CN215199399U - Full-automatic intelligent steel bar bending equipment - Google Patents
Full-automatic intelligent steel bar bending equipment Download PDFInfo
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- CN215199399U CN215199399U CN202022850906.6U CN202022850906U CN215199399U CN 215199399 U CN215199399 U CN 215199399U CN 202022850906 U CN202022850906 U CN 202022850906U CN 215199399 U CN215199399 U CN 215199399U
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Abstract
The utility model relates to a reinforcing bar processing equipment field, concretely relates to full-automatic intelligent steel bar bending equipment. The steel bar conveying device comprises a conveying unit (1), a conveying roller (101), a first motor (102), a steel bar channel (103), a three-jaw clamping seat (2), a second motor (201), a cutting knife (3), a bending mechanism (4), a first bending wheel (401), a second bending wheel (402), a third bending wheel (403), a fixing rod (404), a third motor (405), a control system (5) and a supporting frame (6). The utility model provides a brand-new full-automatic intelligent reinforcing bar bending apparatus, can realize arbitrary angle bending to the bending of reinforcing bar in the plane, but three-dimensional bending again, the bending in-process is rotatory the reinforcing bar in real time, increases crooked flexibility and multiangleness, breaks through the two-dimensional plane and carries out real-time bending to the reinforcing bar in three-dimensional solid.
Description
Technical Field
The utility model relates to a reinforcing bar processing equipment field, concretely relates to full-automatic intelligent steel bar bending equipment.
Background
In recent years, China consumes a lot of steel, and steel bars are a great consumption part of the steel. Most reinforcing bars are used in the construction that the basis set up, and the reinforcing bar is more straight, cutting, bending into certain shape use with the reinforcing bar for the building industry usually. At present, some mechanical auxiliary reinforcing steel bars are designed to be straighter, cut and bent, reinforcing steel bar bending equipment is developed less, the reinforcing steel bars can only be bent in the plane direction in the prior art, any angle bending can be realized on the bending of the reinforcing steel bars by only few designs in the bending reinforcing steel bars in the plane, the reinforcing steel bars cannot be rotated in the bending process, and the reinforcing steel bars cannot be bent in a three-dimensional manner in real time.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a brand-new full-automatic intelligent angle bending equipment can realize arbitrary angle bending to the bending of reinforcing bar in the plane, but three-dimensional bending again, and the bending process is rotatory in real time to the reinforcing bar, increases crooked flexibility and multiangleness, breaks through the two-dimensional plane and carries out real-time bending to the reinforcing bar in three-dimensional solid.
In order to achieve the above object, the utility model provides a following technical scheme:
a full-automatic intelligent steel bar bending device comprises:
the conveying unit is provided with a conveying roller, a first motor and a steel bar channel; the conveying rollers are arranged in two rows; the first motor is meshed with the conveying roller; the reinforcing steel bar channel is positioned at the rear end of the conveying roller and used for positioning reinforcing steel bars;
the three-jaw clamping seat is positioned at the outlet end of the steel bar channel and is used for clamping the steel bar and rotating the steel bar; the three-jaw clamping seat is provided with a second motor, and the three-jaw clamping seat is meshed with the second motor;
the cutting knife is positioned at the upstream of the rear end of the three-jaw clamping seat and performs vertical cutting movement to cut off the steel bar;
the bending mechanism is positioned at the rear end of the cutting knife and used for bending the steel bar, and the bending mechanism is provided with a first bending wheel, a second bending wheel, a third bending wheel, a fixed rod and a third motor; the first bending wheel is arranged at the upstream of the fixed rod, the second bending wheel is arranged at the downstream of the fixed rod, and the third bending wheel is arranged on a rotating arc disc which rotates around the fixed rod; the wheel surfaces of the first bending wheel, the second bending wheel and the third bending wheel are cylindrical pulleys and are respectively connected with the third motor in a meshed mode; the motion of the first bending wheel and the second bending wheel is not influenced by the third bending wheel in the spatial position;
the control system is arranged beside the conveying unit, is respectively electrically connected with the first motor, the second motor, the third motor and the cutting knife, and intelligently controls the conveying unit, the three-jaw clamping seat, the cutting knife and the bending mechanism;
the support frame is a main body supporting structure of the equipment, and supports the conveying unit, the three-jaw clamping seat, the cutting knife, the bending mechanism and the control system.
The three-jaw clamping seat is of a separated jaw structure, a steel bar can be tightly clamped and rotated, and the inner side surface of each jaw of the three-jaw clamping seat is of a threaded structure, so that the friction force is increased.
The first bending wheel moves up and down, the second bending wheel moves back and forth along the direction of the vertical rotating arc disc, the third bending wheel moves in an arc shape, and the first bending wheel, the second bending wheel and the third bending wheel are matched together to move in a three-dimensional space.
The side surface of the conveying roller is of a threaded structure, so that the friction force is increased; the central shaft formed by the two rows of arranged conveying rollers is coaxial with the central shaft of the reinforcing steel bar channel. The distance between the two rows of conveying rollers can be adjusted according to the diameter of the steel bar. The conveying rollers drive the reinforcing steel bars to advance, and meanwhile, the length of the conveyed reinforcing steel bars is measured through the rotating number of turns of the conveying rollers.
The cutting knife can move horizontally, and the cutting position can be accurately adjusted.
The three-jaw clamping seat rotates the reinforcing steel bar for a certain angle, and the reinforcing steel bar is bent by the bending mechanism, so that the reinforcing steel bar is not completely bent on one plane, namely, the reinforcing steel bar is bent in the three-dimensional direction.
The working principle is as follows:
conveying the steel bars to a steel bar channel through a conveying roller, positioning the steel bar channel, clamping the steel bars by a triangular clamping seat after the steel bars pass through a three-jaw clamping seat for a certain length, bending the steel bars by a bending mechanism, bending according to a designed bending requirement, vertically bending the steel bars by a first bending wheel moving up and down, moving a second bending wheel back and forth, bending the steel bars on a vertical plane of a pair of steel bar bending planes of the bending wheels, and matching the three-jaw clamping seat with the rotation of the steel bars to realize the bending of the steel bars in a three-dimensional space; when the steel bar needs to be bent at a special angle, the third bending wheel adjusts the angle on the arc track to start working, and the steel bar is bent at any angle; the first bending wheel, the second bending wheel, the third bending wheel and the triangular clamping seat are matched to realize bending of any shape and angle in the three-dimensional space of the steel bar; the bent reinforcing steel bars are cut off by a cutting knife.
Compared with the prior art, the utility model has the characteristics that:
the utility model discloses the design of transport unit both gives the drive power of carrying, has the effect of location simultaneously, and the design of three-jaw cassette for promptly and rotatory to the reinforcing bar, can carry out real-time bending to the reinforcing bar in three-dimensional space, the design of crooked mechanism, cooperation three-jaw cassette is to the rotation of reinforcing bar, realizes crooked to the reinforcing bar in three-dimensional space, arbitrary angle bending, and the design of cutting knife is portable, accurate cutting, and is nimble, full-automatic intelligence.
The bending of the reinforcing steel bar in the plane can be realized at any angle; the steel bar can be bent in three dimensions, the steel bar can be rotated in real time in the bending process, and the bending flexibility and the multi-angle property are improved; the real-time bending of the reinforcing steel bar in a three-dimensional space by a two-dimensional plane is broken through.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural view of the three-jaw clamping seat of the present invention;
1. the steel bar conveying device comprises a conveying unit 101, conveying rollers 102, a first motor 103, a steel bar channel 2, a three-jaw clamping seat 201, a second motor 3, a cutting knife 4, a bending mechanism 401, a first bending wheel 402, a second bending wheel 403, a third bending wheel 404, a fixing rod 405, a third motor 5, a control system 6 and a supporting frame.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings of the present invention, and obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
According to fig. 1 and 2, the fully automatic intelligent steel bar bending equipment comprises:
the conveying unit 1 is provided with a conveying roller 101, a first motor 102 and a steel bar channel 103; the conveying rollers 101 are arranged in two rows; the first motor 102 is meshed with the conveying roller 101; the reinforcing steel bar channel 103 is positioned at the rear end of the conveying roller 101 and used for positioning reinforcing steel bars;
the three-jaw clamping seat 2 is positioned at the outlet end of the steel bar channel 103 and is used for clamping the steel bar and rotating the steel bar; the three-jaw clamping seat 2 is provided with a second motor 201, and the three-jaw clamping seat 2 is meshed with the second motor 201;
the cutting knife 3 is positioned at the upstream of the rear end of the three-jaw clamping seat 2, and performs vertical cutting movement to cut off the steel bars;
the bending mechanism 4 is positioned at the rear end of the cutting knife 3 and used for bending the steel bars, and the bending mechanism 4 is provided with a first bending wheel 401, a second bending wheel 402, a third bending wheel 403, a fixed rod 404 and a third motor 405; the first bending wheel 401 is arranged at the upstream of the fixed rod 404, the second bending wheel 402 is arranged at the downstream of the fixed rod 404, and the third bending wheel 403 is arranged on a rotating arc disc which rotates around the fixed rod 404; the wheel surfaces of the first bending wheel 401, the second bending wheel 402 and the third bending wheel 403 are cylindrical pulleys and are respectively meshed with the third motor 405;
the control system 5 is arranged beside the conveying unit 1, is respectively and electrically connected with the first motor 102, the second motor 201, the third motor 405 and the cutting knife 3, and intelligently controls the conveying unit 1, the three-jaw clamping seat 2, the cutting knife 3 and the bending mechanism 4;
the supporting frame 6 is a main body supporting structure of the equipment, and supports the conveying unit 1, the three-jaw clamping seat 2, the cutting knife 3, the bending mechanism 4 and the control system 5.
Among the above-mentioned setting, conveying unit 1's design, both given the drive power of carrying, the effect that has the location simultaneously, three-jaw cassette 2's design for promptly and rotatory to the reinforcing bar, can carry out real-time bending to the reinforcing bar in three-dimensional space, the design of bending mechanism 4, cooperation three-jaw cassette 2 is to the rotation of reinforcing bar, the realization is crooked to the reinforcing bar in three-dimensional space, arbitrary angle is crooked, the design of cutting knife 3 is portable, accurate cutting, in a flexible way, full-automatic intelligence.
Example 2
According to the illustration in fig. 1 and 2, the three-jaw clamping base 2 is a separated jaw structure, so that a steel bar can be gripped and rotated, and the inner side surface of each jaw of the three-jaw clamping base 2 is provided with a thread structure, so that the friction force is increased.
In the above arrangement, the three-jaw clamping seat rotates the reinforcing steel bar and is matched with the bending mechanism, so that the reinforcing steel bar is not completely bent on one plane, namely, the reinforcing steel bar is bent in the three-dimensional direction.
Example 3
According to the figure 1, the first bending wheel 401 moves up and down, the second bending wheel 402 moves back and forth along the direction of vertically rotating the arc disc, the third bending wheel 403 moves in an arc, and the first bending wheel 401, the second bending wheel 402 and the third bending wheel 403 are matched together to move in a three-dimensional space.
In the arrangement, the steel bar can be bent in a plane, can be bent up and down, can be bent in a three-dimensional direction, and can be bent in any shape and angle in a three-dimensional space of the steel bar.
Example 4
According to the figure 1, the side surface of the conveying roller 101 is of a threaded structure, so that friction is increased; the two rows of conveyor rollers 101 are arranged with their central axes coaxial with the central axis of the rebar channel 103.
In the arrangement, the thread structure increases friction force, the driving force is larger, and the reinforcing steel bars can be better conveyed; the coaxial design, the reinforcing bar is better to be fixed a position, through the conveying unit.
Example 5
According to the figure 1, the cutting knife 3 can move horizontally, and the cutting position can be adjusted accurately.
In the above-mentioned setting, cutting knife 3 is portable, can cut in a flexible way, and accurate regulation cutting position.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (5)
1. The utility model provides a full-automatic intelligent angle bending apparatus which characterized in that includes:
the conveying unit (1), the conveying unit (1) is provided with a conveying roller (101), a first motor (102) and a steel bar channel (103); the conveying rollers (101) are arranged in two rows; the first motor (102) is meshed with the conveying roller (101); the reinforcing steel bar channel (103) is positioned at the rear end of the conveying roller (101) and used for positioning reinforcing steel bars;
the three-jaw clamping seat (2) is positioned at the outlet end of the steel bar channel (103) and is used for clamping the steel bar and rotating the steel bar; the three-jaw clamping seat (2) is provided with a second motor (201), and the three-jaw clamping seat (2) is in meshed connection with the second motor (201);
the cutting knife (3) is positioned at the upstream of the rear end of the three-jaw clamping seat (2) and performs vertical cutting movement to cut off the steel bars;
the bending mechanism (4) is positioned at the rear end of the cutting knife (3) and is used for bending the steel bar, and the bending mechanism (4) is provided with a first bending wheel (401), a second bending wheel (402), a third bending wheel (403), a fixing rod (404) and a third motor (405); the first bending wheel (401) is arranged at the upstream of the fixed rod (404), the second bending wheel (402) is arranged at the downstream of the fixed rod (404), and the third bending wheel (403) is arranged on a rotating arc disc which rotates around the fixed rod (404); the wheel surfaces of the first bending wheel (401), the second bending wheel (402) and the third bending wheel (403) are cylindrical pulleys and are respectively meshed with the third motor (405);
the control system (5) is arranged beside the conveying unit (1), is respectively electrically connected with the first motor (102), the second motor (201), the third motor (405) and the cutting knife (3), and intelligently controls the conveying unit (1), the three-jaw clamping seat (2), the cutting knife (3) and the bending mechanism (4);
the supporting frame (6) is a main body supporting structure of the equipment, and supports the conveying unit (1), the three-jaw clamping seat (2), the cutting knife (3), the bending mechanism (4) and the control system (5).
2. The fully automatic intelligent steel bar bending device according to claim 1, wherein: the three-jaw clamping seat (2) is of a separated type clamping jaw structure, a steel bar can be tightly clamped and rotated, the inner side face of each clamping jaw of the three-jaw clamping seat (2) is of a threaded structure, and friction force is increased.
3. The fully automatic intelligent steel bar bending device according to claim 1, wherein: the first bending wheel (401) moves up and down, the second bending wheel (402) moves back and forth along the direction of the vertical rotating arc disc, the third bending wheel (403) moves in an arc shape, and the first bending wheel (401), the second bending wheel (402) and the third bending wheel (403) are matched together to move in a three-dimensional space.
4. The fully automatic intelligent steel bar bending device according to claim 1, wherein: the side surface of the conveying roller (101) is of a threaded structure, so that the friction force is increased; the central axis formed by the two rows of arranged conveying rollers (101) is coaxial with the central axis of the reinforcing steel bar channel (103).
5. The fully automatic intelligent steel bar bending device according to claim 1, wherein: the cutting knife (3) can move horizontally and accurately adjust the cutting position.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022850906.6U CN215199399U (en) | 2020-12-01 | 2020-12-01 | Full-automatic intelligent steel bar bending equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022850906.6U CN215199399U (en) | 2020-12-01 | 2020-12-01 | Full-automatic intelligent steel bar bending equipment |
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CN215199399U true CN215199399U (en) | 2021-12-17 |
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CN202022850906.6U Active CN215199399U (en) | 2020-12-01 | 2020-12-01 | Full-automatic intelligent steel bar bending equipment |
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