CN215224550U - Emulsified coagulating agent production system - Google Patents
Emulsified coagulating agent production system Download PDFInfo
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- CN215224550U CN215224550U CN202120790972.0U CN202120790972U CN215224550U CN 215224550 U CN215224550 U CN 215224550U CN 202120790972 U CN202120790972 U CN 202120790972U CN 215224550 U CN215224550 U CN 215224550U
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- emulsifier
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Abstract
The utility model belongs to the technical field of coagulant production systems, in particular to an emulsified coagulant production system, which comprises a feeding group, an emulsifying tank, a high-pressure homogenizer and a dryer which are connected in sequence through pipelines; the feeding group comprises an emulsifier storage tank, a brine tank and an oil storage tank, wherein a discharge port of the emulsifier storage tank is connected with a feed port of the brine tank through an emulsifier conveying pipeline, a discharge port of the brine tank is connected with an oil-water mixing pipeline through a water phase conveying pipeline, and the oil-water mixing pipeline is connected with a feed port of the emulsification tank; the discharge port of the grease storage tank is connected with an oil-water mixing pipeline through a grease conveying pipeline; the top of the emulsifying tank is provided with a high-speed shearing homogenizer, the system has good emulsifying uniformity, the quality guarantee period of the oil phase raw materials is long, and the emulsifier in the emulsifier storage tank is fully discharged.
Description
Technical Field
The utility model belongs to the technical field of coagulant production system, concretely relates to emulsification coagulant production system.
Background
The type of the coagulant is a key influence on the quality of the bean curd, and when the coagulant such as gluconolactone, bittern, plaster of paris and the like is used for brine adding operation, the coagulation reaction speed is extremely high, so that the formed gel structure is rough, the mechanical operation is difficult to realize, and the development of the bean curd industry is limited to a great extent. The W/O emulsion takes a polar substance (water) as a disperse phase and a non-polar substance (oil) as a continuous phase, and utilizes the hydrophobicity of the outer continuous phase to delay the interaction of an inward hydrophilic substance and water under certain conditions, thereby achieving the effect of slow release. The adoption of the W/O type coagulant can effectively slow down the coagulation reaction speed of the coagulant and the protein and improve the yield and the quality of the bean curd. The existing emulsifying coagulant has unsatisfactory homogenizing effect during production, and simultaneously, the used oil phase raw materials are easy to deteriorate, and the emulsifier is easy to remain in an emulsifier storage tank to cause waste.
SUMMERY OF THE UTILITY MODEL
To the problem that the homogeneity effect of current production system is poor, oil phase raw materials is perishable and the emulsifier is easy extravagant, the utility model provides an emulsification coagulant production system, the emulsification degree of consistency is good, and oil phase raw materials shelf life is long, and the emulsifier in the emulsifier storage tank is unloaded fully.
The technical scheme of the utility model is that:
an emulsifying coagulant production system comprises a feeding group, an emulsifying tank, a high-pressure homogenizer and a dryer which are sequentially connected through pipelines;
the feeding group comprises an emulsifier storage tank, a brine tank and an oil storage tank, wherein a discharge port of the emulsifier storage tank is connected with a feed port of the brine tank through an emulsifier conveying pipeline, a discharge port of the brine tank is connected with an oil-water mixing pipeline through a water phase conveying pipeline, and the oil-water mixing pipeline is connected with a feed port of the emulsification tank;
the discharge port of the grease storage tank is connected with an oil-water mixing pipeline through a grease conveying pipeline;
the top of the emulsifying tank is provided with a high-speed shearing homogenizer.
Furthermore, the grease storage tank is of a double-layer tank structure consisting of an inner container and an outer shell, a cavity is formed between the inner container and the outer shell, and the cavity is filled with a heat-insulating material. When the external environment is too high, the grease is easy to go bad and go bad, the temperature is high and low, and the grease is easy to precipitate; the grease is insulated by filling the insulating material, so that the influence of the external environment on the quality of the grease is avoided.
Further, the grease storage tank is also provided with a stirring mechanism, and the stirring mechanism comprises a motor, a rotating shaft and wall scraping blades; the top of the grease storage tank is provided with a motor box, a motor is arranged in the motor box, the output end of the motor is connected with a rotating shaft, a wall scraping blade is arranged on the rotating shaft, and the edge of the wall scraping blade is in contact with the inner wall of the inner container. When the grease deposits, through scraping the stirring of wall blade, promote the grease and be the homogeneous state, can scrape down the grease that remains on grease storage tank inner wall simultaneously, improve the utilization ratio of grease, avoid extravagant.
Further, the top of the emulsifier storage tank is provided with a sealing cover, the sealing cover is provided with a limiting sliding sleeve, a push rod penetrates through the limiting sliding sleeve, the top of the push rod is provided with a handle, and the bottom of the push rod is provided with a material pushing plate. The emulsifier is easy to remain and causes waste in the emulsifier storage tank, promotes the handle, and the push rod moves down in spacing sliding sleeve, and then the scraping wings bulldozes the emulsifier, takes out the emulsifier that will remain in the emulsifier storage tank, has also improved the ejection of compact speed of emulsifier simultaneously.
Further, the discharge port of the emulsifier storage tank, the discharge port of the brine tank and the discharge port of the grease storage tank are all provided with valves. The discharging is controlled by a valve.
Furthermore, flow meters are arranged on the emulsifier conveying pipeline, the water phase conveying pipeline and the grease conveying pipeline. The amount of each raw material was monitored by a flow meter.
The utility model discloses a theory of operation does:
an emulsifier in an emulsifier storage tank enters a brine tank through an emulsifier conveying pipeline to be prepared into a water phase, the water phase enters an oil-water mixing pipeline through a water phase conveying pipeline, grease in the grease storage tank serves as an oil phase and enters the oil-water mixing pipeline through a grease conveying pipeline, the oil phase and the water phase are mixed and enter an emulsifying tank for emulsification, a high-speed shearing homogenizer is used for shearing a mixed material, and then the mixed material continues to enter a high-pressure homogenizer for further homogenization. When the sediment exists in the grease storage tank, starting a stirring mechanism to stir and scraping residual grease on the inner wall; the emulsifier is easy to remain and causes waste in the emulsifier storage tank, promotes the handle, and the push rod moves down in spacing sliding sleeve, and then the scraping wings bulldozes the emulsifier, takes out the emulsifier that will remain in the emulsifier storage tank, has also improved the ejection of compact speed of emulsifier simultaneously.
The utility model has the advantages that,
(1) the system integrates three emulsification and homogenization technologies of an emulsification tank, a high-speed shearing homogenizer and a high-pressure homogenizer, and carries out three times of homogenization and emulsification treatment with different effects on the emulsion continuously, so that the emulsion can be fully emulsified and has good emulsification uniformity;
(2) the heat insulation material is filled in the cavity to insulate the grease, so that the influence of the external environment on the quality of the grease is avoided; the oil is promoted to be in a uniform state by stirring through the wall scraping blades, and meanwhile, the oil remained on the inner wall of the oil storage tank can be scraped, so that the utilization rate of the oil is improved, and waste is avoided;
(3) the emulsifier is pushed and pressed by the pushing plate, so that the emulsifier remained in the emulsifier storage tank is taken out, and the discharging speed of the emulsifier is increased;
(4) the emulsifying coagulator produced by the system is used for preparing bean curd, so that the coagulation speed of the soybean milk can be effectively controlled, the elasticity of the bean curd is increased, and the bean curd has sufficient water retention.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an emulsified coagulant production system provided by the present invention;
FIG. 2 is a schematic structural diagram of the grease storage tank provided by the present invention;
FIG. 3 is a schematic structural diagram of an emulsifier storage tank provided by the present invention;
in the figure, 1, an emulsifier storage tank; 2. a valve; 3. a discharge port of the emulsifier storage tank; 4. an emulsifier delivery conduit; 5. a brine tank; 6. a discharge hole of the brine tank; 7. a flow meter; 8. a water phase delivery conduit; 9. a grease storage tank; 10. a discharge hole of the grease storage tank; 11. a grease delivery conduit; 12. an oil-water mixing pipeline; 13. a high-speed shearing homogenizer; 14. an emulsification tank; 15. a high-pressure homogenizer; 16. a dryer; 17. a housing; 18. a cavity; 19. an inner container; 20. a motor case; 21. a motor; 22. a rotating shaft; 23. a wall scraping blade; 24. a handle; 25. a limiting sliding sleeve; 26. a push rod; 17. a material pushing plate.
Detailed Description
The invention will be further described with reference to specific examples, but the scope of the invention is not limited thereto.
Example 1
An emulsifying coagulant production system comprises a feeding group, an emulsifying tank 14, a high-pressure homogenizer 15 and a dryer 16 which are sequentially connected through pipelines; wherein, the feeding group comprises an emulsifier storage tank 1, a brine tank 5 and a grease storage tank 9, the dryer 16 is a vacuum freeze dryer, the top of the emulsification tank 14 is provided with a high-speed shearing homogenizer 13, and in addition, the emulsification tank 14, the high-pressure homogenizer 15 and the high-speed shearing homogenizer 13 can adopt the conventional models in the field; the emulsifier is one of whey protein or soybean protein isolate; the oil is soybean oil; the brine is magnesium chloride brine; the system integrates three emulsification and homogenization technologies of an emulsification tank 14, a high-speed shearing homogenizer 13 and a high-pressure homogenizer 15, and the emulsion is continuously subjected to homogenization and emulsification treatment with three different actions, so that the emulsion can be fully emulsified and has good emulsification uniformity; the method specifically comprises the following steps:
the discharge port 3 of the emulsifier storage tank is connected with the feed port of a brine tank 5 through an emulsifier conveying pipeline 4, the discharge port 6 of the brine tank is connected with an oil-water mixing pipeline 12 through a water phase conveying pipeline 8, and the oil-water mixing pipeline 12 is connected with the feed port of an emulsification tank 14; a discharge port 10 of the grease storage tank is connected with an oil-water mixing pipeline 12 through a grease conveying pipeline 11; correspondingly, emulsifier storage tank discharge gate 3, brine groove discharge gate 5 and grease storage tank discharge gate 10 all are provided with valve 2, all are equipped with flowmeter 7 on emulsifier pipeline 4, aqueous phase pipeline 8 and the grease pipeline 11.
The oil storage tank and the emulsifier storage tank are improved because the emulsifying coagulant has the problems that the oil phase raw materials are easy to deteriorate and the emulsifier is easy to remain in the emulsifier storage tank to cause waste in the production process. Specifically, the grease storage tank 9 is a double-layer tank structure composed of an inner container 19 and an outer shell 17, a cavity 18 is formed between the inner container 19 and the outer shell 17, and a heat insulation material is filled in the cavity 18 and can be selected from a polyurethane foam heat insulation material; when the external environment is too high, the grease is easy to go bad and go bad, the temperature is high and low, and the grease is easy to precipitate; the grease is insulated by filling the insulation material, so that the influence of the external environment on the quality of the grease is avoided; the grease storage tank 9 is also provided with a stirring mechanism, and the stirring mechanism comprises a motor 21, a rotating shaft 22 and a wall scraping blade 23; the top of the grease storage tank 9 is provided with a motor box 20, a motor 21 is arranged inside the motor box 20, the output end of the motor 21 is connected with a rotating shaft 22, the rotating shaft 22 is provided with a wall scraping blade 23, and the edge of the wall scraping blade 23 is contacted with the inner wall of the inner container 19. When the grease is precipitated, the wall scraping blades are used for stirring to promote the grease to be in a uniform state, and meanwhile, the grease remained on the inner wall of the grease storage tank can be scraped, so that the utilization rate of the grease is improved, and the waste is avoided;
the top of the emulsifier storage tank 1 is provided with a sealing cover, the sealing cover is provided with a limiting sliding sleeve 25, a push rod 26 penetrates through the limiting sliding sleeve 25, the top of the push rod 26 is provided with a handle 24, and the bottom of the push rod 26 is provided with a material pushing plate 27. The emulsifier is apt to remain and causes the waste in the emulsifier storage tank, promotes handle 24, and push rod 26 moves downwards in limiting sliding sleeve 25, and then ejector pad 27 bulldozes the emulsifier, will remain the emulsifier outflow in the emulsifier storage tank, has also improved the ejection of compact speed of emulsifier simultaneously.
Although the present invention has been described in detail by way of preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and substance of the present invention, and these modifications or substitutions are intended to be within the scope of the present invention/any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. The production system of the emulsified coagulant is characterized by comprising a feeding group, an emulsifying tank (14), a high-pressure homogenizer (15) and a dryer (16) which are sequentially connected through pipelines;
the feeding group comprises an emulsifier storage tank (1), a brine tank (5) and a grease storage tank (9), a discharge port (3) of the emulsifier storage tank is connected with a feed port of the brine tank (5) through an emulsifier conveying pipeline (4), a discharge port (6) of the brine tank is connected with an oil-water mixing pipeline (12) through a water phase conveying pipeline (8), and the oil-water mixing pipeline (12) is connected with a feed port of an emulsification tank (14);
a discharge port (10) of the grease storage tank is connected with an oil-water mixing pipeline (12) through a grease conveying pipeline (11);
the top of the emulsifying tank (14) is provided with a high-speed shearing homogenizer (13).
2. The emulsified coagulating agent producing system according to claim 1, wherein the grease tank (9) is a double-tank structure composed of an inner tank (19) and an outer shell (17), a cavity (18) is provided between the inner tank (19) and the outer shell (17), and the cavity (18) is filled with a heat insulating material.
3. An emulsified coagulant production system as claimed in claim 1, wherein the grease tank (9) is further provided with a stirring mechanism including a motor (21), a rotary shaft (22) and a wall-scraping blade (23); a motor box (20) is arranged at the top of the grease storage tank (9), a motor (21) is arranged inside the motor box (20), the output end of the motor (21) is connected with a rotating shaft (22), and a wall scraping blade (23) is arranged on the rotating shaft (22).
4. The emulsified coagulating agent producing system as claimed in claim 1, wherein the top of the emulsifier storage tank (1) is provided with a sealing cover, the sealing cover is provided with a limit sliding sleeve (25), a push rod (26) penetrates through the limit sliding sleeve (25), the top of the push rod (26) is provided with a handle (24), and the bottom of the push rod (26) is provided with a material pushing plate (27).
5. The emulsified coagulating agent production system as claimed in claim 1, wherein the emulsifier storage tank outlet (3), the brine tank outlet (6) and the grease storage tank outlet (10) are provided with valves (2).
6. An emulsified coagulating agent producing system according to claim 1, wherein the emulsifier delivery conduit (4), the aqueous phase delivery conduit (8) and the oil delivery conduit (11) are provided with flow meters (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120790972.0U CN215224550U (en) | 2021-04-16 | 2021-04-16 | Emulsified coagulating agent production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120790972.0U CN215224550U (en) | 2021-04-16 | 2021-04-16 | Emulsified coagulating agent production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215224550U true CN215224550U (en) | 2021-12-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120790972.0U Active CN215224550U (en) | 2021-04-16 | 2021-04-16 | Emulsified coagulating agent production system |
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| Country | Link |
|---|---|
| CN (1) | CN215224550U (en) |
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2021
- 2021-04-16 CN CN202120790972.0U patent/CN215224550U/en active Active
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Address after: Five road 256500 Shandong County of Boxing city of Binzhou Province Bo No. 172 Patentee after: Shandong Yuxin Biotechnology Co.,Ltd. Address before: Five road 256500 Shandong County of Boxing city of Binzhou Province Bo No. 172 Patentee before: SHANDONG YUXIN BIO-TECH CO.,LTD. |
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