CN215203513U - High-efficiency energy-saving melting device - Google Patents
High-efficiency energy-saving melting device Download PDFInfo
- Publication number
- CN215203513U CN215203513U CN202120956177.4U CN202120956177U CN215203513U CN 215203513 U CN215203513 U CN 215203513U CN 202120956177 U CN202120956177 U CN 202120956177U CN 215203513 U CN215203513 U CN 215203513U
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- Prior art keywords
- electric heating
- digital display
- heating tube
- temperature controller
- display temperature
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 230000008018 melting Effects 0.000 title claims abstract description 18
- 238000002844 melting Methods 0.000 title claims abstract description 18
- 238000005485 electric heating Methods 0.000 claims abstract description 46
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000000523 sample Substances 0.000 claims abstract description 10
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 239000000956 alloy Substances 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a high-efficiency energy-saving melting device, which comprises a shell and a heating element, wherein the shell made of aluminum alloy comprises a base and a cover plate, and the cover plate is detachably and fixedly connected with the base; the heating element comprises an electric heating tube, a digital display temperature controller, a temperature probe and a solid-state relay, wherein the output end of the digital display temperature controller is connected with a wiring terminal of the electric heating tube through a power line to supply power to the electric heating tube, the temperature probe is arranged on the electric heating tube and is connected with the digital display temperature controller to detect temperature value data of the electric heating tube and transmit the temperature value data to the digital display temperature controller, the solid-state relay is connected between the electric heating tube and the digital display temperature controller to control whether the circuits of the electric heating tube and the digital display temperature controller are conducted or not, and is also in communication connection with the digital display temperature controller to be conducted or disconnected under the control of the digital display temperature controller. The digital display temperature controller controls the electric heating tube, energy consumption is controlled, the base and the cover plate can be detached, maintenance of the electric heating tube is facilitated, and the base and the cover plate are made of aluminum alloy materials and are high in heat conduction performance.
Description
Technical Field
The utility model relates to a mould a tub tubular product construction tool, more specifically say, it relates to an energy-efficient melting device.
Background
The fusion of plastics tubular product utilizes the interface of two tubular products of dedicated hot plate heating wanting to connect respectively, obtains sufficient heat at the interface, when reaching the melting temperature, removes the hot plate and makes two interfaces precision contact under the effect of a definite pressure, obtains a reliable connector after the interface temperature cools off, because the fusion interface has the gas tightness good, the reliability is high, and is with reasonable costs, interface intensity is higher than characteristics such as tubular product self intensity, has become the most popular tubular product interface mode in the plastics pipeline construction of polyolefine (PP, PE, PB etc.) internationally.
At present, a melting device in the market, namely a heating plate, comprises a shell with an opening, an electric heating tube and a port, wherein the port is fixed at the opening position of the shell and is electrically connected with the electric heating tube arranged in the shell. The heating plate has a simple structure, but the electric heating pipe is poured in the shell, so the maintenance is inconvenient, and in addition, the heat of the electric heating pipe is only controlled by the voltage transformer, and the heat waste is still caused.
SUMMERY OF THE UTILITY MODEL
To the deficiency that prior art exists, the utility model aims to provide a solve energy-efficient melting device of above-mentioned problem.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a high-efficiency energy-saving melting device comprises a shell and a heating element, wherein the heating element is arranged in the shell, the shell made of aluminum alloy comprises a base and a cover plate, and the cover plate is detachably and fixedly connected with the base;
the heating element comprises an electric heating tube, a digital display temperature controller, a temperature probe and a solid-state relay, the output end of the digital display temperature controller is connected with a wiring terminal of the electric heating tube through a power line to supply power to the electric heating tube, the temperature probe is arranged on the electric heating tube and connected with the digital display temperature controller to detect temperature value data of the electric heating tube and transmit the temperature value data to the digital display temperature controller, the solid-state relay is connected between the electric heating tube and the digital display temperature controller to control whether the circuits of the electric heating tube and the digital display temperature controller are conducted or not, and is also in communication connection with the digital display temperature controller to be conducted or disconnected under the control of the digital display temperature controller.
The utility model discloses further set up to: the base is provided with an insertion hole and a threaded hole, the threaded hole is communicated with the insertion hole and is vertically arranged, the cover plate is provided with a connecting piece, the connecting piece is provided with a through hole, and when the connecting piece is arranged in the insertion hole, a bolt connected with the thread in the threaded hole is locked in the through hole.
The utility model discloses further set up to: the connecting piece is formed by splicing a plurality of inserting plates with different lengths, and through holes on two adjacent inserting plates are staggered by 0.1-0.3 mm.
The utility model discloses further set up to: the radial both sides of base all are equipped with the ear piece.
The utility model discloses further set up to: the thickness of the ear block is greater than that of the base.
The utility model discloses further set up to: the electric heating tube is made of carbon fiber materials.
The utility model discloses further set up to: the outer bottom wall of the base is coated with non-adhesive glue.
The utility model discloses further set up to: and the outer top wall of the cover plate is coated with non-adhesive glue.
Through adopting above-mentioned technical scheme, the heat of collection electrothermal tube that temperature probe can be timely to information feedback gives the digital display temperature controller, by the calorific capacity of digital display temperature controller control electrothermal tube, plays fine effect to solving the energy consumption, and the base can be dismantled with the apron, makes things convenient for the maintenance of electrothermal tube, because base and apron are made by aluminum alloy material, heat conductivility is stronger, can be more quick with heat transfer to the base on the electrothermal tube and the surface of apron on.
Drawings
FIG. 1 is a schematic view of a melting apparatus of the present invention;
FIG. 2 is a schematic view of a heating element;
FIG. 3 is a schematic view of a cover plate;
fig. 4 is a schematic view of a connector.
In the figure: 1. a base; 2. a cover plate; 3. an electric heating tube; 4. a connecting member; 5. an ear piece; 6. a heating element.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It is noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
In the present invention, unless otherwise stated, the directions of use, such as "up and down", are generally in the directions shown in the drawings, or in the vertical, vertical or gravitational directions; likewise, for ease of understanding and description, "left and right" are generally to the left and right as shown in the drawings; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself, but the above directional terms are not intended to limit the present invention.
Referring to fig. 1 and 2, the high-efficiency energy-saving melting device comprises a shell and a heating element 6, wherein the heating element 6 is arranged in the shell, the shell made of aluminum alloy comprises a base 1 and a cover plate 2, and the cover plate 2 is detachably and fixedly connected with the base 1; the heating element 6 comprises an electric heating tube 3, a digital display temperature controller, a temperature probe and a solid-state relay, wherein the output end of the digital display temperature controller is connected with a wiring terminal of the electric heating tube 3 through a power line to supply power to the electric heating tube 3, the temperature probe is arranged on the electric heating tube 3 and is connected with the digital display temperature controller so as to detect the temperature value data of the electric heating tube 3 and transmit the temperature value data to the digital display temperature controller, the solid-state relay is connected between the electric heating tube 3 and the digital display temperature controller to control whether the circuits of the electric heating tube 3 and the digital display temperature controller are conducted or not, and is also in communication connection with the digital display temperature controller and is controlled by the digital display temperature controller to conduct or disconnect the circuits between the electric heating tube 3 and the digital display temperature controller.
According to the figure 1, three electric heating tubes 3 are arranged concentrically, the power of the three electric heating tubes 3 is 1280W, 1700W and 2400W respectively from inside to outside, the total power is 2350W, non-adhesive glue is coated on the outer top walls of the base 1 and the cover plate 2, the electric heating tubes 3 are made of carbon fiber materials, the connection voltage is 380V, and the insulation grade is E level.
Continuing to show in figure 1, the radial both sides of base 1 all are equipped with ear piece 5, the thickness of ear piece 5 is the thickness of base 1 plus the thickness of apron 2, apron 2 can dismantle fixed connection with base 1 through connecting piece 4, seted up jack and screw hole on the base 1, the screw hole communicates with each other with the jack, and set up perpendicularly, install connecting piece 4 on the apron 2 (as shown in figure 1), connecting piece 4 comprises the picture peg concatenation of a plurality of different length, the through-hole dislocation 0.1-0.3mm on two adjacent picture pegs (as shown in figure 4), when connecting piece 4 was arranged in the jack, screw hole threaded connection's bolt was locked in the through-hole. The depth of the jack is greater than the length of the longest inserting plate, the bolt is firstly in threaded connection with the through hole on the longest inserting plate, the more the bolts are connected with the inserting plates, and the more the cover plate 2 is matched with the base 1.
As shown in the combined drawings 1-4, the temperature probe can timely collect the heat of the electric heating tube 3, and information is fed back to the digital display temperature controller, the heating value of the electric heating tube 3 is controlled by the digital display temperature controller, so that the energy consumption is well solved, the base 1 and the cover plate 2 can be disassembled, the electric heating tube 3 is convenient to maintain, the base 1 and the cover plate 2 are made of aluminum alloy materials, the heat conduction performance is stronger, and the heat on the electric heating tube 3 can be more quickly transmitted to the outer surfaces of the base 1 and the cover plate 2.
It is obvious that the above described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (8)
1. An energy-efficient melting device, including casing and heating element (6), heating element (6) is in the casing, characterized by: the shell made of aluminum alloy comprises a base (1) and a cover plate (2), wherein the cover plate (2) is detachably and fixedly connected with the base (1);
the heating element (6) comprises an electric heating tube (3), a digital display temperature controller, a temperature probe and a solid-state relay, wherein the output end of the digital display temperature controller is connected with a wiring terminal of the electric heating tube (3) through a power line to supply power to the electric heating tube (3), the temperature probe is arranged on the electric heating tube (3) and is connected with the digital display temperature controller so as to detect temperature value data of the electric heating tube (3) and transmit the temperature value data to the digital display temperature controller, the solid-state relay is connected between the electric heating tube (3) and the digital display temperature controller to control whether the circuits of the electric heating tube (3) and the digital display temperature controller are conducted or not, and is also in communication connection with the digital display temperature controller, and is controlled by the digital display temperature controller to conduct or break the circuits between the electric heating tube (3) and the digital display temperature controller.
2. The energy efficient melting apparatus of claim 1, wherein: the base (1) is provided with a jack and a threaded hole, the threaded hole is communicated with the jack and is vertically arranged, the cover plate (2) is provided with a connecting piece (4), the connecting piece (4) is provided with a through hole, and when the connecting piece (4) is arranged in the jack, a bolt connected with the thread in the threaded hole is locked in the through hole.
3. The energy efficient melting apparatus of claim 2, wherein: the connecting piece (4) is formed by splicing a plurality of inserting plates with different lengths, and through holes on two adjacent inserting plates are staggered by 0.1-0.3 mm.
4. A high efficiency energy saving melting apparatus as defined in claim 3, wherein: the radial two sides of the base (1) are provided with ear blocks (5).
5. The energy efficient melting apparatus of claim 4, wherein: the thickness of the ear block (5) is larger than that of the base (1).
6. The energy efficient melting apparatus of claim 5, wherein: the electric heating tube (3) is made of carbon fiber materials.
7. The energy efficient melting apparatus of claim 6, wherein: the outer bottom wall of the base (1) is coated with non-sticky glue.
8. The energy efficient melting apparatus of claim 7, wherein: and the outer top wall of the cover plate (2) is coated with non-adhesive glue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120956177.4U CN215203513U (en) | 2021-05-06 | 2021-05-06 | High-efficiency energy-saving melting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120956177.4U CN215203513U (en) | 2021-05-06 | 2021-05-06 | High-efficiency energy-saving melting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215203513U true CN215203513U (en) | 2021-12-17 |
Family
ID=79448685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120956177.4U Expired - Fee Related CN215203513U (en) | 2021-05-06 | 2021-05-06 | High-efficiency energy-saving melting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215203513U (en) |
-
2021
- 2021-05-06 CN CN202120956177.4U patent/CN215203513U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211217 |