SUMMERY OF THE UTILITY MODEL
An object of this application is to provide a vacuum is filled water conservancy diversion mechanism and vacuum and is filled molding system for the shaping, the separation of the arc guide plate and plane guide plate of being convenient for.
In a first aspect, the present application provides a flow guide mechanism for vacuum infusion molding, including a planar flow guide plate and an arc flow guide plate. Two matching pieces arranged at intervals are fixed on the plane guide plate, one end of each matching piece, which is far away from the plane guide plate, is provided with a clamping groove, and the groove opening of each clamping groove faces outwards. The both sides of arc guide plate are provided with the fastener, and the fastener is inwards extended, and a fastener can be dismantled and set up in the draw-in groove of a fitting piece.
When the arc guide plate is required to be installed on the plane guide plate, the two sides of the arc guide plate are broken off, the distance between the two clamping pieces is increased, then the two clamping pieces are correspondingly arranged in the clamping grooves of the two matching pieces respectively, the arc guide plate is released, the two clamping pieces are rebounded, the two clamping pieces are clamped in the two clamping grooves respectively, and the arc guide plate and the plane guide plate are installed in a matched mode.
After the resin solidification is accomplished in the injecting glue, need dismantle the arc guide plate, can upwards pull up the arc guide plate, then make two fasteners break away from in the draw-in groove of two fitting pieces, realize the separation of arc guide plate and plane guide plate, the fastener basically can not contact with the resin, can make the separation more convenient, the recovery of being convenient for.
In an alternative embodiment, the fitting member includes a connecting member and an extending member, one end of the connecting member is connected to the first surface of the planar baffle, the other end of the connecting member is connected to one end of the extending member, and one end of the extending member, which is far away from the connecting member, extends outwards, so that a clamping groove is formed between the connecting member and the extending member.
Through forming the draw-in groove between connecting piece and the extension piece, it sets up more conveniently, is convenient for also form the great draw-in groove of notch to the installation of fastener.
In an alternative embodiment, the engaging member is in interference fit with the slot. Can assemble through the mode of pressing during the equipment, at the in-process of transporting with the injecting glue, can not break away from between arc guide plate and the plane guide plate.
In an alternative embodiment, the angle formed between the connector and the extension is 60-120 °. The notch of the clamping groove is 60-120 degrees, so that the clamping piece can be conveniently clamped into the clamping groove, and the arc-shaped guide plate can be conveniently arranged on the plane guide plate.
In an alternative embodiment, the angle formed by the two end surfaces of the clamping piece is consistent with the included angle formed between the connecting piece and the extending piece. Can make and can cooperate well between fastener and the fitting piece, avoid at the in-process of injecting glue, the fastener drops from the draw-in groove.
In an alternative embodiment, the connector forms an angle of 45-60 ° with the planar baffle, the end of the connector remote from the first surface extends inwardly, and the extension forms an angle of 30-60 ° with the planar baffle. An oblique positioning clamping groove structure is formed between the connecting piece and the extending piece, so that the clamping piece and the clamping groove can be matched more firmly. Simultaneously, when upwards pulling up arc guide plate, because the extension has certain inclination, can make it break away from the draw-in groove more easily, realize the separation of arc guide plate and fitting piece more easily.
In an optional implementation mode, the arc-shaped guide plate is provided with a glue injection port, and the plane guide plate between the two matching pieces is provided with a glue discharging port. After the arc-shaped guide plate is clamped on the plane guide plate, resin is injected through the glue injection port, so that resin enters a cavity formed between the arc-shaped guide plate and the plane guide plate and is matched with the glue discharging port, the phenomenon that the pressure in the cavity is too large is avoided, and indentation is prevented from being generated on the plane guide plate.
In an alternative embodiment, the glue discharging openings are multiple, the aperture of each glue discharging opening is 10-15mm, and the distance between two adjacent glue discharging openings is 5-15 mm. The whole plane guide plate can be basically not indented.
In an alternative embodiment, the planar baffles are polyethylene sheets and the curved baffles are polyethylene tubes. The material has high strength and low cost.
In a second aspect, the present application provides a vacuum infusion molding system including the diversion mechanism for vacuum infusion molding according to any one of the foregoing embodiments.
In the vacuum infusion molding system, can conveniently install the arc guide plate on the plane guide plate, after the injecting glue is accomplished, also separate the arc guide plate from the plane guide plate easily, the recovery of the water conservancy diversion mechanism of being convenient for.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
Fig. 2 is a schematic view of a split structure of a flow guide mechanism for vacuum infusion molding provided by the present application;
FIG. 3 is an assembly view of the flow guide mechanism for vacuum infusion molding provided by the present application; fig. 4 is a split type structure schematic diagram after glue injection of the flow guide mechanism for vacuum infusion molding provided by the application. Referring to fig. 2 to 4, the present application provides a flow guiding mechanism for vacuum infusion molding, which includes a planar flow guiding plate 110 and an arc flow guiding plate 120, wherein the planar flow guiding plate 110 is detachably connected to the arc flow guiding plate 120.
When the wind turbine blade needs to be formed by vacuum infusion molding, the arc-shaped guide plate 120 is installed on the planar guide plate 110, so that a cavity 130 is formed between the arc-shaped guide plate 120 and the planar guide plate 110, and glue is injected (resin 200, such as epoxy resin, is injected). After the glue injection is completed, the arc-shaped guide plate 120 is detached from the plane guide plate 110 so as to recover the flow guide mechanism and reduce the preparation cost of the wind power blade.
Optionally, a glue injection port (not shown) is formed in any position of the arc-shaped guide plate 120, the glue injection port is communicated with the cavity 130, and the position of the glue injection port is not limited, so that the glue injection port is more convenient to open. Further, the plane guide plate 110 is further provided with a glue discharging port 140, and the glue discharging port 140 is also communicated with the cavity 130, so that an indentation is prevented from being generated on the plane guide plate 110 in the glue injecting process.
Optionally, there are a plurality of glue discharging openings 140, each glue discharging opening 140 has a hole diameter of 10-15mm, and the distance between two adjacent glue discharging openings 140 is 5-15mm, so that the injection efficiency of the resin 200 can be improved. Illustratively, the aperture of each glue ejection port 140 is 10mm, 11mm, 12mm, 13mm, 14mm, or 15 mm; the distance between two adjacent glue outlets 140 is 5mm, 7mm, 9mm, 11mm, 13mm or 15 mm.
In this application, the material of plane guide plate 110 and arc guide plate 120 is the polyethylene material, and its intensity is higher, and retrieves easily, can reduce cost. In other embodiments, the material of the planar baffles 110 and the arc-shaped baffles 120 can also be made of metal material, which can also have high strength and can be easily recycled.
In the present application, the arc-shaped guide plate 120 is not limited to an arc-shaped guide plate (arc-shaped guide plate formed after the cylindrical guide tube is cut into halves), but may be a semi-annular guide tube formed by a regular polygon (guide tube formed after the regular polygon-shaped annular guide tube is cut into halves), or a semi-annular guide tube formed by another polygon (guide tube formed after the polygon-shaped annular guide tube is cut into halves).
To achieve a removable fit of planar baffles 110 and curved baffles 120. Fig. 5 is an enlarged view of v in fig. 3. Referring to fig. 3 and fig. 5, in the present application, two fitting pieces 150 are fixed on the planar flow guiding plate 110, and one end of the fitting piece 150 away from the planar flow guiding plate 110 is provided with a slot 151, and a slot opening of the slot 151 faces outward. The two sides of the arc-shaped guide plate 120 are provided with engaging members 160, the engaging members 160 extend inward, and one engaging member 160 is detachably disposed in the slot 151 of one engaging member 150.
Note that, the outward facing notch of the card slot 151 means: the notch of the slot 151 on one mating member 150 faces away from the other mating member 150; the engagement member 160 extends inward, which means that one side of the arc-shaped baffle 120 is extended toward the other side of the arc-shaped baffle 120 with the engagement member 160.
When the arc-shaped guide plate 120 needs to be installed on the planar guide plate 110, two sides of the arc-shaped guide plate 120 are broken off to increase the distance between the two engaging members 160, and then the two engaging members 160 are respectively and correspondingly disposed in the slots 151 of the two engaging members 150, so as to release the arc-shaped guide plate 120, the two engaging members 160 rebound and press the engaging members 160, so that the two engaging members 160 are respectively engaged in the two slots 151, thereby realizing the cooperative installation of the arc-shaped guide plate 120 and the planar guide plate 110.
After the glue injection is completed and the resin 200 is cured, the arc-shaped guide plate 120 needs to be detached, the arc-shaped guide plate 120 can be upwards pulled, then the two clamping pieces 160 are separated from the clamping grooves 151 of the two matching pieces 150, the arc-shaped guide plate 120 and the plane guide plate 110 are separated, the clamping pieces 160 basically cannot contact with the resin 200, the separation is more convenient, and the recovery is convenient.
Optionally, the fitting member 150 includes a connecting member 152 and an extending member 153, one end of the connecting member 152 is connected to the first surface 111 of the planar baffle 110, the other end is connected to one end of the extending member 153, and one end of the extending member 153 far from the connecting member 152 extends outwards and extends in a direction far from the first surface 111 of the planar baffle 110, so that a slot 151 is formed between the connecting member 152 and the extending member 153.
The clamping groove 151 is formed between the connecting piece 152 and the extending piece 153, so that the arrangement is more convenient, and the clamping groove 151 with a larger notch is conveniently formed, so that the clamping piece 160 can be conveniently installed.
Further, the engaging member 160 is in interference fit with the slot 151, and the interference is 1.5 mm. The assembly can be carried out in a pressing mode during assembly, and the arc-shaped guide plate 120 and the plane guide plate 110 cannot be separated in the transferring and glue injecting process.
In the present application, the angle formed between the connecting member 152 and the extension member 153 is 60-120 °. The included angle of the notch of the clamping groove 151 is 60-120 degrees, so that the clamping piece 160 can be conveniently clamped into the clamping groove 151, and the arc-shaped guide plate 120 can be conveniently installed on the plane guide plate 110.
Alternatively, the angle formed by the two end surfaces of the engaging member 160 is the same as the included angle formed between the connecting member 152 and the extending member 153. The engaging member 160 and the engaging member 150 can be well engaged with each other, so that the engaging member 160 is prevented from falling off from the slot 151 during the process of injecting glue.
Further, the connection member 152 is at an angle of 45-60 ° with respect to the planar baffle 110, an end of the connection member 152 away from the first surface 111 extends inward (as shown in fig. 5, an end of the connection member 152 away from the first surface 111 extends toward the other mating member 150, and an end of the connection member 152 away from the first surface 111 protrudes from the first surface 111 of the planar baffle 110 and forms an angle of 45-60 ° with respect to the first surface 111), and the extension member 153 is at an angle of 30-60 ° with respect to the planar baffle 110 (as shown in fig. 5, an end of the extension member 153 away from the connection member 152 extends toward the other mating member 150, and an end of the extension member 153 away from the connection member 152 is at a greater distance from the first surface 111 than an end of the connection member 152 away from the first surface 111, and an end of the extension member 153 away from the connection member 152 forms an angle of 30-60 ° with respect to the first surface 111).
An inclined positioning slot 151 is formed between the connecting member 152 and the extending member 153, so that the engaging member 160 and the slot 151 can be more firmly matched. Meanwhile, when the arc-shaped guide plate 120 is pulled up, the extension member 153 may be more easily separated from the engaging groove 151 due to a certain inclination angle, so that the arc-shaped guide plate 120 and the engaging member 150 may be more easily separated.
In this application, planar guide plate 110 is square plate-shaped structure, planar guide plate 110 has first end 112 and second end 113, two fitting pieces 150 are elongated structure, two fitting pieces 150 all set up on planar guide plate 110's first surface 111, and the one end of two fitting pieces 150 all extends to planar guide plate 110's first end 112, and the other end of two fitting pieces 150 all extends to planar guide plate 110's second end 113. The arc-shaped baffle 120 is also in a long strip shape, and the length of the engaging member 160 at both sides of the arc-shaped baffle 120 is substantially the same as the length of the engaging member 150. The strength of the engaging member 150 and the engaging member 160 can be increased, and the connecting strength of the engaging member 160 and the engaging member 150 can be increased after the engaging member is mounted on the engaging member.
In this application, the vacuum infusion molding system includes foretell water conservancy diversion mechanism and vacuum infusion mechanism. The vacuum infusion mode is as follows:
when the arc-shaped guide plate 120 needs to be installed on the planar guide plate 110, the two sides of the arc-shaped guide plate 120 are broken off, so that the distance between the two engaging members 160 is increased, then the two engaging members 160 are respectively and correspondingly arranged in the clamping grooves 151 of the two engaging members 150, the arc-shaped guide plate 120 is released, the two engaging members 160 are rebounded and pressed, the two engaging members 160 are respectively clamped in the two clamping grooves 151, and the interference fit between the arc-shaped guide plate 120 and the planar guide plate 110 is realized.
The flow guiding mechanism is placed in a vacuum film, the epoxy resin 200 is injected at the glue injection port of the arc-shaped flow guiding plate 120, and due to the arrangement of the glue discharging port 140, the injection speed of the epoxy resin 200 can be faster, so that the epoxy resin 200 is filled in the cavity 130 formed between the arc-shaped flow guiding plate 120 and the plane flow guiding plate 110, and after a period of time, the epoxy resin 200 is cured.
After the glue injection is completed and the resin 200 is cured, the vacuum film is removed, and then the flow guide pipe is pulled upwards, so that the two clamping pieces 160 are separated from the clamping grooves 151 of the two matching pieces 150, the arc-shaped flow guide plate 120 and the plane flow guide plate 110 are separated, the clamping pieces 160 cannot be contacted with the resin 200, the separation is more convenient, and the recovery is convenient.
In the vacuum infusion molding system that this application embodiment provided, use above-mentioned water conservancy diversion mechanism, have following effect:
(1) the clamping groove 151 is arranged outside the fitting member 150, and the clamping member 160 is matched with the clamping groove 151, so that the assembly can be more convenient, and the arc-shaped guide plate 120 and the plane guide plate 110 cannot be automatically separated in the transferring process; the part which is contacted with the clamping piece 160 and the clamping groove 151 for matching with each other is not contacted with the resin 200, so that the separation between the arc-shaped guide plate 120 and the plane guide plate 110 is avoided, and the recovery of the flow guide mechanism is facilitated.
(2) The glue injection port can be arranged at any position on the arc-shaped guide plate 120 and matched with the glue discharging port 140, and quick glue injection can be realized.
(3) The manufacturing cost of the wind power blade can be reduced, and the generation of industrial solid waste is reduced. And the structure of the wind power blade cannot be adversely affected. Moreover, when the arc-shaped guide plate 120 or the plane guide plate 110 is damaged, one of the parts can be replaced independently, so that the cost is reduced.
The above description is only a few examples of the present application and is not intended to limit the present application, and those skilled in the art will appreciate that various modifications and variations can be made in the present application. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.