CN215315863U - Vertical flange perforating machine - Google Patents
Vertical flange perforating machine Download PDFInfo
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- CN215315863U CN215315863U CN202121525025.5U CN202121525025U CN215315863U CN 215315863 U CN215315863 U CN 215315863U CN 202121525025 U CN202121525025 U CN 202121525025U CN 215315863 U CN215315863 U CN 215315863U
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- drilling
- workbench
- vertical flange
- screw rod
- containing groove
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Abstract
The utility model discloses a vertical flange punching machine which comprises a horizontally arranged object containing groove and a drilling device arranged in the object containing groove along the length direction of the object containing groove; the drilling equipment comprises a loading mechanism for loading a workpiece to be processed and a plurality of drilling mechanisms symmetrically distributed on two sides of the loading mechanism; the loading mechanism comprises a base station, a workbench which is slidably arranged on the base station and a first driving assembly which is arranged in the base station and used for driving the workbench to reciprocate along the length direction of the base station; clamping components for clamping and fixing the machined workpiece in a side-standing manner are symmetrically arranged on two sides of the workbench; the bottom of the base station is arranged in the object containing groove; the drilling mechanism comprises an installation table, a drilling assembly arranged at the top of the installation table in a sliding mode and a second driving assembly driving the drilling assembly to be close to or far away from the workbench. The vertical flange punching machine can be used for punching vertical flanges, so that the product precision is effectively guaranteed, the machining efficiency is improved, and the production cost is reduced.
Description
Technical Field
The utility model relates to the technical field of drilling equipment, in particular to a vertical flange punching machine.
Background
In the machine manufacturing industry, drilling holes in workpieces is ubiquitous, and drilling equipment is generally old: bench drill, vertical bench drill, radial drill; there are also new devices: machining center, gantry milling/drilling machine tool. The former has low processing efficiency and low dimensional accuracy; the latter has high processing efficiency and high dimensional precision, but has higher processing cost.
In recent years, with the development and application of new energy, there are various degrees of encouragement systems in the world and countries to promote the use and development of new energy. Wind power generation belongs to the new energy industry and also enjoys the system nationally and internationally. Offshore wind power and onshore wind power develop rapidly, and the demand is very big in recent years, erects the flange and as the component part of fan structure, and the demand is also very big, and the order demand is high.
The vertical flange is a wind power generation tower platform component and is arranged between the A and the B to play a role in connection. The vertical flange is generally in a strip shape (similar to a flat steel shape), a group of holes are arranged in the middle side by side, and the length is generally between 2m and 7 m.
Therefore, the old and new equipment are not suitable for being used as equipment for punching and processing the vertical flange, the former has low processing efficiency and dimensional accuracy, the dimensional accuracy of the vertical flange is difficult to guarantee, the order productivity is low, and the delivery period is difficult to guarantee; the latter workpiece is difficult to fix on the workbench, the size and position degree is difficult to guarantee, even if the workpiece can be processed, the processing of other products can be influenced, and the productivity of the novel equipment is wasted.
The existing two types of processing equipment are not suitable for vertical flange punching, and in order to solve the problem, equipment special for vertical flange punching needs to be researched and designed, and the equipment also has the characteristics of high precision requirement, high processing efficiency and lower cost.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention is directed to a vertical flange hole-punching machine, so as to solve the technical problems in the prior art.
The utility model solves the technical problems by the following technical means:
the utility model provides a vertical flange punching machine which comprises a horizontally arranged object containing groove and a drilling device arranged in the object containing groove along the length direction of the object containing groove;
the drilling equipment comprises a loading mechanism for loading a processing workpiece and a plurality of drilling mechanisms symmetrically distributed on two sides of the loading mechanism;
the loading mechanism comprises a base station, a workbench which is slidably mounted on the base station and a first driving assembly which is mounted in the base station and used for driving the workbench to reciprocate along the length direction of the base station; clamping components for clamping and fixing the machined workpiece in a side-standing manner are symmetrically arranged on two sides of the workbench; the bottom of the base station is arranged in the object containing groove;
the drilling mechanism comprises an installation table, a drilling assembly arranged at the top of the installation table in a sliding mode and a second driving assembly driving the drilling assembly to be close to or far away from the workbench.
Further, the clamping assembly comprises a supporting piece used for supporting the processing workpiece in a side-standing mode, a plurality of first pressing oil cylinders used for being matched with the workbench to longitudinally clamp the processing workpiece, and a plurality of second pressing oil cylinders used for being matched with the supporting piece to transversely clamp the processing workpiece; the plurality of first pressing oil cylinders are uniformly distributed above the supporting piece;
the second pressing oil cylinders are arranged on two sides of the mounting platform and are mounted in the object containing grooves through the support platform.
Furthermore, the supporting piece is an L-shaped long plate, one end of the supporting piece is provided with a reference piece, the bottom of the supporting piece is fixedly installed on the workbench through bolts, and the horizontal part of the supporting piece is positioned on one side of the vertical part, which is far away from the second compression oil cylinder;
a strip-shaped hole is formed in the middle of the vertical part of the support piece along the length direction;
the top of the vertical part of the supporting piece is provided with a mounting plate, and the first compression oil cylinder is mounted on the mounting plate.
Further, the workstation top in the support piece top is provided with the protective cover, the protective cover bottom with pass through the bolt fastening between the mounting panel.
Further, the first driving assembly comprises a first servo motor and a first screw rod in transmission connection with the first servo motor; two ends of the first screw rod are rotatably arranged in the base platform through a bearing seat, and the first servo motor is fixedly arranged at one end of the base platform;
the workbench is connected with the first screw rod through a screw rod nut.
Further, the workbench is slidably mounted on the base platform through a first guide rail, the first guide rail is mounted on two sides of the top of the base platform along the length direction of the base platform, a sliding block is mounted at the bottom of the workbench, and the sliding block is slidably mounted on the first guide rail.
Further, the drilling assembly comprises a movable table and a drilling machine fixedly mounted on the movable table, the drilling machine comprises a three-phase asynchronous motor and a drill bit, and the drill bit is in transmission connection with a rotating shaft of the three-phase asynchronous motor;
the movable table is slidably mounted on the mounting table and connected with the second driving assembly.
Further, the second driving assembly comprises a second servo motor and a second screw rod in transmission connection with the second servo motor; two ends of the second screw rod are rotatably installed in the installation platform through bearing seats, and the second servo motor is fixedly installed on the installation platform;
the movable table is connected with the second screw rod through a screw rod nut.
Further, the movable table is slidably mounted on the mounting table through a second guide rail, the second guide rail is mounted on two sides of the top of the mounting table, and a sliding block is mounted at the bottom of the movable table and slidably mounted on the second guide rail.
The utility model has the beneficial effects that:
after the workpiece to be machined is fixed on the clamping component in a side-standing mode, the protective cover is covered. And editing the processing program, inputting the processing program through a control cabinet of the peripheral equipment, starting the equipment, and operating the equipment according to the program. The control cabinet controls the first pressing oil cylinder through the first hydraulic station, controls the second pressing oil cylinder through the second hydraulic station, and is in signal connection with the first servo motor and the second servo motor.
The first servo motor drives the workbench to reciprocate on the first guide rail through the first screw rod, and the second servo motor drives the movable table to reciprocate on the second guide rail through the second screw rod, so that the drilling operation of the machined workpiece is realized. After the machining is finished, the scrap iron and the cutting fluid are discharged into the containing groove, and the scrap iron and the cutting fluid are cleaned after the machining is stopped.
In the process that the first servo motor drives the workbench to reciprocate on the first guide rail through the first lead screw, the second hydraulic station controls the second pressing oil cylinder to contract, and the transverse clamping of the machined workpiece is removed; after the position of the processing workpiece is adjusted, the second hydraulic station controls the second pressing oil cylinder to extend out, and the processing workpiece is clamped and fixed transversely again. Then the second servo motor drives the drilling machine to drill holes close to the machined workpiece.
The vertical flange punching machine can be used for punching vertical flanges, so that the product precision is effectively guaranteed, the machining efficiency is improved, and the production cost is reduced.
Drawings
FIG. 1 is a first schematic structural view of a vertical flange hole puncher of the present invention;
FIG. 2 is a second schematic structural view of a vertical flange hole punch of the present invention;
FIG. 3 is a schematic view of the mounting structure of the protective cover of the vertical flange hole puncher of the utility model;
FIG. 4 is a schematic view of the support of a vertical flange punch of the present invention;
FIG. 5 is a schematic view of a first drive assembly of a vertical flange hole punch of the present invention;
FIG. 6 is a schematic view of a second drive assembly of a vertical flange hole punch of the present invention;
fig. 7 is a schematic structural diagram of a workpiece to be machined according to the present invention.
Reference numbers: 1-a storage tank; 2-a loading mechanism; 3-a drilling mechanism; 4-base station; 5-a workbench; 6, mounting a table; 7-a support; 8-a first hold-down cylinder; 9-a second pressing oil cylinder; 10-a support table; 11-a reference piece; 12-a strip-shaped hole; 13-a protective cover; 14-a first servomotor; 15-a first screw rod; 16-a bearing seat; 17-a first guide rail; 18-a movable table; 19-a three-phase asynchronous motor; 20-a second servo motor; 21-a second guide rail; 22-machining the workpiece; 23-a control cabinet; 24-mounting the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
The utility model will be described in detail below with reference to the following figures and specific examples:
as shown in fig. 1-7, the vertical flange punching machine of the utility model comprises a horizontally arranged object containing groove 1 and a drilling device arranged in the object containing groove 1 along the length direction of the object containing groove 1. The drilling device comprises a loading mechanism 2 for loading a processing workpiece 22 and a plurality of drilling mechanisms 3 symmetrically distributed on both sides of the loading mechanism 2. The loading mechanism 2 comprises a base 4, a workbench 5 slidably mounted on the base 4, and a first driving component mounted in the base 4 for driving the workbench 5 to reciprocate along the length direction of the base 4. Clamping components for clamping and fixing the processing workpiece 22 in a side-up mode are symmetrically arranged on two sides of the workbench 5. The bottom of the base 4 is arranged in the object containing groove 1. The drilling mechanism 3 comprises a mounting table 6, a drilling assembly arranged at the top of the mounting table 6 in a sliding mode and a second driving assembly driving the drilling assembly to be close to or far away from the workbench 5.
Specifically, the clamping assembly comprises a supporting member 7 used for supporting the machined workpiece 22 in a side-standing mode, a plurality of first pressing oil cylinders 8 used for being matched with the workbench 5 to longitudinally clamp the machined workpiece 22, and a plurality of second pressing oil cylinders 9 used for being matched with the supporting member 7 to transversely clamp the machined workpiece 22, wherein the plurality of first pressing oil cylinders 8 are uniformly distributed above the supporting member 7. The second pressing oil cylinders 9 are arranged on two sides of the mounting table 6 and are mounted in the object containing groove 1 through a support table 10.
The support member 7 is an L-shaped long plate, one end of the support member is provided with a reference member 11, and when the machined workpiece 22 is installed, one end of the machined workpiece 22 is abutted to the reference member 11, so that the machined workpiece 22 can be quickly positioned. The bottom of the support member 7 is fixedly mounted on the workbench 5 through a bolt, and the horizontal part of the support member 7 is positioned on one side of the vertical part, which is far away from the second pressing oil cylinder 9. A strip-shaped hole 12 is formed in the middle of the vertical part of the support member 7 along the length direction. The top of the vertical part of the support member 7 is provided with a mounting plate 24, and the first pressing oil cylinder 8 is mounted on the mounting plate 24.
Further, in order to prevent iron filings from splashing during processing, a protective cover 13 is arranged at the top of the support piece 7 at the top of the workbench 5, and the bottom of the protective cover 13 is fixed with the mounting plate 24 through bolts. After the processing is finished, the protective cover 13 can be taken down to clean the table top of the workbench 5.
In this embodiment, the first driving assembly includes a first servo motor 14 and a first lead screw 15 in transmission connection with the first servo motor 14. Two ends of a first screw rod 15 are rotatably arranged in the base platform 4 through a bearing seat 16, and a first servo motor 14 is fixedly arranged at one end of the base platform 4. The working table 5 is connected with the first screw rod 15 through a screw nut.
In this embodiment, the drilling subassembly includes movable table 18 and the drilling machine of fixed mounting on movable table 18, and the drilling machine includes three-phase asynchronous motor 19 and drill bit, and the drill bit is connected with three-phase asynchronous motor 19's pivot transmission, and three-phase asynchronous motor 19 drives the drill bit and rotates, and the drill bit begins to drill to processing work piece 22 after making contact with processing work piece 22 surface, and the drill bit wears out in following the bar hole 12 on support piece 7 after drilling, avoids drill bit and support piece 7 contact.
The movable table 18 is slidably mounted on the mounting table 6 and is connected to the second drive assembly. Specifically, the second driving assembly includes a second servo motor 20 and a second lead screw in transmission connection with the second servo motor 20. Two ends of the second screw rod are rotatably arranged in the mounting table 6 through a bearing seat 16, and a second servo motor 20 is fixedly arranged on the mounting table 6. The movable table 18 is connected with the second screw rod through a screw nut.
The movable table 18 is slidably mounted on the mounting table 6 through a second guide rail 21, the second guide rail 21 is mounted on two sides of the top of the mounting table 6, and a sliding block is mounted at the bottom of the movable table 18 and slidably mounted on the second guide rail 21.
The working principle of the utility model is as follows:
after the workpiece 22 is fixed to the support 7 in a standing state, the protecting cover 13 is closed. And editing the processing program, inputting the processing program through the peripheral control cabinet 23, starting the equipment, and operating the equipment according to the program. The control cabinet 23 controls the first pressing oil cylinder 8 through the first hydraulic station, controls the second pressing oil cylinder 9 through the second hydraulic station, and is in signal connection with the first servo motor 14 and the second servo motor 20.
The first servo motor 14 drives the workbench 5 to reciprocate on the first guide rail through the first lead screw 15, and the second servo motor 20 drives the movable table to reciprocate on the second guide rail through the second lead screw, so that the drilling operation of the processing workpiece 22 is realized. After the machining is finished, the scrap iron and the cutting fluid are discharged into the containing groove, and the scrap iron and the cutting fluid are cleaned after the machining is stopped.
In the process that the first servo motor 14 drives the workbench 5 to reciprocate on the first guide rail 17 through the first screw rod 15, the second hydraulic station controls the second pressing oil cylinder 9 to contract, and the transverse clamping of the processing workpiece 22 is released; after the position of the processing workpiece 22 is adjusted, the second hydraulic station controls the second pressing oil cylinder 9 to extend out, and the processing workpiece 22 is clamped and fixed transversely again. The second servomotor 20 then drives the drill to drill a hole adjacent to the work piece 22.
In conclusion, the vertical flange punching processing is carried out through the punching machine, so that the product precision is effectively guaranteed, the processing efficiency is improved, and the production cost is reduced.
Although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the utility model as defined in the appended claims. The techniques, shapes, and configurations not described in detail in the present invention are all known techniques.
Claims (9)
1. The utility model provides a erect flange puncher which characterized in that: the device comprises a horizontally arranged object containing groove (1) and drilling equipment arranged in the object containing groove (1) along the length direction of the object containing groove (1);
the drilling equipment comprises a loading mechanism (2) for loading a workpiece to be machined and a plurality of drilling mechanisms (3) symmetrically distributed on two sides of the loading mechanism (2);
the loading mechanism (2) comprises a base platform (4), a workbench (5) slidably mounted on the base platform (4) and a first driving assembly mounted in the base platform (4) and used for driving the workbench (5) to reciprocate along the length direction of the base platform (4); clamping components for clamping and fixing the processing workpiece in a side-standing manner are symmetrically arranged on two sides of the workbench (5); the bottom of the base platform (4) is arranged in the object containing groove (1);
drilling mechanism (3) are in including mount table (6), the slip setting the drilling subassembly and the drive at mount table (6) top the drilling subassembly is close to or keeps away from the second drive assembly of workstation (5).
2. The vertical flange hole punch of claim 1, wherein: the clamping assembly comprises a supporting piece (7) used for supporting the machined workpiece in a side-standing mode, a plurality of first pressing oil cylinders (8) used for being matched with the workbench (5) to longitudinally clamp the machined workpiece, and a plurality of second pressing oil cylinders (9) used for being matched with the supporting piece (7) to transversely clamp the machined workpiece; the first pressing oil cylinders (8) are uniformly distributed above the supporting piece (7);
the second pressing oil cylinders (9) are located on two sides of the mounting table (6) and are mounted in the object containing groove (1) through a support table (10).
3. The vertical flange hole punch of claim 2, wherein: the supporting piece (7) is an L-shaped long plate, one end of the supporting piece is provided with a reference piece (11), the bottom of the supporting piece (7) is fixedly installed on the workbench (5) through bolts, and the horizontal part of the supporting piece (7) is located on one side, away from the second pressing oil cylinder (9), of the vertical part;
a strip-shaped hole (12) is formed in the middle of the vertical part of the support piece (7) along the length direction;
the top of the vertical part of the support piece (7) is provided with a mounting plate (24), and the first pressing oil cylinder (8) is mounted on the mounting plate (24).
4. The vertical flange hole punch of claim 3, wherein: workstation (5) top in support piece (7) top is provided with protective cover (13), protective cover (13) bottom with pass through the bolt fastening between mounting panel (24).
5. The vertical flange hole punch of claim 1, wherein: the first driving assembly comprises a first servo motor (14) and a first screw rod (15) in transmission connection with the first servo motor (14); two ends of the first screw rod (15) are rotatably arranged in the base platform (4) through a bearing seat (16), and the first servo motor (14) is fixedly arranged at one end of the base platform (4);
the workbench (5) is connected with the first screw rod (15) through a screw rod nut.
6. The vertical flange hole punch of claim 5, wherein: workstation (5) through first guide rail (17) slidable mounting in on base station (4), first guide rail (17) are followed base station (4) length direction installs base station (4) top both sides, the slider is installed to workstation (5) bottom, slider slidable mounting is in on first guide rail (17).
7. The vertical flange hole punch of claim 6, wherein: the drilling assembly comprises a movable table (18) and a drilling machine fixedly mounted on the movable table (18), the drilling machine comprises a three-phase asynchronous motor (19) and a drill bit, and the drill bit is in transmission connection with a rotating shaft of the three-phase asynchronous motor (19);
the movable table (18) is slidably mounted on the mounting table (6) and is connected with the second driving assembly.
8. The vertical flange hole punch of claim 7, wherein: the second driving assembly comprises a second servo motor (20) and a second screw rod in transmission connection with the second servo motor (20); two ends of the second screw rod are rotatably arranged in the mounting table (6) through a bearing seat (16), and the second servo motor (20) is fixedly arranged on the mounting table (6);
the movable table (18) is connected with the second screw rod through a screw rod nut.
9. The vertical flange hole punch of claim 8, wherein: the movable table (18) is slidably mounted on the mounting table (6) through a second guide rail (21), the second guide rail (21) is mounted on two sides of the top of the mounting table (6), a sliding block is mounted at the bottom of the movable table (18), and the sliding block is slidably mounted on the second guide rail (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121525025.5U CN215315863U (en) | 2021-07-06 | 2021-07-06 | Vertical flange perforating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121525025.5U CN215315863U (en) | 2021-07-06 | 2021-07-06 | Vertical flange perforating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215315863U true CN215315863U (en) | 2021-12-28 |
Family
ID=79565025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121525025.5U Active CN215315863U (en) | 2021-07-06 | 2021-07-06 | Vertical flange perforating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215315863U (en) |
-
2021
- 2021-07-06 CN CN202121525025.5U patent/CN215315863U/en active Active
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| GR01 | Patent grant | ||
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Denomination of utility model: A vertical flange punching machine Effective date of registration: 20230821 Granted publication date: 20211228 Pledgee: Cangzhou Bank Co.,Ltd. Caofeidian sub branch Pledgor: Kemeng wind power equipment Tangshan Co.,Ltd. Registration number: Y2023980053115 |