CN215251182U

CN215251182U - Shaft laser cladding equipment

Info

Publication number: CN215251182U
Application number: CN202121340370.1U
Authority: CN
Inventors: 齐欢; 蔡国双; 季威扬; 向明勋
Original assignee: Hangzhou Huirui Laser Technology Co ltd
Current assignee: Hangzhou Huirui Laser Technology Co ltd
Priority date: 2021-06-16
Filing date: 2021-06-16
Publication date: 2021-12-21
Anticipated expiration: 2031-06-16

Abstract

The utility model provides an axle type laser cladding equipment belongs to laser cladding technical field, including installation component, cladding subassembly and supporting component. The fixed plate in the installation component is fixed in the support frame, the control box is fixed in the support frame, the motor that melts in the cladding component is fixed in the control box, first anchor clamps fixed connection is in the motor, and rotate in the control box, it slides in the support frame to remove the frame, the second anchor clamps rotate to be connected in removing the frame, the manipulator sets up in the support frame, melt the head demountable installation in the manipulator, base among the supporting component slides in the support frame, the solid fixed cylinder is fixed in the base, the rotating ring rotates in the solid fixed cylinder, the actuating lever sets up in the solid fixed cylinder, and the transmission is in the rotating ring, the one end of telescopic link is contradicted in the actuating lever, the other end is fixed in the support frame, the gyro wheel is provided with two and rotates respectively and connects in the both ends position of support frame. The device can be used for supporting the shaft by external force when the shaft is long or thick.

Description

Shaft laser cladding equipment

Technical Field

The utility model relates to a laser cladding technical field particularly, relates to an axle type laser cladding equipment.

Background

Laser cladding, also known as laser cladding or laser cladding, is a new surface modification technique. The method is characterized in that a cladding material is added on the surface of a base material, and the cladding material and a thin layer on the surface of the base material are fused together by utilizing a laser beam with high energy density, so that a metallurgically bonded cladding layer is formed on the surface of a base layer.

When cladding the axle type usually, all press from both sides the both ends of axle tightly with anchor clamps, then the drive shaft rotates, and then realizes cladding the surface of counter shaft, when the axle type is longer or thick, only press from both sides tight the support through both ends counter shaft, make the axle atress inhomogeneous when cladding very easily, and then can make to clad the effect relatively poor.

SUMMERY OF THE UTILITY MODEL

In order to compensate above not enough, the utility model provides an axle type laser cladding equipment aims at improving the poor problem of axle support effect.

The utility model discloses a realize like this: the utility model provides an axle type laser cladding equipment, including installation component, cladding subassembly and supporting component.

The mounting assembly comprises a fixing frame, a fixing plate and a control box, wherein the fixing plate is fixedly connected with the fixing frame, and the control box is fixedly connected with one end, far away from the fixing frame, of the fixing plate.

Cladding subassembly includes motor, first anchor clamps, removes frame, second anchor clamps, manipulator and cladding head, motor fixed connection in the control box, first anchor clamps fixed connection in the motor to rotate connect in the control box, remove frame sliding connection in the mount, second anchor clamps rotate connect in it is close to remove the frame one side of first anchor clamps, the manipulator set up in the mount, cladding head demountable installation in the manipulator.

The supporting component comprises a base, a fixing cylinder, a rotating ring, a driving rod, a telescopic rod supporting frame and a roller, wherein the base is slidably connected with the fixing frame, the fixing cylinder is fixedly connected with the base, the rotating ring is rotatably connected with the fixing cylinder, the driving rod is arranged in the fixing cylinder, the driving rod is connected with the rotating ring, one end of the telescopic rod is abutted to the driving rod, the other end of the telescopic rod is fixedly connected with the supporting frame, and the roller is provided with two rollers and is respectively rotatably connected with the two end positions of the supporting frame.

The utility model discloses an in one embodiment, still include the displacement subassembly, the displacement subassembly includes lead screw and bull stick, the lead screw transmission connect in the fixed plate, just the rotation connect in remove the frame, bull stick fixed connection in the lead screw is kept away from remove the one end of frame.

The utility model discloses an in one embodiment, the first slider of removal frame fixedly connected with, first spout has been seted up to the mount, first slider can hold in first spout, and can follow first spout slides.

In an embodiment of the present invention, the base is fixedly connected with a second slider, the fixing frame has a second sliding slot, and the second slider can be accommodated in the second sliding slot and can slide along the second sliding slot.

In an embodiment of the present invention, the first clamp and the second clamp are three-jaw chucks.

In an embodiment of the present invention, the driving rod is provided with an external thread portion, the rotating ring is provided with an internal thread portion, and the external thread portion is adapted to the internal thread portion.

The utility model discloses an in one embodiment, telescopic link fixedly connected with location strip, location strip joint in a solid fixed cylinder, and can slide in a solid fixed cylinder.

In an embodiment of the present invention, the roller is a rubber roller.

In an embodiment of the present invention, the rotating rod is provided with a handle sleeve.

The utility model discloses an in one embodiment, rotatory circle fixedly connected with rotating strip, the swivelling chute has been seted up to the solid fixed cylinder, rotating strip rotate connect in the swivelling chute.

The utility model has the advantages that: the utility model discloses an axle type laser cladding equipment that obtains through above-mentioned design, during the use, press from both sides the both ends of axle tightly through first anchor clamps and second anchor clamps, then rotatory circle, and then make the actuating lever reciprocate, and then drive the telescopic link and reciprocate, and then can make the support frame reciprocate, and then drive the gyro wheel and reciprocate, and then can make axle and gyro wheel conflict each other, and then can further play the supporting role of counter shaft through the gyro wheel, then start motor and manipulator, and then cover the operation through covering first counter shaft, and the axle is when rotating, the gyro wheel also rotates on the support frame, can not influence the process that the axle rotated;

the device can carry out external force to the axle and support when the axle class is longer or thick, and then avoids the axle atress inhomogeneous when cladding, and then can improve and clad the effect.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural diagram of an overall device provided by an embodiment of the present invention;

fig. 2 is a schematic cross-sectional structure diagram provided in an embodiment of the present invention;

fig. 3 is a schematic view of a part of the structure provided by the embodiment of the present invention;

fig. 4 is an exploded schematic view of a support assembly according to an embodiment of the present invention.

In the figure: 100-mounting the assembly; 110-a fixed mount; 111-a first runner; 112-a second runner; 120-a fixed plate; 130-a control box; 200-cladding the assembly; 210-a motor; 220-a first clamp; 230-a mobile frame; 231-a first slider; 240-a second clamp; 250-a manipulator; 260-cladding head; 300-a support assembly; 310-a base; 311-a second slider; 320-a fixed cylinder; 321-a rotating groove; 330-rotation ring; 331-an internal threaded portion; 332-rotating the strip; 340-a drive rod; 341-external thread portion; 350-a telescopic rod; 351-positioning bar; 360-a support frame; 370-a roller; 400-a displacement assembly; 410-a screw rod; 420-rotating rod.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

Referring to fig. 1, the present invention provides a technical solution: an axle-type laser cladding apparatus includes a mounting assembly 100, a cladding assembly 200, and a support assembly 300.

Referring to fig. 1, a cladding assembly 200 and a support assembly 300 are both mounted on a mounting assembly 100, the mounting assembly 100 is mainly used for fixing, mounting and supporting, the cladding assembly 200 is mainly used for cladding a shaft, and the support assembly 300 is mainly used for supporting the shaft.

Referring to fig. 1, 2 and 3, the mounting assembly 100 includes a fixing frame 110, a fixing plate 120 and a control box 130, the fixing plate 120 is fixedly connected to the fixing frame 110, the control box 130 is fixedly connected to one end of the fixing frame 110 far from the fixing plate 120, a second slider 311 is fixedly connected to the base 310, the fixing frame 110 is provided with a second sliding slot 112, the second slider 311 can be accommodated in the second sliding slot 112 and can slide along the second sliding slot 112, and the base 310 can stably move on the fixing frame 110 through the actions of the second slider 311 and the second sliding slot 112.

Referring to fig. 1, 2 and 3, the cladding assembly 200 includes a motor 210, a first fixture 220, a moving frame 230, a second fixture 240, a robot 250 and a cladding head 260, the motor 210 is fixedly connected in the control box 130, the first fixture 220 is fixedly connected to the motor 210 and rotatably connected to the control box 130, the moving frame 230 is slidably connected to the fixed frame 110, the moving frame 230 is fixedly connected to a first sliding block 231, the fixed frame 110 is provided with a first sliding slot 111, the first sliding block 231 can be accommodated in the first sliding slot 111 and can slide along the first sliding slot 111, and the moving frame 230 can slide on the fixed frame 110 stably under the action of the first sliding block 231 and the first sliding slot 111. The second clamp 240 is rotatably connected to one side of the movable frame 230 close to the first clamp 220, the manipulator 250 is arranged on the fixed frame 110, the cladding head 260 is detachably mounted on the manipulator 250, the first clamp 220 and the second clamp 240 are three-jaw chucks, and the rotation shaft can be stabilized through the three-jaw chucks and can be conveniently detached.

Referring to fig. 1, 2 and 4, the supporting assembly 300 includes a base 310, a fixing cylinder 320, a rotating ring 330, a driving rod 340, a supporting frame 360 of the telescopic rod 350 and a roller 370, the base 310 is slidably connected to the fixing frame 110, the fixing cylinder 320 is fixedly connected to the base 310, the rotating ring 330 is rotatably connected to the fixing cylinder 320, the rotating ring 330 is fixedly connected to a rotating strip 332, the fixing cylinder 320 is provided with a rotating groove 321, and the rotating strip 332 is rotatably connected to the rotating groove 321 to realize a stable rotation effect. The driving rod 340 is disposed in the fixed cylinder 320 and is in transmission connection with the rotating ring 330, the driving rod 340 is provided with an external thread portion 341, the rotating ring 330 is provided with an internal thread portion 331, the external thread portion 341 is adapted to the internal thread portion 331, and the driving rod 340 can be driven to move up and down by the cooperation of the external thread portion 341 and the internal thread portion 331. The one end of telescopic link 350 is contradicted in actuating lever 340, and the other end fixed connection of telescopic link 350 is in support frame 360, and telescopic link 350 fixedly connected with location strip 351, location strip 351 joint in a solid fixed cylinder 320 to can slide in a solid fixed cylinder 320, can avoid telescopic link 350 to rotate along with actuating lever 340, and then avoid gyro wheel 370 to rotate. The rollers 370 are provided with two rollers and are respectively rotatably connected to the two ends of the supporting frame 360, and the rollers 370 are rubber rollers, so that the damage to the rollers 370 caused by the rotation of the shaft can be effectively prevented.

Referring to fig. 1, 2 and 3, the displacement assembly 400 further includes a screw rod 410 and a rotating rod 420, the screw rod 410 is connected to the fixing plate 120 in a transmission manner and is rotatably connected to the moving frame 230, the rotating rod 420 is fixedly connected to one end of the screw rod 410 far away from the moving frame 230, and the rotating rod 420 is provided with a handle sleeve, so that people can rotate the screw rod 410 through the rotating rod 420.

Specifically, the working principle of the shaft laser cladding equipment is as follows: when the shaft cladding device is used, the two ends of the shaft are clamped tightly through the first clamp 220 and the second clamp 240, then the rotating ring 330 is rotated, the driving rod 340 is made to move up and down, the telescopic rod 350 is further driven to move up and down, the supporting frame 360 is further made to move up and down, the roller 370 is further driven to move up and down, the shaft and the roller 370 are further enabled to be mutually abutted, the roller 370 can further play a supporting role in shaft alignment, then the motor 210 and the manipulator 250 are started, further, cladding operation is performed on the shaft through the cladding head 260, and when the shaft rotates, the roller 370 also rotates on the supporting frame 360, and the rotating process of the shaft cannot be influenced;

through rotating the rotating rod 420, the lead screw 410 is further driven to rotate, so that the moving frame 230 can move in the first sliding groove 111 of the fixed frame 110 through the first sliding block 231, and cladding operation on long shafts and short shafts of different models is realized.

It should be noted that the specific model specifications of the motor 210 and the manipulator 250 need to be determined by model selection according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.

The power supply of the motor 210 and the robot 250 and the principle thereof will be apparent to those skilled in the art and will not be described in detail herein.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The shaft laser cladding equipment is characterized by comprising

The mounting assembly (100) comprises a fixing frame (110), a fixing plate (120) and a control box (130), wherein the fixing plate (120) is fixedly connected to the fixing frame (110), and the control box (130) is fixedly connected to one end, far away from the fixing plate (120), of the fixing frame (110);

the cladding assembly (200) comprises a motor (210), a first clamp (220), a moving frame (230), a second clamp (240), a manipulator (250) and a cladding head (260), wherein the motor (210) is fixedly connected in the control box (130), the first clamp (220) is fixedly connected to the motor (210) and is rotatably connected to the control box (130), the moving frame (230) is slidably connected to the fixed frame (110), the second clamp (240) is rotatably connected to one side, close to the first clamp (220), of the moving frame (230), the manipulator (250) is arranged on the fixed frame (110), and the cladding head (260) is detachably mounted on the manipulator (250);

supporting component (300), supporting component (300) includes base (310), solid fixed cylinder (320), rotatory circle (330), actuating lever (340), telescopic link (350) support frame (360) and gyro wheel (370), base (310) sliding connection in mount (110), gu fixed cylinder (320) fixed connection in base (310), rotatory circle (330) rotate connect in gu fixed cylinder (320), actuating lever (340) set up in gu fixed cylinder (320), and the transmission connect in rotatory circle (330), the one end of telescopic link (350) contradict in actuating lever (340), the other end fixed connection of telescopic link (350) in support frame (360), gyro wheel (370) be provided with two and rotate respectively connect in the both ends position of support frame (360).

2. The shaft-type laser cladding apparatus according to claim 1, further comprising a displacement assembly (400), wherein the displacement assembly (400) comprises a lead screw (410) and a rotating rod (420), the lead screw (410) is in transmission connection with the fixed plate (120), the rotating rod is in rotation connection with the movable frame (230), and the rotating rod (420) is fixedly connected to one end of the lead screw (410) far away from the movable frame (230).

3. The shaft-type laser cladding device according to claim 1, wherein the moving frame (230) is fixedly connected with a first sliding block (231), the fixed frame (110) is provided with a first sliding slot (111), and the first sliding block (231) can be accommodated in the first sliding slot (111) and can slide along the first sliding slot (111).

4. The shaft-type laser cladding device according to claim 1, wherein a second sliding block (311) is fixedly connected to the base (310), a second sliding slot (112) is formed in the fixed frame (110), and the second sliding block (311) can be accommodated in the second sliding slot (112) and can slide along the second sliding slot (112).

5. The shaft-like laser cladding apparatus of claim 1, wherein said first fixture (220) and said second fixture (240) are both three-jaw chucks.

6. The shaft-like laser cladding apparatus of claim 1, wherein said driving rod (340) is provided with an external threaded portion (341), said rotating ring (330) is provided with an internal threaded portion (331), said external threaded portion (341) being adapted to said internal threaded portion (331).

7. The shaft-type laser cladding equipment of claim 1, wherein a positioning strip (351) is fixedly connected to the telescopic rod (350), and the positioning strip (351) is clamped to the fixed cylinder (320) and can slide on the fixed cylinder (320).

8. The shaft-like laser cladding apparatus of claim 1, wherein said roller (370) is a rubber roller.

9. The shaft-type laser cladding device according to claim 2, wherein the rotating rod (420) is provided with a handle sleeve.

10. The shaft-type laser cladding device according to claim 1, wherein a rotating bar (332) is fixedly connected to the rotating ring (330), a rotating groove (321) is formed in the fixed cylinder (320), and the rotating bar (332) is rotatably connected to the rotating groove (321).