CN215311703U - Water glass dissolves economizer - Google Patents
Water glass dissolves economizer Download PDFInfo
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- CN215311703U CN215311703U CN202121221577.7U CN202121221577U CN215311703U CN 215311703 U CN215311703 U CN 215311703U CN 202121221577 U CN202121221577 U CN 202121221577U CN 215311703 U CN215311703 U CN 215311703U
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- dissolving tank
- dissolving
- waste heat
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Abstract
The utility model relates to the technical field of water glass production, in particular to a water glass dissolving energy-saving device, wherein two symmetrically-arranged supporting leg frames are fixedly connected to two sides of the bottom of a dissolving tank respectively, one ends of the two supporting leg frames, far away from the dissolving tank, are fixedly connected with a base ring, a water inlet valve port, a material inlet valve port and a pressure stabilizing valve are communicated with the upper side of the dissolving tank respectively, an L-shaped material outlet valve port is communicated with the center of the bottom of the dissolving tank, a material discharging mechanism is arranged in the vertical end of the L-shaped material outlet valve port, a stirring mechanism is arranged in the dissolving tank, and a heating mechanism is arranged in the side wall of the dissolving tank. According to the utility model, the heating mechanism and the stirring mechanism can be arranged to heat the interior of the dissolving tank and stir materials, so that the materials are uniformly mixed and heated more uniformly, the dissolving efficiency is improved, the waste heat recycling mechanism is arranged to continuously keep high temperature from the outer side of the dissolving tank, the waste heat is fully utilized, and the energy consumption is reduced.
Description
Technical Field
The utility model relates to the technical field of water glass production, in particular to a water glass dissolving energy-saving device.
Background
Sodium silicate, commonly called sodium silicate, is an inorganic substance, the aqueous solution of which is commonly called water glass, is an ore binder, namely the water glass, is an important inorganic chemical raw material, is a raw material for producing various water glass derivatives, and has wide application in national economy. At present, the water glass is produced by a dry method mainly in industry, quartz sand and soda ash are used as raw materials, sodium silicate is generated by reaction at a certain temperature, the temperature is usually higher than 1200 ℃, the sodium silicate is molten, and solid particles are generated by water quenching and cooling.
Because the industrial water glass is generally prepared into solution when being applied, water vapor and water glass raw material particles are generally required to be added into a dissolving tank and dissolved at a certain temperature and pressure, the processing mode needs to use various equipment combinations, the size is large, the occupied space is occupied, high-temperature heat generated during dissolving is generally ignored and cannot be recycled, the loss of heat and water vapor is caused, and the energy conservation and environmental protection are not enough. Therefore, the technical personnel in the field provide a water glass dissolving energy-saving device to solve the problems in the background technology.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a water glass dissolving energy-saving device to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: an energy-saving device for dissolving water glass comprises a dissolving tank, wherein two symmetrically arranged supporting leg frames are fixedly connected to two sides of the bottom of the dissolving tank respectively, one ends of the two supporting leg frames far away from the dissolving tank are fixedly connected with a base ring, the upper side of the dissolving tank is respectively communicated with a water inlet valve port, a feeding valve port and a pressure stabilizing valve, the center of the bottom of the dissolving tank is communicated with an L-shaped discharge valve port, a discharging mechanism is arranged in the vertical end of the L-shaped discharge valve port, a stirring mechanism is arranged in the dissolving tank, a heating mechanism is arranged in the side wall of the dissolving tank, a heat insulation cover is fixedly connected to the outer side of the dissolving tank, and a waste heat recycling mechanism communicated with the dissolving tank is arranged in the heat insulation cover,
waste heat recovery utilizes mechanism establishes and fixes the waste heat recovery pipe in the dissolving tank outside including the cover, waste heat recovery pipe is located thermal-insulated cover, waste heat recovery pipe's one end intercommunication is equipped with the heat pipe, and the heat pipe keeps away from the one end of waste heat recovery pipe and the upside intercommunication setting of dissolving tank, waste heat recovery pipe keeps away from the one end intercommunication of heat pipe and is equipped with the back flow, and the back flow keeps away from the one end of waste heat recovery pipe and the upside intercommunication setting of dissolving tank.
Further: rabbling mechanism is including fixing the agitator motor who locates at dissolving tank upside center, agitator motor's main shaft end runs through the bull stick that extends to in the dissolving tank and the vertical setting of fixedly connected with, and down two puddlers of fixedly connected with in proper order on the bull stick from last.
Further: the puddler is the setting of silk ribbon form, and puddler and bull stick adoption welded mode fixed connection.
Further: heating mechanism is including offering heating chamber, electric heater and the electric heating board in the dissolving tank lateral wall, the one end and the electric heater electric connection of electric heating board, electric heater and heat exchanger fixed connection, and the electric heating board is fixed in the heating chamber.
Further: the discharging mechanism comprises a driving motor fixed on the lower side of the L-shaped discharging valve port, and a spindle end of the driving motor penetrates through the vertical end extending to the L-shaped discharging valve port and is fixedly connected with a vertically arranged auger rod.
Further: the waste heat recovery pipe is arranged in a spiral coil shape and is made of a pure copper component.
Further: the front side fixedly connected with control switch of heat exchanger separates, and the one end of rabbling mechanism, heating mechanism and row material mechanism respectively with control switch electric connection.
Compared with the prior art, the utility model has the beneficial effects that:
1. through setting up heating mechanism and rabbling mechanism, start electric heater work and give electric heating board ohmic heating to heating dissolving tank inside, carrying out the thermosol processing, simultaneously, start agitator motor work, drive the bull stick and rotate, and then drive the puddler and rotate, can carry out intensive mixing to water and water glass raw materials, make the material misce bene, it is more even to be heated, improves dissolution efficiency, thereby the energy saving.
2. Through setting up waste heat recovery and utilizing mechanism, the heat vapor that produces in the dissolving tank is injected into the waste heat recovery pipe by the heat pipe in, can last high temperature heat preservation from the outside of dissolving tank, carries out make full use of to the waste heat, saves the electric quantity of heating consumption, the energy can be saved consumption.
3. Through setting up row material mechanism, open L type ejection of compact valve port, start driving motor work, drive the rotation of auger rod, and then will dissolve the solution in the jar and force by L type ejection of compact valve port department discharge, prevent to block up, arrange the material and stabilize, improve machining efficiency.
Drawings
FIG. 1 is a schematic perspective view of an energy-saving device for dissolving water glass;
FIG. 2 is a schematic diagram of a front sectional structure of a dissolving tank in an energy-saving device for dissolving water glass;
fig. 3 is a schematic view of a three-dimensional structure of a waste heat recovery pipe in the water glass dissolving energy-saving device.
In the figure: 1. a dissolving tank; 2. a leg rest; 3. a base ring; 4. a water inlet valve port; 5. a feed valve port; 6. a pressure maintaining valve; 7. an L-shaped discharge valve port; 8. a heat shield; 9. a waste heat recovery pipe; 10. a heat conducting pipe; 11. a return pipe; 12. a stirring motor; 13. a rotating rod; 14. a stirring rod; 15. a heating cavity; 16. an electric heater; 17. an electrical heating plate; 18. a drive motor; 19. a screw rod; 20. and controlling the switch.
Detailed Description
Referring to fig. 1 to 3, in the embodiment of the utility model, an energy-saving device for dissolving water glass comprises a dissolving tank 1, two symmetrically arranged leg supports 2 are fixedly connected to two sides of the bottom of the dissolving tank 1 respectively, and one end of each leg support 2 away from the dissolving tank 1 is fixedly connected with a base ring 3, the support is stable, the upper side of the dissolving tank 1 is communicated with a water inlet valve port 4, a material inlet valve port 5 and a pressure stabilizing valve 6 respectively, water is injected into the dissolving tank 1 from the water inlet valve port 4, water glass raw materials are injected into the dissolving tank 1 from the material inlet valve port 5, the pressure stabilizing valve 6 is used for discharging high pressure in the dissolving tank 1 to ensure stable pressure, an L-shaped material outlet valve port 7 is communicated with the center of the bottom of the dissolving tank 1, a material discharging mechanism is arranged in the vertical end of the L-shaped material outlet valve port 7, a stirring mechanism is arranged in the dissolving tank 1, a heating mechanism is arranged in the side wall of the dissolving tank 1, a heat insulation cover 8 is fixedly connected to the outer side of the dissolving tank 1, plays a role in heat insulation protection, a mechanism which is communicated with the dissolving tank 1 and used for recycling waste heat is arranged in the heat insulation cover 8,
the waste heat recycling mechanism comprises a waste heat recycling pipe 9 which is sleeved and fixed on the outer side of the dissolving tank 1, the waste heat recycling pipe 9 is located in a heat insulation cover 8, one end of the waste heat recycling pipe 9 is communicated with a heat conduction pipe 10, one end, far away from the waste heat recycling pipe 9, of the heat conduction pipe 10 is communicated with the upper side of the dissolving tank 1, one end, far away from the heat conduction pipe 10, of the waste heat recycling pipe 9 is communicated with a return pipe 11, one end, far away from the waste heat recycling pipe 9, of the return pipe 11 is communicated with the upper side of the dissolving tank 1, heat steam generated in the dissolving tank 1 is injected into the waste heat recycling pipe 9 through the heat conduction pipe 10, continuous high-temperature heat preservation can be carried out on the outer side of the dissolving tank 1, waste heat is fully utilized, electric quantity consumed by heating is saved, and energy consumption is saved;
in fig. 2: the stirring mechanism comprises a stirring motor 12 fixed at the center of the upper side of the dissolving tank 1, the main shaft end of the stirring motor 12 penetrates through the dissolving tank 1 and extends into the dissolving tank 1 and is fixedly connected with a vertically arranged rotating rod 13, two stirring rods 14 are fixedly connected to the rotating rod 13 from top to bottom in sequence, the stirring motor 12 is started to work, the rotating rod 13 is driven to rotate, and then the stirring rods 14 are driven to rotate, so that water and water glass raw materials can be fully stirred, the materials are uniformly mixed and are heated more uniformly, the dissolving efficiency is improved, and energy is saved;
in fig. 2: the stirring rod 14 is arranged in a ribbon shape, and the stirring rod 14 and the rotating rod 13 are fixedly connected in a welding mode and are firmly connected;
in fig. 2: the heating mechanism comprises a heating cavity 15, an electric heater 16 and an electric heating plate 17 which are arranged in the side wall of the dissolving tank 1, one end of the electric heating plate 17 is electrically connected with the electric heater 16, the electric heater 16 is fixedly connected with the heat insulation cover 8, the electric heating plate 17 is fixed in the heating cavity 15, and the electric heater 16 is started to work to electrify and heat the electric heating plate 17, so that the inside of the dissolving tank 1 is heated, and the thermal dissolving processing is carried out;
in fig. 2: the discharging mechanism comprises a driving motor 18 fixed on the lower side of the L-shaped discharging valve port 7, a spindle end of the driving motor 18 penetrates through and extends into a vertical end of the L-shaped discharging valve port 7 and is fixedly connected with a vertically arranged auger rod 19, the driving motor 18 is started to work to drive the auger rod 19 to rotate, and then the dissolving liquid in the dissolving tank 1 is forcibly discharged from the L-shaped discharging valve port 7, so that blockage is prevented, discharging is stable, and the processing efficiency is improved;
in fig. 3: the waste heat recovery pipe 9 is arranged in a spiral coil shape, and the waste heat recovery pipe 9 is made of pure copper materials, so that the heat conduction effect is good, and the service life is long;
in fig. 1: the front side fixedly connected with control switch 20 of heat exchanger 8 separates, and the one end of rabbling mechanism, heating mechanism and row material mechanism respectively with control switch 20 electric connection, control the convenience, use manpower sparingly.
When the device is used for carrying out dissolving processing in the process of processing water glass, water is injected into the dissolving tank 1 from the water inlet valve port 4, the water glass raw material is injected into the dissolving tank 1 from the material inlet valve port 5, then the electric heater 16 is started to work to electrify and heat the electric heating plate 17, so that the interior of the dissolving tank 1 is heated, the hot dissolving processing is carried out, meanwhile, the stirring motor 12 is started to work to drive the rotating rod 13 to rotate, and further the stirring rod 14 is driven to rotate, so that the water and the water glass raw material can be fully stirred, the materials are uniformly mixed and heated more uniformly, the dissolving efficiency is improved, and the energy is saved;
meanwhile, the heat vapor generated in the dissolving tank 1 is injected into the waste heat recovery pipe 9 through the heat conduction pipe 10, so that continuous high-temperature heat preservation can be carried out from the outer side of the dissolving tank 1, the waste heat is fully utilized, the electric quantity consumed by heating is saved, and the energy consumption is saved;
when the material needs to be arranged after being dissolved, the L-shaped discharge valve port 7 is opened, meanwhile, the driving motor 18 is started to work, the auger rod 19 is driven to rotate, and then the solution in the dissolving tank 1 is forced to be discharged from the L-shaped discharge valve port 7, so that blockage is prevented, the material is stably arranged, and the processing efficiency is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the scope of the present invention, and the technical solutions and the utility model concepts of the present invention are equivalent to or changed within the scope of the present invention.
Claims (7)
1. A soluble glass dissolving energy-saving device comprises a dissolving tank (1) and is characterized in that two sides of the bottom of the dissolving tank (1) are fixedly connected with two symmetrically arranged supporting leg frames (2) respectively, one end of each of the two supporting leg frames (2) far away from the dissolving tank (1) is fixedly connected with a base ring (3), the upper side of the dissolving tank (1) is communicated with a water inlet valve port (4), a material inlet valve port (5) and a pressure stabilizing valve (6) respectively, the center of the bottom of the dissolving tank (1) is communicated with an L-shaped material outlet valve port (7), a material discharging mechanism is arranged in the vertical end of the L-shaped material outlet valve port (7), a stirring mechanism is arranged in the dissolving tank (1), a heating mechanism is arranged in the side wall of the dissolving tank (1), a heat insulation cover (8) is fixedly connected to the outer side of the dissolving tank (1), and a waste heat recycling mechanism communicated with the dissolving tank (1) is arranged in the heat insulation cover (8),
waste heat recovery utilizes mechanism establishes and fixes waste heat recovery pipe (9) in dissolving tank (1) outside including the cover, waste heat recovery pipe (9) are located thermal-insulated cover (8), the one end intercommunication of waste heat recovery pipe (9) is equipped with heat pipe (10), and heat pipe (10) keep away from the one end of waste heat recovery pipe (9) and the upside intercommunication setting of dissolving tank (1), the one end intercommunication that heat pipe (10) were kept away from in waste heat recovery pipe (9) is equipped with back flow (11), and back flow (11) keep away from the one end of waste heat recovery pipe (9) and the upside intercommunication setting of dissolving tank (1).
2. The water glass dissolving energy-saving device according to claim 1, wherein the stirring mechanism comprises a stirring motor (12) fixed at the center of the upper side of the dissolving tank (1), the main shaft end of the stirring motor (12) extends into the dissolving tank (1) and is fixedly connected with a vertically arranged rotating rod (13), and two stirring rods (14) are fixedly connected to the rotating rod (13) from top to bottom in sequence.
3. The water glass dissolving energy-saving device according to claim 2, wherein the stirring rod (14) is in a ribbon shape, and the stirring rod (14) and the rotating rod (13) are fixedly connected in a welding manner.
4. The water glass dissolving energy-saving device according to claim 1, wherein the heating mechanism comprises a heating cavity (15) arranged in the side wall of the dissolving tank (1), an electric heater (16) and an electric heating plate (17), one end of the electric heating plate (17) is electrically connected with the electric heater (16), the electric heater (16) is fixedly connected with the heat shield (8), and the electric heating plate (17) is fixed in the heating cavity (15).
5. The energy-saving device for dissolving water glass according to claim 1, wherein the discharging mechanism comprises a driving motor (18) fixed on the lower side of the L-shaped discharging valve port (7), and a spindle end of the driving motor (18) extends into the vertical end of the L-shaped discharging valve port (7) and is fixedly connected with a vertically arranged auger rod (19).
6. The water glass dissolving energy-saving device according to claim 1, wherein the waste heat recovery pipe (9) is in a spiral coil shape, and the waste heat recovery pipe (9) is made of pure copper.
7. The energy-saving device for dissolving water glass according to claim 1, wherein a control switch (20) is fixedly connected to the front side of the heat shield (8), and one end of the stirring mechanism, one end of the heating mechanism and one end of the discharging mechanism are respectively electrically connected with the control switch (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121221577.7U CN215311703U (en) | 2021-06-02 | 2021-06-02 | Water glass dissolves economizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121221577.7U CN215311703U (en) | 2021-06-02 | 2021-06-02 | Water glass dissolves economizer |
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| Publication Number | Publication Date |
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| CN215311703U true CN215311703U (en) | 2021-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121221577.7U Active CN215311703U (en) | 2021-06-02 | 2021-06-02 | Water glass dissolves economizer |
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| CN (1) | CN215311703U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114409228A (en) * | 2022-02-17 | 2022-04-29 | 乐鑫 | Novel smelting furnace for glass processing |
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2021
- 2021-06-02 CN CN202121221577.7U patent/CN215311703U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114409228A (en) * | 2022-02-17 | 2022-04-29 | 乐鑫 | Novel smelting furnace for glass processing |
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