CN215198767U

CN215198767U - Device for washing material tank

Info

Publication number: CN215198767U
Application number: CN202120998844.5U
Authority: CN
Inventors: 陈晓燕; 姜岱坤; 张家星
Original assignee: Qingdao Haiwan Chemical Engineering Design & Research Institute Co ltd
Current assignee: Qingdao Haiwan Chemical Engineering Design & Research Institute Co ltd
Priority date: 2021-05-11
Filing date: 2021-05-11
Publication date: 2021-12-17
Anticipated expiration: 2031-05-11

Abstract

The utility model discloses a device for material jar is washed, concretely relates to belt cleaning device field, including material jar and drain pipe, the drain pipe is fixed to be run through and installs in material tank bottoms portion, one side of material jar is provided with the inlet tube, the top of material jar is fixed to be inlayed and is equipped with fixed pipe, the bottom and the inlet tube fixed connection of fixed pipe, the tip that the inlet tube was kept away from to fixed pipe is provided with the shower nozzle, the inside of material jar is provided with rotates the washing mechanism. The utility model adds the washing nozzle in the material tank, before the material in the material tank needs to be replaced, the valve of the water inlet pipe is opened, the spraying is 40-60S, the washing pressure is larger than the impact force of direct lavage to the tank wall, the washing is cleaner, the water consumption is greatly reduced, and the overflow phenomenon of the deionized water can be avoided; and through setting up the rotation and washing the mechanism, be favorable to further increasing the spray angle and the scope of shower nozzle, improve and wash the effect.

Description

Device for washing material tank

Technical Field

The utility model relates to a belt cleaning device technical field, more specifically say, the utility model relates to a device for material jar is washed.

Background

In fine chemical engineering, the PVC auxiliary agent has many varieties and the required raw materials have many varieties. When different types of auxiliaries are produced, the material tank needs to be replaced by raw materials, and the material tank needs to be washed clean by deionized water before the raw materials are replaced.

The original operation process comprises the following steps: before the raw materials are replaced, deionized water is added into the material tank until the top of the tank is reached, then a bottom valve is opened to drain water, the operation is repeated for 2-3 times, and after the material tank is confirmed to be cleaned, new materials are added. The method has long time consumption, large water consumption and high production cost.

After the flushing nozzle is added, the spraying valve is opened before the materials are replaced, 40-60S spraying is carried out, the flushing pressure is larger than the impact force of direct lavage on the tank wall, the flushing is cleaner, and the water consumption is greatly reduced. The device is very suitable for the production needs of PVC auxiliaries: the material tank has small diameter, large quantity and frequent material replacement, and the device can be used for washing the material tank, thereby saving water and time and reducing the production cost.

SUMMERY OF THE UTILITY MODEL

In order to overcome the above-mentioned defect of prior art, the embodiment of the utility model provides a device for material jar is washed, the utility model aims to solve the problem be: the existing material tank has long time consumption, large water consumption and high production cost.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a device for material jar is washed, includes material jar and drain pipe, the drain pipe is fixed to run through and installs in material tank bottoms portion, one side of material jar is provided with the inlet tube, the fixed embedding in top of material jar is equipped with fixed pipe, the bottom and the inlet tube fixed connection of fixed pipe, the tip that the inlet tube was kept away from to fixed pipe is provided with the shower nozzle, the inside of material jar is provided with the rotation and washes the mechanism.

In a preferred embodiment, a movable sleeve is movably sleeved outside the tube wall at the bottom end of the fixed tube, the bottom end of the movable sleeve is fixedly connected with the spray head, a mounting disc is fixedly mounted outside the tube wall of the movable sleeve, and the mounting disc is arranged corresponding to the rotary washing mechanism.

In a preferred embodiment, the rotary flushing mechanism comprises a movable shaft, a fixed sleeve is fixedly mounted at one end of the movable shaft, a rocker is fixedly connected to one side of the fixed sleeve, a connecting rod is fixedly mounted at one side of the rocker, a movable ball head is fixedly connected to one end, far away from the rocker, of the connecting rod, a matching groove is formed in one side, far away from the movable sleeve, of the mounting disc, and the movable ball head is movably arranged in the matching groove.

By adopting the technical scheme, the spray head is driven to do reciprocating motion up and down and reciprocating rotation at a certain angle, so that the spraying angle and range of the spray head are enlarged, the washing efficiency is improved, the cleanliness is improved, and the production cost is reduced.

In a preferred embodiment, it still includes two mounting panels to rotate washing mechanism, mounting panel fixed mounting is at the inner chamber top of material jar, and two it is equipped with first belt pulley to rotate between the mounting panel, the loose axle activity runs through the central point department of locating first belt pulley, just the loose axle also activity runs through two mounting panels, the cross sectional shape of loose axle is cross shape or concave character form.

Through adopting above-mentioned technical scheme, two mounting panels are used for spacing first belt pulley and loose axle, and the slip of direction about can also taking place along with first belt pulley rotation pivoted in the loose axle of cross shape avoids taking place to interfere, influences to rotate and washes the mechanism and drive movable sleeve and rotate.

In a preferred embodiment, a driving motor is fixedly mounted at the top of the material tank, a second belt pulley is fixedly connected to an output shaft end of the driving motor, and the second belt pulley is in transmission connection with the first belt pulley through a belt.

By adopting the technical scheme, the motor and the belt realize the transmission of movement, and provide power support for the rotation of the movable shaft.

In a preferred embodiment, a sealing ring is fixedly sleeved outside the end part of the fixed pipe located inside the movable sleeve, and the sealing ring is arranged in a sliding manner with the inner wall of the movable sleeve.

Through adopting above-mentioned technical scheme, be favorable to improving sealed effect, avoid movable sleeve to reveal at the in-process of motion.

The utility model discloses a technological effect and advantage:

1. the utility model discloses an increase the washing terminals in the inside of material jar, before the material in the material jar needs to be changed, open the inlet tube valve, spray 40-60S, the washing pressure is bigger than the impact force of direct lavage to the jar wall, washes cleaner, and the water consumption is greatly reduced also. The wall of the tank is sprayed and washed by the spray head, so that the impact force is large, the spraying angle range is large, the water consumption is low, and the phenomenon of deionized water overflow can be avoided;

2. the utility model discloses a set up and rotate the washing mechanism, drive the shower nozzle and be reciprocating motion and certain angle's reciprocating rotation for the angle and the scope that the shower nozzle sprayed further enlarge, are favorable to improving washing efficiency, improve the cleanliness, reduction in production cost.

Drawings

FIG. 1 is a schematic sectional view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the rotary flushing mechanism of the present invention;

fig. 3 is an enlarged schematic view of a structure a in fig. 1 according to the present invention.

The reference signs are: 1 material tank, 11 water discharge pipes, 2 fixed pipes, 21 water inlet pipes, 22 sealing rings, 3 movable sleeves, 31 mounting plates, 32 matching grooves, 4 rotating flushing mechanisms, 41 mounting plates, 42 first belt pulleys, 43 movable shafts, 44 fixed sleeves, 45 rockers, 46 connecting rods, 47 movable ball heads, 48 driving motors, 49 second belt pulleys and 5 spray heads.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model discloses a device for material jar is washed can include material jar 1 and drain pipe 11, the fixed running through of drain pipe 11 is installed in 1 bottom of material jar, one side of material jar 1 is provided with inlet tube 21, the fixed embedding in top of material jar 1 is equipped with fixed pipe 2, the bottom and the inlet tube 21 fixed connection of fixed pipe 2, the tip that inlet tube 21 was kept away from to fixed pipe 2 is provided with shower nozzle 5, the inside of material jar 1 is provided with rotates and washes mechanism 4.

As shown in fig. 1 to 3, the implementation scenario specifically includes: shower nozzle 5 chooses 240 nozzles in 1.1mm aperture, be convenient for clean the material jar on a large scale, fixed pipe 2 adopts phi 18 steel pipe, be applicable to the mouth of pipe transformation that is more than or equal to DN25, inlet tube 21 connects more than or equal to 0.4MPa deionized water pipeline, and drain pipe 11 and inlet tube 21 pipeline all establish the valve, when the in-service use, this device is through increasing washing terminals 5 in the inside of material jar 1, before the material in the material jar 1 needs to be changed, open inlet tube 11 valve, spray 40-60S, the washing pressure is bigger than the impact force of direct lavage to the tank wall, wash cleaner, the water consumption is greatly reduced also. The device is very suitable for the production needs of PVC auxiliaries: the material tank is small in diameter, large in quantity and frequent in material replacement, deionized water can be effectively saved, the washing efficiency is improved, the cleanness is improved, the production cost is reduced by using the device to wash the material tank, the wall of the washing tank is sprayed by the spray head 5, the impact force is large, the spraying angle range is large, the water consumption is small, and the phenomenon of deionized water overflow can be avoided; and through setting up rotation washing mechanism 4, further increase shower angle and the scope of shower nozzle 5, this embodiment has specifically solved the material jar that exists among the prior art and has washd long, the water consumption is big, problem that manufacturing cost is high.

As shown in fig. 1-3, a movable sleeve 3 is movably sleeved outside a tube wall at the bottom end of the fixed tube 2, the bottom end of the movable sleeve 3 is fixedly connected with a spray head 5, a mounting disc 31 is fixedly mounted outside the tube wall of the movable sleeve 3, and the mounting disc 31 is arranged corresponding to the rotary washing mechanism 4; the water in the fixed pipe 2 enters the movable sleeve 3 and then enters the spray head 5 for spraying.

As shown in fig. 1 and 2, the rotary flushing mechanism 4 includes a movable shaft 43, a fixed sleeve 44 is fixedly mounted at one end of the movable shaft 43, a rocker 45 is fixedly connected to one side of the fixed sleeve 44, a connecting rod 46 is fixedly mounted at one side of the rocker 45, a movable ball 47 is fixedly connected to one end of the connecting rod 46 away from the rocker 45, a matching groove 32 is formed in one side of the mounting plate 31 away from the movable sleeve 3, and the movable ball 47 is movably disposed in the matching groove 32; the movable shaft 43 rotates to drive the fixed sleeve 44 and the rocker 45 to rotate, the rocker 45 rotates to drive the connecting rod 46 and the movable ball head 47 to rotate, the movable ball head 47 is arranged in the matching groove 32, the rocker 45 rotates, the connecting rod 46 and the movable ball head 47 are used for being connected with the mounting disc 31, the mounting disc 31 can rotate along with the movable ball head 47 in a reciprocating mode and does reciprocating rotation and up-and-down reciprocating motion at a certain angle, the movable sleeve 3 is driven to do reciprocating rotation and up-and-down reciprocating motion at a certain angle in the pipe of the fixed pipe 2, namely, the spray head 5 is driven to do reciprocating rotation at the up-and-down reciprocating motion and at the certain angle, the spraying angle and the spraying range of the spray head 5 are enlarged, the washing efficiency is improved, the cleanliness is improved, and the production cost is reduced.

As shown in fig. 1 and 2, the rotary flushing mechanism 4 further includes two mounting plates 41, the mounting plates 41 are fixedly mounted at the top of the inner cavity of the material tank 1, a first belt pulley 42 is rotatably disposed between the two mounting plates 41, the movable shaft 43 is movably disposed at the center of the first belt pulley 42, the movable shaft 43 is movably disposed through the two mounting plates 41, the cross-sectional shape of the movable shaft 43 is cross-shaped or concave-shaped (the center of the first belt pulley 42 is also provided with a through hole of corresponding shape, so that the movable shaft 43 is prevented from sliding in the through hole while the first belt pulley 42 drives the movable shaft 43 to rotate), the two mounting plates 41 are used for limiting the first belt pulley 42 and the movable shaft 43, the cross-shaped movable shaft 43 can rotate along with the first belt pulley 42 and can slide in the left-right direction, avoid taking place the interference, influence and rotate and wash mechanism 4 and drive movable sleeve 3 and rotate.

As shown in fig. 1, a driving motor 48 is fixedly installed at the top of the material tank 1, an output shaft end of the driving motor 48 is fixedly connected with a second belt pulley 49, the second belt pulley 49 is connected with the first belt pulley 42 through a belt, the transmission of motion is realized through the motor and the belt, and power support is provided for the rotation of the movable shaft 43.

As shown in fig. 3, the outer fixed cover of tip that fixed pipe 2 is located movable sleeve 3 inside is equipped with sealing ring 22, just sealing ring 22 slides with the inner wall of movable sleeve 3 and sets up, and the setting of sealing ring is favorable to improving sealed effect, avoids movable sleeve 3 to reveal at the in-process of motion.

As shown in fig. 1, the nozzle 5 is a nozzle with a diameter of 1.1mm and a diameter of 240 degrees, which is convenient for cleaning the material tank in a large range, the fixed pipe 2 is a phi 18 steel pipe, which is suitable for the reconstruction of a pipe orifice of not less than DN25, the water inlet pipe 21 is connected with a deionized water pipeline of not less than 0.4MPa, and the water outlet pipe 11 and the water inlet pipe 21 are provided with valves.

As shown in fig. 1 to 3, the implementation scenario specifically includes: in practical use, the rotary flushing mechanism 4 is arranged, the driving motor 48 is started to drive the second belt wheel 49 and the first belt wheel 42 to rotate, so that the movable shaft 43 rotates, the movable shaft 43 rotates to drive the fixed sleeve 44 and the rocker 45 to rotate, the rocker 45 rotates to drive the connecting rod 46 and the movable ball head 47 to rotate, and the movable ball head 47 is arranged in the matching groove 32, so that the rocker 45 rotates, the mounting disc 31 can rotate along with the rocker to do reciprocating rotation and up-and-down reciprocating motion at a certain angle, so that the movable sleeve 3 is driven to do reciprocating rotation and up-and-down reciprocating motion at a certain angle in the tube direction of the fixed tube 2, namely the spray head 5 is driven to do up-and-down reciprocating motion at a certain angle, the spraying angle and the spraying range of the spray head 5 are enlarged, the flushing efficiency is improved, the cleanliness is improved, and the production cost is reduced Large water consumption and high production cost.

In summary, the following steps: the utility model discloses an increase washing terminals 5 in material jar 1' S inside, before the material in the material jar 1 needs to be changed, open inlet tube 11 valves, spray 40-60S, the washing pressure is bigger than the impact force of direct lavage to the tank wall, washes cleaner, and the water consumption is greatly reduced also. The wall of the tank is sprayed and washed by the spray head 5, so that the impact force is large, the spraying angle range is large, the water consumption is low, and the phenomenon of deionized water overflow can be avoided; and through setting up rotation and washing mechanism 4, be favorable to further increasing the spray angle and the scope of shower nozzle 5, improve and wash the effect.

And finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a device for material jar is washed, includes material jar (1) and drain pipe (11), drain pipe (11) fixed run through is installed in material jar (1) bottom, one side of material jar (1) is provided with inlet tube (21), its characterized in that: the material tank is characterized in that a fixed pipe (2) is fixedly embedded in the top of the material tank (1), the bottom end of the fixed pipe (2) is fixedly connected with a water inlet pipe (21), a spray head (5) is arranged at the end part, far away from the water inlet pipe (21), of the fixed pipe (2), and a rotary washing mechanism (4) is arranged inside the material tank (1).

2. An apparatus for material tank washing according to claim 1, characterised in that: the outer movable sleeve of activity cover is equipped with movable sleeve (3) outside the bottom pipe wall of fixed pipe (2), the bottom and shower nozzle (5) fixed connection of movable sleeve (3), just the outer fixed mounting of pipe wall of movable sleeve (3) has mounting disc (31), mounting disc (31) and rotation wash mechanism (4) and correspond the setting.

3. An apparatus for material tank washing according to claim 2, characterised in that: rotate and wash mechanism (4) and include loose axle (43), the one end fixed mounting of loose axle (43) has fixed cover (44), one side fixedly connected with rocker (45) of fixed cover (44), one side fixed mounting of rocker (45) has connecting rod (46), the one end fixedly connected with activity bulb (47) of rocker (45) are kept away from in connecting rod (46), cooperation groove (32) have been seted up to one side that movable sleeve (3) were kept away from in mounting disc (31), activity bulb (47) activity is located in cooperation groove (32).

4. An apparatus for material tank washing according to claim 3, characterised in that: rotate and wash mechanism (4) and still including two mounting panels (41), mounting panel (41) fixed mounting is at the inner chamber top of material jar (1), and two it is equipped with first belt pulley (42) to rotate between mounting panel (41), the central point that first belt pulley (42) were located is run through in loose axle (43) activity puts the department, just loose axle (43) also activity runs through two mounting panels (41), the cross sectional shape of loose axle (43) is cross shape or concave character form.

5. An apparatus for material tank washing according to claim 4, characterised in that: the material tank is characterized in that a driving motor (48) is fixedly mounted at the top of the material tank (1), an output shaft end of the driving motor (48) is fixedly connected with a second belt pulley (49), and the second belt pulley (49) is in transmission connection with the first belt pulley (42) through a belt.

6. An apparatus for material tank washing according to claim 4, characterised in that: the end part of the fixed pipe (2) located inside the movable sleeve (3) is fixedly sleeved with a sealing ring (22), and the sealing ring (22) is arranged on the inner wall of the movable sleeve (3) in a sliding mode.