Steel ladle is pour and is used child mould
Technical Field
The utility model belongs to the technical field of the steelmaking auxiliary assembly, a child mould is related to, specifically is a ladle is pour and is used child mould.
Background
The steel ladle is equipment for molten steel turnover in steel smelting and is divided into a shaped refractory material and an unshaped refractory material. When the unshaped castable is used for manufacturing the ladle, the castable is poured between the moulding bed and the ladle shell, and the ladle is obtained after the castable is cured and formed. The forming die is a circular truncated cone with a large upper end and a small lower end, and common ladle pouring methods in the prior art are one-step forming and one-step demoulding. And because the properties of the casting material can change along with the instability of raw materials, the difference of seasonal temperature and humidity and the uncertainty of production, the demolding mode is not easy to master the demolding time: the demolding is early, so that the castable is easy to form shear cracks and even collapse; the drawing of patterns is late, even the outer wall brush oil of giving the child mould also hardly extracts, and the drawing of patterns of forcing causes the inside damage of ladle easily, and this damage outward appearance is difficult for finding out, causes the steel accident of wearing easily in the online use, and not only the potential safety hazard is very big, still can influence the normal turnover of molten steel.
There are two conventional solutions to mold release: one method is to brush oil outside the tire mold, but the method has not ideal effect after field application; the other method is to increase the size difference between the upper part and the lower part of the forming die, but the method can reduce the gap of the whole upper part of the forming die, the construction condition of the lower part is not easy to observe, a honeycomb hole is easily formed in the casting material due to the fact that vibration is not in place, and in addition, the problems of insufficient thickness of the upper slag line of the ladle and too large safety redundancy of the lower slag line can be caused, so that the steel ladle is not paid. Therefore, it is necessary to provide a mold for pouring a steel ladle, which is convenient for demolding and can ensure the quality of the steel ladle pouring.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem, the utility model provides a steel ladle is pour and is used match-mould has solved the difficult drawing of patterns of conventional match-mould and because the upper portion of match-mould and the not up to standard technical problem of ladle quality that the increase of lower part size difference result in.
In order to solve the above problems, the utility model adopts the following technical proposal:
a steel ladle pours and uses child mould, the key is: the tire mold comprises an upper tire mold, a lower tire mold and a hook body for hoisting the upper tire mold and the lower tire mold, wherein the upper tire mold is in a shape of an inverted frustum with a through middle part, the lower tire mold is in a shape of an inverted frustum with an open top surface and a closed bottom surface, the bottom surface of the upper tire mold is placed on the top surface of the lower tire mold, and the diameter of the inner side surface of the bottom part of the upper tire mold is the same as that of the inner side surface of the top part of the lower tire mold;
the hook body comprises an upper hook body and a lower hook body, and the upper hook body is arranged on the side wall of the upper moulding bed and extends upwards; the lower hook body is arranged on the side wall of the inner surface of the lower tire mold and extends upwards.
The mould also comprises a connecting plate, wherein the connecting plate is detachably fixed on the inner surface of the mould, one end of the connecting plate is fixedly connected with the inner side surface of the upper mould, and the other end of the connecting plate is fixedly connected with the inner side surface of the lower mould.
The connecting plate is in threaded connection with the upper tire mold, and the connecting plate and the lower tire mold are welded or integrally formed.
The upper hook body is arranged on the outer side surface of the top of the upper tire mold and extends towards the outer part of the upper tire mold, and the lower hook body is arranged on the inner side surface of the middle part of the lower tire mold and extends towards the axis of the lower tire mold.
The number of the upper hook bodies is two or more, and the upper hook bodies are distributed on the outer surface of the upper tire mold along the axis array of the upper tire mold.
The number of the lower hook bodies is two or more, and the lower hook bodies are distributed on the inner surface of the lower tire mold along the axis array of the lower tire mold.
The upper tire mold also comprises an upper transverse rib plate and an upper longitudinal rib plate which are arranged on the inner side surface of the upper tire mold, and the upper transverse rib plate is arranged in the middle of the upper tire mold in a circular ring shape; the upper longitudinal rib plates are vertically arranged and extend from the top to the bottom of the upper tire mold, the number of the upper longitudinal rib plates is two or more, and the upper longitudinal rib plates are arranged on the inner side surface of the upper tire mold along the axis array of the upper tire mold.
The lower tire mold further comprises a lower transverse rib plate and a lower longitudinal rib plate, the lower transverse rib plate and the lower longitudinal rib plate are arranged on the inner side face of the lower tire mold, the lower transverse rib plate is arranged in the middle of the lower tire mold in a circular ring shape, the lower longitudinal rib plate is vertically arranged and extends to the bottom of the lower tire mold from the top of the lower tire mold, and the number of the lower longitudinal rib plates is two or more than two and is arranged on the inner side face of the lower tire mold along the axis array of the lower tire mold.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
the utility model discloses a set up the child mould into last child mould and lower child mould to and make it form a complete child mould, at first with last child mould drawing of patterns in the drawing of patterns in-process, go up the child mould and deviate from the back, will descend the child mould drawing of patterns again to realize complete drawing of patterns to the pouring material. The arrangement that the traditional mode of one-step forming and one-step demoulding is changed into one-step forming and two-step demoulding reduces the contact area between the moulding bed of one-step demoulding and the pouring material on the steel ladle in the demoulding process, greatly reduces the resistance in the demoulding process in the pouring and demoulding process of large steel ladles, is not easy to cause the damage of the interior of the large steel ladles after the pouring material is cured and formed, and improves the quality of the poured and formed steel ladles.
In addition, the technical scheme of the utility model does not need to change the size difference between the upper part and the lower part of the moulding bed, does not need to repair the upper slag line for many times after the pouring is finished, and does not cause the safety redundancy of the lower slag line to be overlarge; and the honeycomb holes formed by the castable below the bottom of the moulding bed due to vibration can be avoided in the pouring process, so that the quality of the poured ladle is further improved, the potential safety hazard in the molten steel turnover process is reduced, and the orderly molten steel turnover is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is the internal structure schematic diagram before pouring in the first embodiment of the present invention.
Fig. 2 is the internal structure schematic diagram after pouring in the first embodiment of the present invention.
Fig. 3 is a schematic view of an internal structure of an upper mold after demolding in the first embodiment of the present invention.
Fig. 4 is a schematic structural view of a first intermediate upper tire mold and a second intermediate lower tire mold of the present invention.
Fig. 5 is a schematic structural view of a second middle mold body according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of the second embodiment of the present invention after the upper and lower molds are fixed.
Fig. 7 is an exploded view of fig. 6.
Fig. 8 is a schematic structural view of a cope mold according to a second embodiment of the present invention.
Fig. 9 is a schematic structural view of a lower tire mold according to a second embodiment of the present invention.
Wherein: 1. the steel ladle forming die comprises a die body, 101, an upper die, 102, a lower die, 2, a connecting plate, 3, an upper hook body, 4, a lower hook body, 5, bolt holes, 6, bolts, 7, an upper transverse rib plate, 8, an upper longitudinal rib plate, 9, a lower transverse rib plate, 10, a lower longitudinal rib plate, 11, a steel ladle shell, 12 and pouring materials.
Detailed Description
To make the objects, aspects and advantages of the present invention clearer, and in accordance with the following detailed description of certain embodiments of the present invention, it is to be understood that the terms "center," "vertical," "horizontal," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship shown in the accompanying drawings, which are used for convenience of description and simplicity of illustration, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The first embodiment is as follows:
the steel ladle pouring moulding bed shown in fig. 1-4 comprises an upper moulding bed 101, a lower moulding bed 102 and a hook body for hoisting the upper moulding bed 101 and the lower moulding bed 102, wherein the upper moulding bed 101 is in a shape of an inverted circular truncated cone with a through middle part, the lower moulding bed 102 is in a shape of an inverted circular truncated cone with an open top surface and a closed bottom surface, the bottom surface of the upper moulding bed 101 is placed on the top surface of the lower moulding bed 102, and the diameter of the inner side surface of the bottom of the upper moulding bed 101 is the same as that of the inner side surface of the top of the lower moulding bed 102; before pouring, as shown in fig. 1 and 2, a lower tire mold 102 is placed in a ladle casing 11, an upper tire mold 101 is fixed on the lower tire mold 102 to form a complete tire mold body 1 with an inverted circular truncated cone shape, the tire mold body 1 is fixed after the relative position between the tire mold body and the ladle casing 11 is adjusted, and then a pouring material 12 is poured into a cavity formed between the ladle casing 11 and the tire mold body 1.
After the casting material 12 is cured and formed, the demolding steps of the tire mold body 1 are as follows:
firstly, the fixed relation between the upper tire mold 101 and the lower tire mold 102 is released, secondly, the upper tire mold 101 is demolded and taken out from the castable 12, and after the upper tire mold 101 is taken out, as shown in fig. 3, the lower tire mold 102 is demolded and taken out from the castable 12.
In the demolding process, the upper tire mold 101 and the lower tire mold 102 need to be lifted out, so that the upper hook body 3 needs to be arranged on the upper tire mold 101, the lower hook body 4 needs to be arranged on the lower tire mold 102, and the upper hook body 3 is arranged on the side wall of the upper tire mold 101 and extends upwards; the lower hook 4 is disposed on the sidewall of the inner surface of the lower tire mold 102 and extends upward. When the upper mold 101 or the lower mold 102 is lifted out of the castable 12 that has been cured and molded, the slings are hooked on the upper hooks 3 or the lower hooks 4, and the upper mold 101 or the lower mold 102 is lifted out.
In the present embodiment, with respect to the positions of the upper hook and the lower hook, specifically, as shown in fig. 1 to 3, the upper hook 3 may be disposed on the top surface of the upper tire mold 101 or the outer side surface of the upper end thereof, and the lower hook 4 is disposed on the inner side surface of the middle portion of the lower tire mold 102 and extends toward the axial center of the lower tire mold 102.
As shown in fig. 1 to 4, in order to fix the upper tire mold 101 and the lower tire mold 102, and prevent a gap between the bottom surface of the upper tire mold 101 and the top surface of the lower tire mold 102 from being formed, which may cause an irregular castable 12 to infiltrate into a gap between the two during casting, in this embodiment, a connecting plate 2 is further provided, the connecting plate 2 is detachably fixed at the inner surface of the tire mold, one end of the connecting plate 2 is fixedly connected with the inner side surface of the upper tire mold 101, and the other end of the connecting plate is fixedly connected with the inner side surface of the lower tire mold 102. In this embodiment, the connecting plate 2 is connected with the upper die 101 through the bolt 6 and the bolt 6 hole 5, and the connecting plate 2 is fixedly connected with the lower die 102 in a non-detachable manner, which may be welding or integrally cast.
Example two:
as shown in fig. 5 to 9, the present embodiment is further improved on the basis of the first embodiment:
in this embodiment, the number of the upper hooks 3 is 4, and the upper hooks are distributed on the outer side surface of the upper tire 101 along the axial center array of the upper tire 101 and extend to the outside of the upper tire 101. The number of the lower hooks 4 is 4, and the lower hooks are distributed on the inner side surface of the lower tire mold 102 along the axial center array of the lower tire mold 102.
In addition, as shown in fig. 6, 7 and 8, in order to improve the strength and rigidity of the sidewall of the upper mold 101, in this embodiment, the upper mold 101 further includes an upper transverse rib plate 7 and an upper longitudinal rib plate 8, which are disposed on the inner side surface thereof, and the number of the upper transverse rib plates 7 is 1, and the upper transverse rib plates are disposed in the middle of the upper mold 101 in a circular ring shape; the upper longitudinal rib plates 8 are vertically arranged and extend from the top to the bottom of the upper tire mold 101, in the embodiment, the number of the upper longitudinal rib plates 8 is 6, and the upper longitudinal rib plates and the inner side surface of the upper tire mold 101 are arranged along the axis array of the upper tire mold 101.
Similarly, as shown in fig. 6, 7 and 9, in order to improve the strength and rigidity of the sidewall of the lower tire mold 102, in this embodiment, the lower tire mold 102 further includes a lower transverse rib plate 9 and a lower longitudinal rib plate 10 which are arranged on the inner side surface thereof, and the number of the lower transverse rib plates 9 is 1, and the lower transverse rib plates are arranged in the middle of the lower tire mold 102 in a circular ring shape; the lower longitudinal rib plates 10 are vertically arranged and extend from the top to the bottom of the lower tire mold 102, in this embodiment, the number of the lower longitudinal rib plates 10 is 6, and the lower longitudinal rib plates are arranged on the inner side surface of the lower tire mold 102 along the axis array of the lower tire mold 102.
In this embodiment, the upper transverse rib plate 7, the upper longitudinal rib plate 8, and the side surface of the upper tire mold 101, and the lower transverse rib plate 9, the lower longitudinal rib plate 10, and the side surface of the lower tire mold 102 are fixed together by non-detachable fixing, may be welded and fixed, or may be fixed by integral molding, and this embodiment is not specifically limited.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the embodiments of the present invention.