CN215296059U

CN215296059U - Automatic detection equipment for solar assembly frame mounting holes

Info

Publication number: CN215296059U
Application number: CN202121620955.9U
Authority: CN
Inventors: 徐龙; 蒋孝山
Original assignee: Changzhou Suntech Solar Power Co ltd
Current assignee: Changzhou Suntech Solar Power Co ltd
Priority date: 2021-07-16
Filing date: 2021-07-16
Publication date: 2021-12-24
Anticipated expiration: 2031-07-16

Abstract

The utility model discloses a solar energy component frame mounting hole automated inspection equipment, which comprises an outer shell, a processor, a display, the spout, detection mechanism, a left support plate, a right support plate, the knob, screw rod and extension board, through having set up detection mechanism, through the removal of motor drive lead screw control activity pipe, the activity pipe passes through the movable rod and drives the detection head, carry out rectilinear movement through the position that the control detection head installed along the hole site, the lug of detection head bottom falls to in the hole site when the hole site, and trigger the record, according to the removal stroke of detection head and the record to the hole site, carry out actual detection to the position of every hole site, and calculate the demonstration between every hole distance, detection effect is good, and practical simple, high efficiency.

Description

Automatic detection equipment for solar assembly frame mounting holes

Technical Field

The utility model particularly relates to a solar energy component frame mounting hole automated inspection equipment relates to solar energy component and detects relevant field.

Background

Be equipped with a plurality of mounting holes on solar energy component's the frame, the mounting hole is processed before the equipment, and the mounting hole is located the frame. Whether the hole pitch and the hole site need to be detected after the frame is assembled is correct, the hole site and the hole pitch are inconvenient to measure, the hole site of each hole needs to be detected, the hole pitch is detected again, the detection quantity is large, the detection time is long, the detection efficiency is poor, each solar panel component needs to be detected, and the production efficiency is greatly influenced.

The patent with the application number of CN201811471479.1 discloses a solar component detection device, which provides an automatic detection device for a frame mounting hole of a solar component, and the automatic detection device can quickly detect the hole position and the hole distance of the mounting hole on the frame through a detection rod arranged according to a drawing, namely, the detection rods form a standard detection template, when the hole positions and the hole distances of all the mounting holes are correct, the detection rods are all inserted into the mounting holes of the frame, if the position of a certain mounting hole is incorrect, the detection rod cannot be inserted into the mounting hole to trigger the audible and visual alarm, which indicates that the position of the mounting hole of the frame is incorrect, the device has the advantages of rapid and accurate detection, greatly improved working efficiency, adoption of a plurality of detection rods for detecting hole sites, need of controlling the movement of the detection rods, the pitch of the holes is detected by measuring the distance between the detection rods, but when the hole positions have deviation, the actual pitch of the holes cannot be detected.

SUMMERY OF THE UTILITY MODEL

Therefore, in order to solve the above insufficiency, the utility model provides a solar energy component frame mounting hole automatic check out test set here.

The utility model is realized by constructing an automatic detection device for the frame mounting hole of the solar component, which comprises a shell and a detection mechanism, wherein the left side of the top end of the shell is provided with a processor and a display, the middle part of the front end of the shell is provided with a chute, the shell is internally provided with the detection mechanism, the detection mechanism comprises a motor, a lead screw, a movable pipe, a movable plate, a limiting pipe, a polished rod and a detection head, the right end of the motor is connected with the lead screw, the lead screw penetrates through the movable pipe and is in threaded connection with the movable pipe, the front end of the movable pipe is fixedly connected with the movable plate, the middle part of the bottom end of the movable plate is fixedly connected with the limiting pipe, the polished rod penetrates through the limiting pipe, the front end of the movable plate is fixedly connected with the detection head, the front end of the movable plate penetrates through the chute and extends out, the right end of the lead screw is rotationally connected with the shell through a bearing, the left side and the right side of the polished rod are respectively fixed with the shell, the outer side of the motor is fixed with the shell.

Preferably, the left and right sides of the bottom end of the shell are respectively fixed with a left support plate and a right support plate, the left end of the left support plate is provided with a knob, the right side of the knob is connected with a solenoid, the right end of the screw penetrates through the left support plate and is connected with the support plate, and the screw is in threaded connection with the left support plate.

Preferably, it includes the movable shell, supports shell, trigger switch, movable rod, clamp plate, lug and spring to detect the head, the middle part is fixed with the support shell in the movable shell, support the inside outside of shell and install trigger switch, the vertical movable rod that has run through in middle part in the support shell, movable rod top and clamp plate fixed connection, movable rod bottom and lug fixed connection, the lug top is passed through the spring and is supported shell elastic connection, and the spring cup joints in the movable rod outside, movable shell rear end and fly leaf fixed connection.

Preferably, the screw rod and the movable tube are arranged concentrically, and the screw rod and the polish rod are arranged in parallel.

Preferably, the surface of the polish rod is smooth, and the inner wall of the limiting pipe is attached to the polish rod.

Preferably, the surface of the movable plate is smooth, and the upper side wall and the lower side wall in the sliding groove are respectively attached to the movable plate.

Preferably, the surface of the movable rod is smooth, the inner wall of the supporting shell is attached to the movable rod, and the movable rod is vertically arranged.

Preferably, the bottom end surface of the bump is semi-spherical, and the bottom end surface of the bump is smooth.

The utility model has the advantages of as follows: the utility model discloses an improve and provide a solar energy component frame mounting hole automated inspection equipment here, compare with equipment of the same type, have following improvement:

a solar energy component frame mounting hole automated inspection equipment, through having set up detection mechanism, through the removal of motor drive lead screw control activity pipe, the activity pipe passes through the movable rod and drives the detection head, carry out linear movement through the position of control detection head along the hole site installation, the lug of detection head bottom falls to the hole site in when the hole site, and trigger a record, according to the removal stroke of detection head and the record to the hole site, carry out the actual detection to the position of every hole site, and to calculating between every hole pitch and show, detection effect is good, and practical simple, high efficiency.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the screw structure of the present invention;

FIG. 3 is a top sectional view of the internal structure of the detecting mechanism of the present invention;

FIG. 4 is a schematic diagram of the movable plate structure of the present invention;

fig. 5 is a sectional view of the internal structure of the detection head of the present invention.

Wherein: the device comprises a shell-1, a processor-2, a display-3, a chute-4, a detection mechanism-5, a left support plate-6, a right support plate-7, a knob-8, a screw-9, a support plate-10, a motor-51, a screw rod-52, a movable tube-53, a movable plate-54, a limit tube-55, a polished rod-56, a detection head-57, a movable shell-571, a support shell-572, a trigger switch-573, a movable rod-574, a pressure plate-575, a bump-576 and a spring-577.

Detailed Description

The present invention will be described in detail with reference to the accompanying fig. 1-5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1 and 2, the utility model provides a solar energy component frame mounting hole automated inspection equipment here through the improvement, including shell 1 and detection mechanism 5, treater 2 and display 3 are installed in 1 top left side of shell, spout 4 has been seted up at 1 front end middle part of shell, 1 internally mounted of shell has detection mechanism 5, the 1 bottom left and right sides of shell is fixed with left branch fagging 6 and right branch fagging 7 respectively, 6 left ends in left branch fagging are provided with

knob

8, 8 right sides in knob are connected with screwed

pipe

9, 9 right-hand members in screw rod run through left branch fagging 6 and are connected with extension board 10, and

screw rod

9 and 6 threaded connection in left branch fagging.

Referring to fig. 3 and 4, the present invention provides an automatic detection device for a frame mounting hole of a solar module through an improvement, wherein a detection mechanism 5 comprises a motor 51, a screw 52, a movable tube 53, a movable plate 54, a limiting tube 55, a polish rod 56 and a detection head 57, the right end of the motor 51 is connected to the screw 52, the screw 52 is driven by the motor 51 to rotate, the screw 52 penetrates through the movable tube 53, the screw 52 is connected to the movable tube 53 through a screw thread, the screw 52 rotates to drive the movable tube 53 to move, the front end of the movable tube 53 is fixedly connected to the movable plate 54, the middle part of the bottom end of the movable plate 54 is fixedly connected to the limiting tube 55, the polish rod 56 penetrates through the limiting tube 55 to limit the moving track of the limiting tube 55, the front end of the movable plate 54 is fixedly connected to the detection head 57, the detection head 57 is driven by the movable plate 54 to synchronously move, the front end of the movable plate 54 penetrates through a chute 4 to extend out, the right end of the screw 52 is rotatably connected to a housing 1 through a bearing, the left side and the right side of the polished rod 56 are respectively fixed with the shell 1, the outer side of the motor 51 is fixed with the shell 1, the screw rod 52 and the movable tube 53 are concentrically arranged, the screw rod 52 and the polished rod 56 are arranged in parallel, the screw rod 52 rotates to drive the movable tube 53 to move along the screw rod 52, the limiting tube 55 and the movable tube 53 are moved in parallel, the surface of the polished rod 56 is smooth, the inner wall of the limiting tube 55 is attached to the polished rod 56, the moving track of the limiting tube 55 is limited, the surface of the movable plate 54 is smooth, the upper side wall and the lower side wall of the inner part of the sliding chute 4 are respectively attached to the movable plate 54, and the moving and stabilizing effect of the movable plate 54 is improved.

Referring to fig. 5, the present invention provides an automatic detection device for a frame mounting hole of a solar module through an improvement, wherein a detection head 57 comprises a movable shell 571, a support shell 572, a trigger switch 573, a movable rod 574, a pressing plate 575, a protrusion 576 and a spring 577, the support shell 572 is fixed at the middle part in the movable shell 571, the trigger switch 573 is installed at the outer side in the support shell 572, the movable rod 574 vertically penetrates through the middle part in the support shell 572, the top end of the movable rod 574 is fixedly connected with the pressing plate 575, when the movable rod 574 moves downwards, the pressing plate 575 is driven to press the trigger switch 573 downwards, the bottom end of the movable rod 574 is fixedly connected with the protrusion 576, the top end of the protrusion 576 is elastically connected with the support shell 572 through the spring 577, the spring 577 is sleeved on the outer side of the movable rod 574, the rear end of the movable shell 574 is fixedly connected with the movable plate 54, the surface of the movable rod 574 is smooth, the inner wall of the support shell 572 is attached to the movable rod, and the movable rod is vertically arranged, the moving track of the movable rod 574 is limited, the bottom end of the convex block 576 is semi-spherical, and the bottom end of the convex block 576 is smooth, so that when the convex block 576 falls into the mounting hole, the convex block 576 transversely moves to generate upward thrust.

The utility model provides an automatic detection device for the frame mounting hole of the solar component through improvement, and the working principle is as follows;

firstly, before the device is used, the device is required to be installed on a solar panel installation frame needing to detect a hole site, a shell 1 is placed on the frame, the shell 1 and the hole site line are placed in parallel, the moving track of a detection head 57 is enabled to be linearly attached to the hole site, the left side and the right side of the shell 1 are connected with the frame through a left support plate 6 and a right support plate 7, a screw rod 9 is driven to rotate through a rotating knob 8, the screw rod 9 moves rightwards through thread matching between the screw rod 9 and the left support plate 6, the screw rod 9 pushes a support plate 10 to be attached to the frame, and the frame is clamped and fixed through the support plate 10 and the right support plate 7;

secondly, the motor 51 is controlled to generate power to drive the circle center of the left end of the screw rod 52 to rotate through the output shaft, the surface of the polished rod 56 is smooth, the inner wall of the limiting tube 55 is attached to the polished rod 56, the moving track of the limiting tube 55 is limited, the screw rod 52 rotates and moves rightwards through threaded fit with the movable tube 53, and the movable tube 53 drives the movable plate 54, the limiting tube 55 and the detection head 57 to move straightly rightwards;

thirdly, when the detection head 57 moves, the bump 576 at the bottom end of the detection head 57 slides along the surface of the outer frame, because the bottom end surface of the bump 576 is in a semi-spherical shape, when the bump 576 at the bottom end of the detection head 57 passes through the hole site, elastic potential energy is generated by the spring 577 to press the bump 576 downwards, so that the bump 576 falls into the hole site, the bump 576 moves downwards, the pressing plate 575 is driven by the movable rod 574 to move downwards, the pressing plate 575 moves downwards to press the trigger switch 573 to trigger the hole site recording once, because the bottom end surface of the bump 576 is smooth, when the bump 576 falls into the mounting hole, the bump 576 moves transversely to generate upward thrust, and the bump 576 extrudes the spring 577 to move upwards, so that the bump 576 continuously moves transversely;

fourthly, according to the moving stroke of the detection head 57 and the record of the hole positions, the processor 2 carries out actual detection on the position of each hole position, calculates the distance between every two holes, and displays the distance through the display 3, so that the detection effect is good, and the detection method is practical, simple and efficient.

The utility model discloses an improvement provides a solar energy component frame mounting hole automatic check out test set, through having set up detection mechanism 5, through the removal of motor 51 drive lead screw 52 control movable pipe 53, movable pipe 53 passes through movable rod 54 and drives detection head 57, carry out rectilinear movement along the position of hole site installation through control detection head 57, fall to the hole site in when passing through the hole site lug 576 of detection head 57 bottom, and trigger a record, according to the removal stroke of detecting head 57 and the record to the hole site, carry out actual detection to the position of every hole site, and calculate the demonstration between every hole distance, detection effect is good, and practical simple, high efficiency.

Claims

1. An automatic detection device for a frame mounting hole of a solar assembly comprises a shell (1), wherein a processor (2) and a display (3) are mounted on the left side of the top end of the shell (1), and a sliding groove (4) is formed in the middle of the front end of the shell (1);

the method is characterized in that: the detection device is characterized by further comprising a detection mechanism (5), the detection mechanism (5) is installed inside the shell (1), the detection mechanism (5) comprises a motor (51), a screw rod (52), a movable pipe (53), a movable plate (54), a limiting pipe (55), a polish rod (56) and a detection head (57), the right end of the motor (51) is connected with the screw rod (52), the screw rod (52) penetrates through the movable pipe (53), the screw rod (52) is in threaded connection with the movable pipe (53), the front end of the movable pipe (53) is fixedly connected with the movable plate (54), the middle of the bottom end of the movable plate (54) is fixedly connected with the limiting pipe (55), the polish rod (56) penetrates through the inside of the limiting pipe (55), the front end of the movable plate (54) is fixedly connected with the detection head (57), the front end of the movable plate (54) penetrates through a chute (4) to extend out, and the right end of the screw rod (52) is rotatably connected with the shell (1) through a bearing, the left side and the right side of the polish rod (56) are respectively fixed with the shell (1), and the outer side of the motor (51) is fixed with the shell (1).

2. The automatic detection equipment for the solar assembly frame mounting holes according to claim 1, characterized in that: the improved multifunctional supporting plate is characterized in that a left supporting plate (6) and a right supporting plate (7) are fixed to the left side and the right side of the bottom end of the shell (1) respectively, a knob (8) is arranged at the left end of the left supporting plate (6), the right side of the knob (8) is connected with a screw rod (9), the right end of the screw rod (9) penetrates through the left supporting plate (6) and is connected with a supporting plate (10), and the screw rod (9) is in threaded connection with the left supporting plate (6).

3. The automatic detection equipment for the solar assembly frame mounting holes according to claim 1, characterized in that: the detection head (57) comprises a movable shell (571), a supporting shell (572), a trigger switch (573), a movable rod (574), a pressing plate (575), a convex block (576) and a spring (577), wherein the supporting shell (572) is fixed in the middle of the movable shell (571), the trigger switch (573) is installed on the outer side of the inner portion of the supporting shell (572), the movable rod (574) vertically penetrates through the middle of the inner portion of the supporting shell (572), the top end of the movable rod (574) is fixedly connected with the pressing plate (575), the bottom end of the movable rod (574) is fixedly connected with the convex block (576), the top end of the convex block (576) is elastically connected with the supporting shell (572) through the spring (577), the spring (577) is sleeved on the outer side of the movable rod (574), and the rear end of the movable shell (571) is fixedly connected with the movable plate (54).

4. The automatic detection equipment for the solar assembly frame mounting holes according to claim 1, characterized in that: the screw rod (52) and the movable tube (53) are arranged concentrically, and the screw rod (52) and the polish rod (56) are arranged in parallel.

5. The automatic detection equipment for the solar assembly frame mounting holes according to claim 1, characterized in that: the surface of the polish rod (56) is smooth, and the inner wall of the limiting pipe (55) is attached to the polish rod (56).

6. The automatic detection equipment for the solar assembly frame mounting holes according to claim 1, characterized in that: the surfaces of the movable plates (54) are smooth, and the upper side wall and the lower side wall in the sliding chute (4) are respectively attached to the movable plates (54).

7. The automatic detection equipment for the solar assembly frame mounting holes according to claim 3, wherein: the surface of the movable rod (574) is smooth, the inner wall of the supporting shell (572) is attached to the movable rod (574), and the movable rod (574) is vertically arranged.

8. The automatic detection equipment for the solar assembly frame mounting holes according to claim 3, wherein: the bottom end surface of the convex block (576) is semi-spherical, and the bottom end surface of the convex block (576) is smooth.