roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121692727.2U CN215316831U (en) | 2021-07-25 | 2021-07-25 | Combined carrier roller assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121692727.2U CN215316831U (en) | 2021-07-25 | 2021-07-25 | Combined carrier roller assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215316831U true CN215316831U (en) | 2021-12-28 |
Family
ID=79569940
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121692727.2U Expired - Fee Related CN215316831U (en) | 2021-07-25 | 2021-07-25 | Combined carrier roller assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215316831U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118372003A (en) * | 2024-06-24 | 2024-07-23 | 烟台誉衡管业有限公司 | Assembly press mounting equipment for processing high polymer carrier roller |
-
2021
- 2021-07-25 CN CN202121692727.2U patent/CN215316831U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118372003A (en) * | 2024-06-24 | 2024-07-23 | 烟台誉衡管业有限公司 | Assembly press mounting equipment for processing high polymer carrier roller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211228 |
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| CF01 | Termination of patent right due to non-payment of annual fee |